Cleaning device for motorcycle helmet production

Abstract

The utility model discloses a cleaning device for motorcycle helmet production, which comprises a workbench, a clamping mechanism is arranged on the workbench, the clamping mechanism comprises a rotating seat, a first motor, a mounting column and a double-rod cylinder, the rotating seat is rotatably mounted on the workbench, the first motor is fixedly mounted on the bottom surface of the workbench and is connected with the rotating seat, and the mounting column is connected with the double-rod cylinder. The mounting column is mounted on the rotating seat, the double-rod air cylinder is mounted on the mounting column, the cleaning fan is arranged above the double-rod air cylinder, and a grabbing mechanism is arranged on the workbench and comprises a rotating air cylinder, a supporting column, a lifting block, a telescopic air cylinder and a grabbing air cylinder. The rotating air cylinder is installed on the workbench, the supporting column is installed at the output end of the rotating air cylinder, the lifting block is installed in the supporting column, the telescopic air cylinder is installed on the lifting block, and the grabbing air cylinder is installed at the telescopic end of the telescopic air cylinder.

Description

Technical Field

[0001] The utility model relates to the technical field of motorcycle helmet production, and more specifically, to a cleaning device for motorcycle helmet production. Background Art

[0002] In the prior art, the existing cleaning devices for motorcycle helmet production often lack an effective fixing and clamping mechanism. During the cleaning process, the helmet needs to be stably fixed to prevent it from shaking or falling off during the operation of the machine, causing damage or safety hazards. However, the existing devices often do not provide sufficient clamping force or a stable fixing method, resulting in the helmet being unable to be reliably protected during the cleaning process. Secondly, the existing cleaning devices for motorcycle helmet production usually require manual loading and placement of the helmet. This process not only consumes human resources and increases production costs, but also due to the limitations of manual operation, the loading speed and accuracy cannot be compared with automated equipment, resulting in low production efficiency and prone to human errors. Finally, the existing cleaning devices for motorcycle helmet production have low flexibility during the cleaning process. Due to the limitations of the device design and operation mode, the cleaning equipment can often only be cleaned according to a fixed pattern and path, cannot adapt to the different sizes and shapes of the helmet, and cannot achieve multi-angle and multi-directional cleaning, which to a certain extent limits the improvement of the cleaning effect and production efficiency. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides a cleaning device for producing motorcycle helmets to solve the technical problems mentioned in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for motorcycle helmet production, comprising a workbench, a clamping mechanism is provided on the workbench, the clamping mechanism comprises a rotating seat, a first motor, a mounting column and a double-rod cylinder, the rotating seat is rotatably mounted on the workbench, the first motor is fixedly mounted on the bottom surface of the workbench and connected to the rotating seat, the mounting column is mounted on the rotating seat, the double-rod cylinder is mounted on the mounting column, a cleaning fan is provided above the double-rod cylinder, a grabbing mechanism is provided on the workbench, the grabbing mechanism comprises a rotating cylinder, a support column, a lifting block, a telescopic cylinder and a grabbing cylinder, the rotating cylinder is mounted on the workbench, the support column is mounted on the output end of the rotating cylinder, the lifting block is mounted in the support column, the telescopic cylinder is mounted on the lifting block, and the grabbing cylinder is mounted on the telescopic end of the telescopic cylinder.

[0005] The utility model is further configured such that a screw is rotatably provided inside the support column, a second motor is provided on the top surface of the support column, an output end of the second motor is connected to the top end of the screw, and the lifting block is threadedly connected to the screw, so that the lifting block can be moved up and down.

[0006] The utility model is further configured such that the double-rod cylinders are provided in multiple groups and are respectively mounted on the outer walls of the mounting columns, thereby improving the applicability and universality of the device.

[0007] The utility model is further configured that the telescopic ends of the double-rod cylinder are both provided with protective pads, thereby enhancing the reliability and stability of the entire device.

[0008] The utility model is further configured that sliding tubes are provided at the four corners of the bottom surface of the workbench, legs are slidably provided in the sliding tubes, and bottom pads are provided at the bottom ends of the legs, so as to facilitate the adjustment of the height of the workbench.

[0009] The utility model is further configured that the sliding tube and the supporting leg are both provided with limiting holes, and the limiting holes are provided with fixing bolts.

[0010] The utility model is further configured as follows: an adjustment mechanism is provided on the workbench, and the adjustment mechanism includes a mounting frame, a lead screw, a third motor, a movable frame, a slide rail, a slider and a connecting rod; the mounting frame is mounted on the workbench, the lead screw is rotatably mounted on the mounting frame, the third motor is mounted on one side of the mounting frame and fixedly connected to the lead screw, the movable frame is threadedly mounted on the lead screw, the slide rail is mounted on both sides of the mounting frame, the slider is mounted on both sides of the movable frame and slides in the slide rail, and the connecting rod is arranged at the bottom end of the movable frame and connected to the cleaning fan, and the angle and position of the cleaning fan can be adjusted according to the specific position of the helmet and the area to be cleaned.

[0011] The utility model is further configured that a lighting lamp is provided at the bottom end of the movable frame to facilitate lighting when light is insufficient.

[0012] Compared with the prior art, the utility model provides a cleaning device for motorcycle helmet production, which has the following beneficial effects:

[0013] 1. In the utility model, a clamping mechanism is provided, which can stably clamp and move the motorcycle helmet, reduce vibration and damage during the cleaning process, and the rotating seat driven by the first motor can accurately control the position of the helmet to ensure that the cleaning fan can efficiently clean the debris and dust on the helmet. The structural design of the mounting column and the double-rod cylinder makes the clamping mechanism easy to disassemble and maintain, thereby improving the reliability of the equipment and the convenience of maintenance.

[0014] 2. In the utility model, a grabbing mechanism is provided, which can realize automatic grabbing and placing operations, thereby improving production efficiency. The grabbing cylinder can rotate and move 180 degrees, so that the helmet can be grabbed and placed from multiple angles, thereby increasing operational flexibility. The screw driven by the second motor cooperates with the thread of the lifting block to realize precise lifting motion control, thereby ensuring that the helmet is accurately placed above the double-rod cylinder.

[0015] 3. The utility model provides an adjustment mechanism, and the design of the adjustment mechanism optimizes the flexibility and efficiency of the motorcycle helmet cleaning process, while also ensuring the stability and safety of the operation. These features enable the adjustment mechanism to play an important role in improving production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a cleaning device for motorcycle helmet production in the utility model;

[0017] Figure 2 It is a structural schematic diagram of the grabbing mechanism and the clamping mechanism in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the adjustment mechanism in the utility model;

[0019] Figure 4 It is a structural schematic diagram of the clamping mechanism in the utility model;

[0020] Figure 5 It is a structural schematic diagram of the grabbing structure in the utility model.

[0021] In the figure: 1. workbench; 2. rotating seat; 3. first motor; 4. mounting column; 5. double-rod cylinder; 6. cleaning fan; 7. rotating cylinder; 8. supporting column; 9. lifting block; 10. telescopic cylinder; 11. grabbing cylinder; 12. screw; 13. second motor; 14. protective pad; 15. slide tube; 16. support leg; 17. bottom pad; 18. limit hole; 19. fixing bolt; 20. mounting frame; 21. lead screw; 22. third motor; 23. moving frame; 24. slide rail; 25. slider; 26. connecting rod; 27. lighting lamp. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0024] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0025] See also Figure 1-5 A cleaning device for motorcycle helmet production comprises a workbench 1, on which a clamping mechanism is provided, the clamping mechanism comprising a rotating seat 2, a first motor 3, a mounting column 4 and a double-rod cylinder 5, the rotating seat 2 is rotatably mounted on the workbench 1, the first motor 3 is fixedly mounted on the bottom surface of the workbench 1 and connected to the rotating seat 2, the mounting column 4 is mounted on the rotating seat 2, the double-rod cylinder 5 is mounted on the mounting column 4, a cleaning fan 6 is provided above the double-rod cylinder 5, a grabbing mechanism is provided on the workbench 1, the grabbing mechanism comprises a rotating cylinder 7, a supporting column 8, a lifting block 9, a telescopic cylinder 10 and a grabbing cylinder 11, the rotating cylinder 7 is mounted on the workbench 1, the supporting column 8 is mounted on the output end of the rotating cylinder 7, the lifting block 9 is mounted in the supporting column 8, the telescopic cylinder 10 is mounted on the lifting block 9, and the grabbing cylinder 11 is mounted on the telescopic end of the telescopic cylinder 10.

[0026] A screw rod 12 is rotatably provided inside the support column 8, and a second motor 13 is provided on the top surface of the support column 8. The output end of the second motor 13 is connected to the top of the screw rod 12. The lifting block 9 is threadedly connected to the screw rod 12. The screw rod 12 is rotatably provided inside the support column 8. The lifting block 9 can be moved up and down by the drive of the second motor 13.

[0027] There are multiple groups of double-rod cylinders 5 which are respectively installed on the outer wall of the mounting column 4. Each group of double-rod cylinders 5 can work independently and can be adjusted according to the size and shape of the helmet. This flexible adjustment capability allows the device to adapt to different types of helmets, thereby improving the applicability and universality of the device.

[0028] The telescopic ends of the double-rod cylinder 5 are both provided with protective pads 14. By providing the protective pads 14, the safety of the double-rod cylinder 5 during the telescopic process is improved, thereby enhancing the reliability and stability of the entire device.

[0029] Slide tubes 15 are provided at the four corners of the bottom surface of the workbench 1. Legs 16 are slidably provided inside the slide tubes 15. A bottom pad 17 is provided at the bottom end of the legs 16. The design of the slide tubes 15 allows the legs 16 to slide easily, which makes it easy to adjust the height of the workbench 1 and also makes it convenient to move the workbench 1 to different positions.

[0030] The slide tube 15 and the support leg 16 are both provided with a limit hole 18 , and a fixing bolt 19 is disposed in the limit hole 18 .

[0031] An adjusting mechanism is provided on the workbench 1, and the adjusting mechanism includes a mounting frame 20, a lead screw 21, a third motor 22, a movable frame 23, a slide rail 24, a slider 25 and a connecting rod 26. The mounting frame 20 is installed on the workbench 1, the lead screw 21 is rotatably installed on the mounting frame 20, the third motor 22 is installed on one side of the mounting frame 20 and fixedly connected to the lead screw 21, the movable frame 23 is threadedly installed on the lead screw 21, the slide rail 24 is installed on both sides of the mounting frame 20, the slider 25 is installed on both sides of the movable frame 23 and slides in the slide rail 24, the connecting rod 26 is arranged at the bottom end of the movable frame 23 and connected with the cleaning fan 6, and the design of the slide rail 24 and the slider 25 enables the movable frame 23 to be flexibly moved on the workbench 1, so that the angle and position of the cleaning fan 6 can be adjusted according to the specific position of the helmet and the area to be cleaned.

[0032] A lighting lamp 27 is disposed at the bottom of the mobile frame 23 for lighting when light is insufficient.

[0033] In this embodiment, the motorcycle helmet is first transported to the side of the workbench 1 through an external conveying device, and the rotating cylinder is started to drive the support column 8 to rotate. The support column 8 rotates as a whole to drive the telescopic cylinder 10 and the grabbing cylinder 11 on the lifting block 9 to rotate 180 degrees. After the grabbing cylinder 11 is moved to a suitable position, the second motor 13 is started to rotate. The rotation of the second motor 13 drives the screw rod 12 to threadably cooperate with the lifting block 9, so that the lifting block 9 drives the grabbing cylinder 11 to perform a lifting movement. When the grabbing cylinder 11 drops above the motorcycle helmet, the grabbing cylinder 11 is controlled to grab the motorcycle helmet, and then the second motor 13 is controlled to reverse and the support column 8 is reset in the same way, and then it is started. The telescopic cylinder 10 drives the grabbing cylinder 11 and the motorcycle helmet to the top of the double-rod cylinder 5, and the first motor 3 is controlled to lower the lifting block 9. After the motorcycle helmet is placed on the outside of the double-rod cylinder 5, the grabbing cylinder 11 is controlled to release the motorcycle helmet. Similarly, the rotating cylinder support column 8 is controlled to rotate so that the grabbing cylinder 11 leaves the top of the motorcycle helmet. Multiple groups of double-rod cylinders 5 are controlled to make the protective pads 14 at their telescopic ends support the inner wall of the motorcycle helmet to support and fix it, and then the first motor 3 and the cleaning fan 6 are started. The first motor 3 drives the rotating seat to rotate, and the rotating seat drives the motorcycle helmet fixed on the mounting column 4 to rotate, and the cleaning fan 6 cleans the debris and dust generated by production and processing on the rotating motorcycle helmet.

[0034] See also Figure 3As an implementation method of a cleaning device for motorcycle helmet production for an adjustment mechanism: an adjustment mechanism is provided on a workbench 1, and the adjustment mechanism includes a mounting frame 20, a lead screw 21, a third motor 22, a movable frame 23, a slide rail 24, a slider 25 and a connecting rod 26. The mounting frame 20 is mounted on the workbench 1, the lead screw 21 is rotatably mounted on the mounting frame 20, the third motor 22 is mounted on one side of the mounting frame 20 and fixedly connected to the lead screw 21, the movable frame 23 is threadedly mounted on the lead screw 21, the slide rail 24 is mounted on both sides of the mounting frame 20, the slider 25 is mounted on both sides of the movable frame 23 and slides in the slide rail 24, and the connecting rod 26 is arranged at the bottom end of the movable frame 23 and connected to the cleaning fan 6.

[0035] The bottom end of the movable frame 23 is provided with an illumination lamp 27 .

[0036] More specifically, the third motor 22 is started to rotate so that its output end drives the lead screw 21 to rotate, and the lead screw 21 is threadedly connected to the movable frame 23, so that the movable frame 23 moves. During the movement of the movable frame 23, the sliders 25 installed on both sides slide in the slide rails 24 to support the movement of the movable frame 23, and then the cleaning fan 6 at the bottom end of the movable frame 23 can be driven to move horizontally, so that the motorcycle helmet can be cleaned in all directions.

[0037] In summary, when the overall equipment is in use or running: first, the motorcycle helmet is transported to the side of the workbench 1 through an external conveying device, and the rotating cylinder is started to drive the support column 8 to rotate. The support column 8 rotates as a whole to drive the telescopic cylinder 10 and the grabbing cylinder 11 on the lifting block 9 to rotate 180 degrees. After the grabbing cylinder 11 is moved to a suitable position, the second motor 13 is started to rotate. The rotation of the second motor 13 drives the screw rod 12 to threadably cooperate with the lifting block 9, so that the lifting block 9 drives the grabbing cylinder 11 to perform a lifting movement. When the grabbing cylinder 11 drops above the motorcycle helmet, the grabbing cylinder 11 is controlled to grab the motorcycle helmet, and then the second motor 13 is controlled to reverse and the support column 8 is reset in the same way. Then start the telescopic cylinder 10 to drive the grabbing cylinder 11 and the motorcycle helmet to the top of the double-rod cylinder 5, control the first motor 3 to lower the lifting block 9, place the motorcycle helmet on the outside of the double-rod cylinder 5, and then control the grabbing cylinder 11 to release the motorcycle helmet. Similarly, control the rotating cylinder support column 8 to rotate so that the grabbing cylinder 11 leaves the top of the motorcycle helmet, control multiple groups of double-rod cylinders 5 so that the protective pad 14 at the telescopic end of the motorcycle helmet is against the inner wall of the motorcycle helmet to support and fix it, and then start the first motor 3 and the cleaning fan 6. The first motor 3 drives the rotating seat to rotate, and the rotating seat drives the motorcycle helmet fixed on the mounting column 4 to rotate, and the cleaning fan 6 cleans the debris and dust generated by production and processing on the rotating motorcycle helmet.

[0038] Start the third motor 22 to rotate so that its output end drives the lead screw 21 to rotate, and the lead screw 21 is threadedly connected to the moving frame 23, so that the moving frame 23 moves. During the movement of the moving frame 23, the sliders 25 installed on both sides slide in the slide rails 24 to support the movement of the moving frame 23, and then the cleaning fan 6 at the bottom end of the moving frame 23 can be driven to move horizontally, so that the motorcycle helmet can be cleaned in all directions.

[0039] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A cleaning device for motorcycle helmet production, comprising a workbench (1), characterized in that: The workbench (1) is provided with a clamping mechanism, the clamping mechanism comprising a rotating seat (2), a first motor (3), a mounting column (4) and a double-rod cylinder (5); the rotating seat (2) is rotatably mounted on the workbench (1); the first motor (3) is fixedly mounted on the bottom surface of the workbench (1) and connected to the rotating seat (2); the mounting column (4) is mounted on the rotating seat (2); the double-rod cylinder (5) is mounted on the mounting column (4); a cleaning fan (6) is provided above the double-rod cylinder (5); A grabbing mechanism is provided on the workbench (1), the grabbing mechanism comprising a rotating cylinder (7), a support column (8), a lifting block (9), a telescopic cylinder (10) and a grabbing cylinder (11), the rotating cylinder (7) being mounted on the workbench (1), the supporting column (8) being mounted at the output end of the rotating cylinder (7), the lifting block (9) being mounted in the supporting column (8), the telescopic cylinder (10) being mounted on the lifting block (9), and the grabbing cylinder (11) being mounted at the telescopic end of the telescopic cylinder (10).

2. A cleaning device for motorcycle helmet production according to claim 1, characterized in that: A screw rod (12) is rotatably arranged inside the support column (8), a second motor (13) is arranged on the top surface of the support column (8), an output end of the second motor (13) is connected to the top end of the screw rod (12), and the lifting block (9) is threadedly connected to the screw rod (12).

3. A cleaning device for motorcycle helmet production according to claim 1, characterized in that: The double-rod cylinders (5) are provided in multiple groups and are respectively mounted on the outer wall of the mounting column (4).

4. A cleaning device for motorcycle helmet production according to claim 3, characterized in that: The telescopic ends of the double-rod cylinder (5) are both provided with protective pads (14).

5. The cleaning device for motorcycle helmet production according to claim 1, characterized in that: Sliding tubes (15) are provided at four corners of the bottom surface of the workbench (1), supporting legs (16) are slidably provided inside the sliding tubes (15), and bottom pads (17) are provided at the bottom ends of the supporting legs (16).

6. A cleaning device for motorcycle helmet production according to claim 5, characterized in that: The sliding tube (15) and the supporting leg (16) are both provided with a limiting hole (18), and a fixing bolt (19) is provided in the limiting hole (18).

7. A cleaning device for motorcycle helmet production according to claim 1, characterized in that: The workbench (1) is provided with an adjustment mechanism, which comprises a mounting frame (20), a lead screw (21), a third motor (22), a movable frame (23), a slide rail (24), a slider (25) and a connecting rod (26). The mounting frame (20) is mounted on the workbench (1); the lead screw (21) is rotatably mounted on the mounting frame (20); the third motor (22) is mounted on one side of the mounting frame (20) and fixedly connected to the lead screw (21); the movable frame (23) is threadedly mounted on the lead screw (21); the slide rail (24) is mounted on both sides of the mounting frame (20); the slider (25) is mounted on both sides of the movable frame (23) and slides in the slide rail (24); and the connecting rod (26) is arranged at the bottom end of the movable frame (23) and connected to the cleaning fan (6).

8. A cleaning device for motorcycle helmet production according to claim 7, characterized in that: The bottom end of the movable frame (23) is provided with an illumination lamp (27).

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