Full-automatic H-shaped steel horizontal straightening machine

By designing a fully automatic H-shaped steel horizontal correction machine, the conveying components and steering components are used to achieve automatic flip and correction of the workpiece, the problems of high strength and low efficiency of manual operation in the prior art are solved, and automated correction is achieved, saving manpower and improving correction efficiency.

CN222679165UActive Publication Date: 2025-03-28JINGZHOU HENGCHUANG HEAVY IND TECH CO LTD
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Patent Information

Application Number
CN202421368488.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing H-shaped steel correction technology requires manual flip and removal of the flange plate, resulting in high working strength and low efficiency.

Method used

A fully automatic H-shaped steel horizontal correction machine is designed to automatically turn and correct the workpiece through conveying components and steering components, including lifting frames, fixed cylinders, rotating rings and rack systems, to automatically complete the correction of the flange plate.

Benefits of technology

Automatic flip correction of H-shaped steel is realized, saving manpower and improving correction efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222679165U_ABST
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Abstract

The utility model relates to the field of profile steel processing, and discloses a full-automatic H-shaped steel horizontal straightening machine which comprises a conveying assembly, a straightening machine body, a lifting frame, a conveying roller, a fixing air cylinder, a clamping plate, a rotating rod, a first gear, a rack, a rotating ring and a fixing ring. After the workpiece falls into a rotating ring, the lifting frame continues to drive the conveying roller to descend, a fixing air cylinder is started, two clamping plates abut against a web of the workpiece to fix the workpiece, a rotating rod is rotated to drive a first gear to rotate, accordingly, a rack is driven to rotate, and the rotating ring rotates along the inner wall of the fixing ring; after the rotating ring rotates to drive the workpiece to turn over, the lifting frame is lifted, the conveying rollers make contact with the other flange plate, and the workpiece is conveyed into the straightening machine body to conduct straightening on the other flange plate. The utility model has the advantages and effects of automatic turn-over correction, manpower saving and high correction efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel processing, in particular to a full-automatic H-shaped steel horizontal straightening machine. Background Art

[0002] H-shaped steel is a common structural steel material. It is widely used in construction, bridges, machinery manufacturing and other fields because of its advantages such as strong bending resistance in all directions, simple construction, cost saving and light structure. In the production process of H-shaped steel, the plate is usually cut and then welded into H-shaped steel by three plates (i.e., web and two flange plates). The assembly process uses an automatic welding machine for welding connection. Since the welding process can easily cause local bending and deformation of the two flange plates, the H-shaped steel needs to be corrected after welding to avoid the deformation of the steel affecting its use. The Chinese utility model patent with the authorization announcement number CN218049731U discloses an H-beam correction device, which can reliably clamp the H-beam to be corrected by placing the H-beam to be corrected in an I-shape on a support block and driving the pressure plate downward with the help of the electric push rod 2, and at the same time, the electric push rod 1 drives the correction plate 1 and the correction plate 2 to approach the inner concave structure of the H-beam, so that the floating web and the wing plate of the H-beam can be corrected simultaneously under the extrusion of the correction plate 1 and the support of the correction plate 2. During the correction process, the correction plate 2 can be conveniently extended and retracted by the action of the electric push rod 1, the spring rod and the connecting rod, thereby eliminating the tedious operation of frequently replacing the correction pressure block during the correction process of the H-beam, and greatly improving the correction efficiency of the H-beam. However, the prior art has the following problems: after the correction of one flange plate, it needs to be manually turned over and moved to the front end of the correction machine to correct the other flange plate again, which has high manual labor intensity and low efficiency. Utility Model Content

[0003] The utility model aims to provide a fully automatic H-beam horizontal straightening machine, which has the effects of automatic turning over and correcting, saving manpower and high correction efficiency.

[0004] The above-mentioned technical purpose of the utility model is achieved through the following technical scheme: a fully automatic H-beam horizontal straightening machine, including a straightening machine body, a conveying assembly is provided on one side of the straightening machine body, and a steering assembly is provided on the other side, the steering assembly includes two fixed rings, a rotating ring is rotatably provided inside the fixed ring, a rack is provided on the outer wall of the rotating ring, a rotating rod is rotatably provided on the fixed ring, a gear one is fixed on the rotating rod, the gear one is meshed with the rack, a fixed cylinder is symmetrically fixed on the inner wall of the rotating ring, a clamping plate is fixed on the piston rod of the fixed cylinder, a lifting frame is provided between the two fixed rings, a plurality of conveying rollers are rotatably provided on the lifting frame, and the conveying rollers are used for forward / reverse conveying of workpieces.

[0005] By adopting the above technical scheme, the conveying component continuously conveys the workpiece into the straightening machine body for correction. After the flange plate on one side of the workpiece is corrected, the lifting frame is lowered to drive the workpiece on the conveying roller to descend. After the workpiece falls into the rotating ring, the lifting frame continues to drive the conveying roller to descend a certain distance, and then the fixed cylinder is started. The two clamping plates abut the belly plate of the workpiece to fix the workpiece, and the rotating rod is rotated to drive the gear to rotate, thereby driving the rack to rotate, so that the rotating ring rotates along the inner wall of the fixed ring. The rotating ring rotates to drive the workpiece to flip over and then the lifting frame is raised. The conveying roller contacts the other flange plate and conveys the workpiece into the straightening machine body for correction of the other flange plate. It has the advantages of automatic flipping correction, manpower saving and high correction efficiency.

[0006] The utility model is further configured as follows: the lifting frame includes two symmetrical base plates, fixed columns are fixedly provided at both ends of the base plates, a supporting column is fixedly provided in the middle, a sliding column is provided on a sliding sleeve on the fixed column, the two sliding columns located on the same base plate are connected by a cross bar and the top of the cross bar is rotatably connected to a conveying roller, a gear two is rotatably connected to the top of the support column, a screw is connected to the internal thread of the gear two, the top of the screw is fixedly connected to the cross bar, a vertical plate is fixedly provided on one side of the support column, a rotating shaft is rotatably connected to the vertical plate, a gear three is fixed on the rotating shaft, and the gear three is meshed with the gear two.

[0007] The utility model is further configured as follows: it also includes a hand wheel, which is fixed on the vertical plate and is used to drive the rotating shaft to rotate.

[0008] The utility model is further configured as follows: a base is provided on the vertical plate, and the rotating shaft is rotatably connected to the base.

[0009] By adopting the above technical solution, the rotating shaft is rotatably connected to the base to realize the rotational connection between the rotating shaft and the vertical plate. The hand wheel is turned to drive the rotating shaft to rotate, and the rotating shaft drives gear three to rotate. Since gear three is meshed with gear two and gear two is fixed, the screw is driven to rotate up or down, driving the cross bar and sliding column to rise and fall, thereby driving the conveying roller to rise and fall.

[0010] The utility model is further configured as follows: the conveying assembly comprises a bracket, and a plurality of rotating rollers are arranged on the bracket.

[0011] By adopting the above technical solution, the rotating roller is rotatably connected to the bracket to transport the workpiece into the correction machine body.

[0012] The utility model is further configured as follows: it also includes a driving motor, and the output end of the driving motor is fixedly connected to the rotating rod.

[0013] By adopting the above technical solution, a driving motor is provided to drive the rotating rod to rotate, which saves manpower and has high correction efficiency.

[0014] The utility model is further configured as follows: a circular groove is provided in the fixed ring, a convex ring is fixedly provided in the middle of the outer wall of the rotating ring, and the convex ring is slidably connected in the circular groove.

[0015] By adopting the above technical solution, a convex ring is provided, and the convex ring extends into the circular groove and is slidably connected with the circular groove to realize the rotational connection between the rotating ring and the fixed ring.

[0016] The utility model is further configured as follows: the rotating ring rotates 180 degrees each time.

[0017] By adopting the above technical solution, the rotating ring can drive the workpiece to flip once, thereby improving the flipping efficiency.

[0018] The utility model is further configured as follows: a column is arranged below the fixing ring, and the column is connected to the fixing ring by welding.

[0019] The utility model is further configured as follows: a support seat is provided at the bottom of the column.

[0020] By adopting the above technical solution, a fixing ring is welded at one end of the column and a supporting seat is welded at the other end, so that the fixing ring is stably supported on the ground.

[0021] The beneficial effects of the utility model are as follows: a conveying assembly, a fixed ring, a rotating ring, and a lifting frame are arranged to realize the rotation and conveying of the workpiece, the conveying assembly continuously conveys the workpiece into the straightening machine body for correction, after the flange plate on one side of the workpiece is corrected, the lifting frame is lowered to drive the workpiece on the conveying roller to descend, and after the workpiece falls into the rotating ring, the lifting frame continues to drive the conveying roller to descend a certain distance, then the fixed cylinder is started, the two clamping plates abut against the web of the workpiece to fix the workpiece, the rotating rod is rotated to drive the gear to rotate, thereby driving the rack to rotate, and the rotating ring is realized to rotate along the inner wall of the fixed ring, the rotating ring rotates to drive the workpiece to flip over and then the lifting frame is raised, the conveying roller contacts the other flange plate, and the workpiece is conveyed into the straightening machine body for correction of the other flange plate, which has the advantages of automatic flipping correction, manpower saving, and high correction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0024] Figure 2 It is a schematic diagram of the interior of the fixing ring of the utility model.

[0025] In the figure, 1. straightening machine body; 2. conveying assembly; 21. bracket; 22. rotating roller; 3. steering assembly; 30. fixed ring; 300. circular groove; 31. rotating ring; 310. convex ring; 32. rack; 33. rotating rod; 34. gear one; 35. fixed cylinder; 36. clamping plate; 37. driving motor; 4. lifting frame; 40. bottom plate; 41. fixed column; 42. supporting column; 43. sliding column; 44. cross bar; 45. gear two; 46. screw; 47. vertical plate; 48. rotating shaft; 49. gear three; 5. conveying roller; 6. hand wheel; 7. base; 8. column; 9. supporting seat. DETAILED DESCRIPTION

[0026] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment, a fully automatic H-beam horizontal straightening machine, such as Figure 1 , Figure 2 As shown, it includes a straightening machine body 1 with a conveying assembly 2 on one side and a steering assembly 3 on the other side, two support seats 9 with columns 8 fixed on the top, the conveying assembly 2 includes a bracket 21 and a rotating roller 22 rotatably connected to the bracket 21, the steering assembly 3 includes a fixed ring 30 fixed on the top of the column 8 and having a circular groove 300 on the inner wall, a rotating ring 31 fixed on the middle of the outer wall with a convex ring 310 slidably connected in the circular groove 300 and fixed with a rack 32, a rotating rod 33 rotatably arranged on one side of the fixed ring 30 and fixed with a gear 34, a driving motor 37 that drives the rotating rod 33 to rotate, and a fixed gas piston 36 symmetrically fixed on the inner wall of the rotating ring 31 and the piston rod of which is fixed with a clamping plate 36 The cylinder 35 is located between the two fixed rings 30 and includes two bottom plates 40 with fixed columns 41 at both ends, a support column 42 located between the fixed columns 41 and with a gear 2 45 fixed on the top, a sliding column 43 slidably connected to the fixed column 41 and with a cross bar 44 fixed to two adjacent fixed columns 41, a screw 46 threadedly connected to the gear 2 45 and with the cross bar 44 fixed on the top, a vertical plate 47 fixed between the two support columns 42 and rotatably connected to the rotating shaft 48, a lifting frame 4 of the gear 3 49 fixed on the rotating shaft 48 and meshing with the gear 2 45, a conveying roller 5 rotatably connected to the sliding column 43, a hand wheel 6 that drives the rotating shaft 48 to rotate, and a base 7 fixed on the vertical plate 47.

[0028] Its working principle is: first, the roller 22 is rotated to continuously transport the workpiece to the straightening machine body 1 for straightening of the flange plate on one side. When the straightening of one side is completed, the workpiece is located on the conveying roller 5, and the hand wheel 6 is rotated to drive the rotating shaft 48 to rotate, and the rotating shaft 48 drives the gear three 49 to rotate. Since the gear three 49 is meshed with the gear two 45 and the gear two 45 is fixed, the screw rod 46 is driven to rotate and descend, and the cross bar 44 and the sliding column 43 are driven to rise and fall, so that the conveying roller 5 is lowered, and the workpiece is transferred to the rotating ring 31, and then the hand wheel 6 is continued to be rotated to drive the conveying roller 5 to descend a certain distance. The workpiece is then moved away from the conveying roller 5 to prevent it from hitting the conveying roller 5 when it is turned over. Then, the fixed cylinder 35 is started to drive the two clamping plates 36 to abut against the web of the workpiece to fix the workpiece. The driving motor 37 is started to drive the rotating rod 33 to rotate. The rotating rod 33 drives the gear 34 to rotate, thereby driving the rack 32 to rotate, so that the rotating ring 31 rotates along the inner wall of the fixed ring 30. The rotation of the rotating ring 31 drives the workpiece to turn over 180°. Finally, the hand wheel 6 is turned to lift the conveying roller 5. The conveying roller 5 contacts the other flange plate and conveys the workpiece into the straightening machine body 1 for straightening the other flange plate.

Claims

1. A fully automatic H-beam horizontal straightening machine, characterized by: The invention comprises a straightening machine body (1), wherein a conveying assembly (2) is provided on one side of the straightening machine body (1) and a steering assembly (3) is provided on the other side, wherein the steering assembly (3) comprises two fixed rings (30), wherein a rotating ring (31) is rotatably provided inside the fixed ring (30), wherein a rack (32) is provided on the outer wall of the rotating ring (31), wherein a rotating rod (33) is rotatably provided on the fixed ring (30), wherein a gear 1 (34) is fixedly provided on the rotating rod (33), wherein the gear 1 (34) is meshed with the rack (32), wherein a fixed cylinder (35) is symmetrically fixedly provided on the inner wall of the rotating ring (31), wherein a clamping plate (36) is fixedly provided on the piston rod of the fixed cylinder (35), wherein a lifting frame (4) is provided between the two fixed rings (30), wherein a plurality of conveying rollers (5) are rotatably provided on the lifting frame (4), wherein the conveying rollers (5) are used for conveying workpieces in forward / reverse directions.

2. The fully automatic H-beam horizontal straightening machine according to claim 1 is characterized in that: The lifting frame (4) comprises two symmetrical bottom plates (40), both ends of the bottom plates (40) are fixedly provided with fixed columns (41), and the middle part is fixedly provided with a supporting column (42), a sliding column (43) is slidably sleeved on the fixed column (41), the two sliding columns (43) located on the same bottom plate (40) are connected by a cross bar (44), and the top of the cross bar (44) is rotatably connected to a conveying roller (5), the top of the supporting column (42) is rotatably connected to a second gear (45), the internal thread of the second gear (45) is connected to a screw rod (46), the top of the screw rod (46) is fixedly connected to the cross bar (44), a vertical plate (47) is fixedly provided on one side of the supporting column, a rotating shaft (48) is rotatably connected to the vertical plate (47), a gear three (49) is fixedly provided on the rotating shaft (48), and the gear three (49) is meshed with the second gear (45).

3. The fully automatic H-beam horizontal straightening machine according to claim 2 is characterized in that: It also includes a hand wheel (6), which is fixed on the vertical plate (47) and is used to drive the rotating shaft (48) to rotate.

4. The fully automatic H-beam horizontal straightening machine according to claim 2 is characterized in that: The vertical plate (47) is provided with a base (7), and the rotating shaft (48) is rotatably connected to the base (7).

5. The fully automatic H-beam horizontal straightening machine according to claim 1 is characterized in that: The conveying assembly (2) comprises a bracket (21), and a plurality of rotating rollers (22) are provided on the bracket (21).

6. The fully automatic H-beam horizontal straightening machine according to claim 1 is characterized in that: It also includes a driving motor (37), the output end of the driving motor (37) being fixedly connected to the rotating rod (33).

7. The fully automatic H-beam horizontal straightening machine according to claim 1 is characterized in that: A circular groove (300) is provided in the fixed ring (30), and a convex ring (310) is fixedly provided in the middle of the outer wall of the rotating ring (31), and the convex ring (310) is slidably connected in the circular groove (300).

8. The fully automatic H-beam horizontal straightening machine according to claim 1 is characterized in that: The rotating ring (31) rotates by 180 degrees each time.

9. The fully automatic H-beam horizontal straightening machine according to claim 1, characterized in that: A column (8) is provided below the fixing ring (30), and the column (8) is connected to the fixing ring (30) by welding.

10. The fully automatic H-beam horizontal straightening machine according to claim 9, characterized in that: A support seat (9) is provided at the bottom of the column (8).

Citation Information

Patent Citations

  • H-shaped steel correcting device

    CN218049731U