Pipe bending machine for smart home manufacturing
By designing a pipe bending machine that includes a support frame, an electric push rod and a cooling system, the problem of existing pipe bending machines being difficult to process short-segment pipe bodies and poor heat dissipation effect is solved, effective bending processing and cooling heat dissipation are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202420157355.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-01-23
AI Technical Summary
Existing pipe bending machines are difficult to effectively process special parts, especially short-segment pipe bodies, and the bends are easily flattened and the internal space is deformed. At the same time, the pipe bending machines have poor heat dissipation effect after batch operation, resulting in a high structural wear rate.
A pipe bending machine including a support frame, a short-segment pipe body, a lower mold seat, an upper module, a support mold wheel, an electric push rod, a limit rod, a bending mold wheel, a cooling cavity and a connecting pipe fitting are designed. The frame drives the upper module and the bending die wheel to move down synchronously through an electric push rod to achieve effective bending of the pipe body, and achieve cooling and heat dissipation through the connecting pipe fittings and rubber pressing plates.
The pipe bending machine can effectively process the short-segment pipe body, avoid deformation at the bend and improve service life; at the same time, through synchronous cooling and cooling, the thermal wear rate is reduced and the service life of the equipment is extended.
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Figure CN222679212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe bending machines, in particular to a pipe bending machine used for manufacturing smart homes. Background Art
[0002] The existing smart home refers to a system that uses the residence as a platform and utilizes integrated wiring technology, network communication technology, security technology, automatic control technology, and audio and video technology to integrate facilities related to home life to build an efficient management system for residential facilities and family schedule affairs. Its use will enhance home safety, convenience, and comfort.
[0003] However, compared with traditional homes, the furniture structure of smart homes as hardware devices is more complicated and more difficult to process. For example, traditional pipe bending machines can no longer meet the bending needs of some special parts. With the increasing demand for special parts, researchers in related fields have also developed targeted pipe bending machines, such as the authorized patent with announcement number CN204194508U, which discloses a mobile right-angle pipe bending machine. When in use, "the bending of parts can be achieved by setting the upper and lower molds, and the forming groove is set to a right triangle, so that the parts can be bent into right angles at one time."
[0004] However, after the applicant conducted actual tests on the prior art, it was found that the technical solution of the prior art was theoretically fine, but after actual operation, although the tube body could present a right-angle state, the bend was flattened and the internal space of the tube body was deformed and could not be used.
[0005] After the applicant discovered the problems of the above-mentioned prior art, he further searched other prior arts. However, the pipe bending machines with classic structures, such as the authorized patents with announcement numbers CN214719639U and CN213223864U, are all aimed at pipe materials with longer lengths. The processing of short-segment pipe materials with special requirements is easily impossible due to the problem of insufficient limiting distance. Secondly, the bending structure cannot obtain effective heat dissipation after batch operation, and the rate of structural wear is also high. In summary, the prior art still has a lot of room for improvement. Therefore, the applicant will provide a pipe bending machine for smart home manufacturing to solve the problem. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a pipe bending machine for smart home manufacturing, which solves the problems raised by the above-mentioned background technology.
[0007] The utility model provides the following technical solutions: a pipe bending machine for smart home manufacturing, comprising a support frame and a short pipe body, wherein a lower die base and an upper module are sleeved in the support frame, and the upper module is located on the top of the lower die base, and support die wheels are sleeved in both sides of the lower die base through pins, and the short pipe body is placed on the top of the two support die wheels;
[0008] An electric push rod is installed on the top of the support frame, the output end of the electric push rod extends to the top of the upper module for transmission connection, a limiting rod is set inside the inverted L-shaped groove, and a bending die wheel is set in the middle of the limiting rod;
[0009] A first cooling cavity and a second cooling cavity are respectively provided inside the upper module and inside the lower mold base. A connecting pipe is installed between one side of the upper module and one side of the lower mold base. The connecting pipe connects the first cooling cavity with the second cooling cavity. A rubber pressure plate is clamped inside the second cooling cavity. A guide rod is mounted on the other side of the lower mold base. The bottom of the guide rod extends into the second cooling cavity and is connected to the top of the rubber pressure plate.
[0010] Preferably, the connecting pipe fitting comprises a spiral tube and two connecting pipe heads, one end of the two connecting pipe heads are respectively connected to two ends of the spiral tube, and the other ends of the two connecting pipe heads extend to the interior of the first cooling cavity and the interior of the second cooling cavity.
[0011] Preferably, the spiral tube has the structural characteristics of elastic expansion and contraction, and the connecting pipe is entirely located on the inner side of the rear end of the supporting frame.
[0012] Preferably, the guide rod comprises a T-shaped rod and a spring, wherein one end of the bottom of the T-shaped rod penetrates the structure on the other side of the supporting frame and extends to the second cooling cavity, and the top surface of the end rubber pressure plate at one end of the bottom of the T-shaped rod is fixedly connected.
[0013] Preferably, the two ends of the spring are respectively connected to the surface of one end of the top of the T-shaped rod and the top surface of the other side of the lower die seat, and a sealing ring is provided at the fitting position of the T-shaped rod and the lower die seat.
[0014] Preferably, an inverted L-shaped groove and a semicircular groove are opened on the inner side of the bottom of the upper module, and the inverted L-shaped groove is communicated with the semicircular groove. The limiting rod comprises a threaded rod and two limiting nuts. The middle part of the threaded rod is mounted on the inner side of the middle part of the bending die wheel through a bearing, and the bending die wheel is clamped in the semicircular groove.
[0015] Preferably, the threaded rod is clamped on the inner side of the bottom of the inverted L-shaped groove, and the two limit nuts are respectively threadedly connected to the end surfaces of both ends of the threaded rod.
[0016] Preferably, a long screw is threadedly connected to the inner side of the bottom of the upper module, and one end of the long screw extends to the inside of the inverted L-shaped groove and is fitted and connected to the middle surface of the threaded rod.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. The pipe bending machine proposed by the utility model can meet the bending processing of special parts such as short-section pipes in smart home manufacturing when in use. The main pressure structure support die wheel and bending die wheel in the pipe bending machine can be cooled synchronously, reducing the thermal wear rate and prolonging the service life.
[0019] 2. The pipe bending machine proposed by the utility model can flexibly replace the bending die wheel that controls the deformation amount at the bending point when in use, thereby meeting different bending processing requirements for different short sections of pipe bodies in reality and expanding the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a front view schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a rear view schematic diagram of the structure of the utility model;
[0022] Figure 3 It is a right side view schematic diagram of the structure of the utility model;
[0023] Figure 4 It is a cross-sectional schematic diagram of a module in the structure of the utility model;
[0024] Figure 5 The utility model structure Figure 2 The enlarged schematic diagram of point A in the middle;
[0025] Figure 6 The utility model structure Figure 3 A magnified schematic diagram of point B in the middle.
[0026] In the figure: 1. Support frame; 2. Lower die base; 3. Upper die block; 4. Support die wheel; 5. Electric push rod; 6. Inverted L-shaped groove; 7. Limit rod; 71. Threaded rod; 72. Limit nut; 8. Bending die wheel; 9. First cooling cavity; 10. Second cooling cavity; 11. Rubber pressure plate; 12. Guide rod; 121. T-bar; 122. Spring; 13. Connecting pipe fitting; 131. Spiral pipe; 132. Connecting pipe head; 14. Short section of pipe body. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-6 A pipe bending machine for smart home manufacturing includes a support frame 1 and a short tube body 14. A lower die base 2 and an upper module 3 are mounted inside the support frame 1, and the upper module 3 is located on the top of the lower die base 2. Support die wheels 4 are mounted on both sides of the lower die base 2 through pins, and the short tube body 14 is placed on the top of the two support die wheels 4.
[0029] An electric push rod 5 is installed on the top of the support frame 1, and the output end of the electric push rod 5 extends to the top of the upper module 3 for transmission connection. A limit rod 7 is set inside the inverted L-shaped groove 6, and a bending die wheel 8 is set in the middle of the limit rod 7;
[0030] An inverted L-shaped groove 6 and a semicircular groove are provided on the inner side of the bottom of the upper module 3, and the inverted L-shaped groove 6 is communicated with the semicircular groove. The limiting rod 7 includes a threaded rod 71 and two limiting nuts 72. The middle part of the threaded rod 71 is sleeved on the inner side of the middle part of the bending die wheel 8 through a bearing, and the bending die wheel 8 is clamped in the semicircular groove. The threaded rod 71 is clamped on the inner side of the bottom of the inverted L-shaped groove 6. The two limiting nuts 72 are respectively threadedly connected to the end surfaces of the threaded rod 71 at both ends. The inverted L-shaped groove 6 and the semicircular groove are used as a space, and the limiting rod 7 is used as a support. In addition to meeting the smooth bending and extrusion operation of the bending die wheel 8, it can also adapt to the replacement and use requirements of bending die wheels 8 of different specifications;
[0031] A long screw is threadedly connected to the inner side of the bottom of the upper module 3, and one end of the long screw extends to the inside of the inverted L-shaped groove 6 and fits with the middle surface of the threaded rod 71. The long screw performs secondary positioning for the installation of the limiting rod 7 inside the inverted L-shaped groove 6, further improving the stability of the limiting rod 7 when in use;
[0032] The interior of the upper module 3 and the interior of the lower mold base 2 are respectively provided with a first cooling cavity 9 and a second cooling cavity 10. A connecting pipe 13 is installed between one side of the upper module 3 and one side of the lower mold base 2. The connecting pipe 13 connects the first cooling cavity 9 with the second cooling cavity 10. The connecting pipe 13 includes a spiral tube 131 and two connecting pipe heads 132. One end of the two connecting pipe heads 132 is respectively connected to the two ends of the spiral tube 131, and the other ends of the two connecting pipe heads 132 extend to the interior of the first cooling cavity 9 and the interior of the second cooling cavity 10. The spiral tube 131 has an elastic and retractable structural feature, and the connecting pipe 13 is located as a whole on the inner side of the rear end of the support frame 1. In addition to being able to connect the first cooling cavity 9 and the second cooling cavity 10, the connecting pipe 13 also has a reciprocating contraction and expansion effect.
[0033] A rubber pressure plate 11 is clamped inside the second cooling cavity 10, and a guide rod 12 is sleeved on the other side of the lower mold base 2. The bottom of the guide rod 12 extends into the second cooling cavity 10 and is connected to the top of the rubber pressure plate 11. The guide rod 12 includes a T-shaped rod 121 and a spring 122. The bottom end of the T-shaped rod 121 passes through the structure on the other side of the supporting frame 1 and extends to the second cooling cavity 10, and the end of the bottom end of the T-shaped rod 121 is fixedly connected to the top surface of the rubber pressure plate 11, and the two ends of the spring 122 are respectively connected to the surface of the top end of the T-shaped rod 121 and the top surface on the other side of the lower mold base 2, and a sealing ring is provided at the sleeve of the T-shaped rod 121 and the lower mold base 2. The guide rod 12 receives the downward pressure of the upper module 3, and then links the rubber pressure plate 11 to realize the reciprocating flow of the coolant in the first cooling cavity 9 and the second cooling cavity 10, thereby optimizing the heat dissipation effect.
[0034] Working principle: There are many embodiments when using it, the following are preferred;
[0035] Embodiment 1
[0036] For the bending process of the short tube 14, the short tube 14 is placed on the top of the two supporting die wheels 4, and then the electric push rod 5 is started, and then the output end of the electric push rod 5 pushes the upper module 3, the limit rod 7, and the bending die wheel 8 to move downward synchronously until the bending die wheel 8 contacts the short tube 14 and then gradually presses and bends the short tube 14 to a specified angle;
[0037] During the bending process, the guide rod 12 will receive the downward pressure of the upper module 3 while the bending die wheel 8 is bending, and then squeeze the rubber pressing plate 11 downward, and the coolant inside the second cooling cavity 10 is pressurized and flows into the first cooling cavity 9 through the connecting pipe 13, and finally the upper module 3 and the lower die base 2 synchronously conduct heat dissipation to the support die wheel 4 and the bending die wheel 8, thereby ensuring the effective service life of the support die wheel 4 and the bending die wheel 8;
[0038] After the bending is completed, the electric push rod 5 is turned off, the upper module 3, the limit rod 7, and the bending die wheel 8 are reset, and then the operation is repeated according to the above steps.
[0039] Embodiment 2
[0040] When the bending die wheel 8 needs to be replaced for the bending process of the short tube body 14, the long screw can be screwed first to separate the long screw from the inside of the inverted L-shaped groove 6, and then the two limit nuts 72 are screwed to make the two limit nuts 72 come out of the threaded rod 71, and finally, the threaded rod 71 is pushed, and the bending die wheel 8 is first moved upward and then horizontally in the inverted L-shaped groove 6 until it is completely out of the inverted L-shaped groove 6;
[0041] Then, the assembly of the new threaded rod 71 and the new bending die wheel 8 is inserted into the inverted L-shaped groove 6 and the semicircular groove, and the corresponding limiting nuts 72 and long screws are reset and locked.
[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the fill pattern is only for distinguishing the layers, without any other limitation.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pipe bending machine for smart home manufacturing, comprising a support frame (1) and a short pipe body (14), characterized in that: The support frame (1) is sleeved with a lower die base (2) and an upper die block (3), and the upper die block (3) is located on the top of the lower die base (2). Support die wheels (4) are sleeved on both sides of the lower die base (2) via pins, and the short tube body (14) is placed on the top of the two support die wheels (4); An electric push rod (5) is installed on the top of the support frame (1), and the output end of the electric push rod (5) extends to the top of the upper module (3) for transmission connection. The inner side of the bottom of the upper module (3) is provided with an inverted L-shaped groove (6) and a semicircular groove. A limiting rod (7) is set inside the inverted L-shaped groove (6), and a bending die wheel (8) is set in the middle of the limiting rod (7). The inverted L-shaped groove (6) is connected to the semicircular groove. The limiting rod (7) includes a threaded rod (71), two limiting nuts (71), and a plurality of limiting nuts (71). 2), the middle part of the threaded rod (71) is sleeved on the inner side of the middle part of the bending die wheel (8) through a bearing, the bending die wheel (8) is clamped in the semicircular groove, the threaded rod (71) is clamped on the inner side of the bottom of the inverted L-shaped groove (6), the two limit nuts (72) are respectively threadedly connected to the end surfaces of the threaded rod (71), the inner side of the bottom of the upper module (3) is threadedly connected with a long screw, and one end of the long screw extends to the inside of the inverted L-shaped groove (6) and is fitted with the middle surface of the threaded rod (71); A first cooling cavity (9) and a second cooling cavity (10) are respectively provided inside the upper module (3) and inside the lower mold base (2); a connecting pipe (13) is installed between one side of the upper module (3) and one side of the lower mold base (2); the connecting pipe (13) connects the first cooling cavity (9) with the second cooling cavity (10); a rubber pressure plate (11) is clamped inside the second cooling cavity (10); a guide rod (12) is sleeved on the other side of the lower mold base (2); the bottom of the guide rod (12) extends into the second cooling cavity (10) and is connected to the top of the rubber pressure plate (11).
2. A pipe bending machine for smart home manufacturing according to claim 1, characterized in that: The connecting pipe fitting (13) comprises a spiral tube (131) and two connecting pipe heads (132), one end of the two connecting pipe heads (132) being respectively connected to two ends of the spiral tube (131), and the other ends of the two connecting pipe heads (132) extending to be fitted inside the first cooling cavity (9) and the second cooling cavity (10).
3. A pipe bending machine for smart home manufacturing according to claim 2, characterized in that: The spiral tube (131) has the structural characteristics of elastic expansion and contraction, and the connecting tube (13) is located as a whole on the inner side of the rear end of the supporting frame (1).
4. A pipe bending machine for smart home manufacturing according to claim 1, characterized in that: The guide rod (12) comprises a T-shaped rod (121) and a spring (122); a bottom end of the T-shaped rod (121) penetrates the structure on the other side of the support frame (1) and extends to the second cooling cavity (10); and a top surface of the end rubber pressure plate (11) at a bottom end of the T-shaped rod (121) is fixedly connected.
5. A pipe bending machine for smart home manufacturing according to claim 4, characterized in that: The two ends of the spring (122) are respectively connected to the surface of one end of the top of the T-shaped rod (121) and the top surface of the other side of the lower die seat (2), and a sealing ring is provided at the fitting position of the T-shaped rod (121) and the lower die seat (2).
Citation Information
Patent Citations
Movable right-angle pipe bender
CN204194508U
Numerical control pipe bending machine
CN213223864U
Pipe bending machine with adjustable clamping structure
CN214719639U