Forming device for aluminum foil container

By designing an aluminum foil container forming device that can quickly replace the molding box, the downtime and cost problems caused by the fixed installation of molding molds in the prior art are solved, and the effect of improving production efficiency and reducing costs is achieved.

CN222679299UActive Publication Date: 2025-03-28NINGBO AIBANG ALUMINUM FOIL IND CO LTD
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Patent Information

Application Number
CN202422020395.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-03-28
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

Most of the molding molds in existing pressure forming machines are fixedly installed, resulting in frequent replacement or adjustment of molds when processing aluminum foil containers of different shapes, which increases the downtime and cost of the production line.

Method used

A molding device for aluminum foil containers is designed, employing a combination of multiple replaceable molding boxes and mounting plates, allowing rapid replacement of molding boxes without the need to adjust the fixing mold. The device includes a base, a conveyor belt, a cylinder and a forming block. Several forming boxes and mounting plates are installed on the conveyor belt. Cutting knives are installed outside the forming block to ensure the complete structure and accurate appearance of the container.

Benefits of technology

By quickly replacing the molded box, the downtime of the production line is reduced, the production efficiency is improved, and labor costs and equipment maintenance costs are reduced. At the same time, the cutting knife on the molding block ensures the complete structure and accurate appearance of the container, avoiding additional cutting steps or cutting with other equipment.

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Abstract

The utility model relates to the technical field of aluminum foil container processing, and discloses a forming device for an aluminum foil container, which comprises a base, a conveyor belt, a cylinder and a forming block, the conveyor belt is arranged on the base, a support frame is mounted on the base, the cylinder is mounted in the support frame, the forming block is arranged at the output end of the cylinder, and a plurality of forming boxes are mounted on the conveyor belt. By adopting the combination of a plurality of replaceable forming boxes and mounting plates, when aluminum foil containers with different shapes need to be processed, the forming boxes can be quickly replaced without adjusting a fixed mold, so that the downtime of a production line can be greatly reduced, the production efficiency is improved, and the production cost is reduced. Compared with the situation that a fixed mold needs to be frequently replaced or adjusted, the design of the replaceable forming box can reduce the labor cost and the equipment maintenance cost. An operator can replace the die relatively simply without complicated operation or professional skills.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum foil container processing, in particular to a forming device for an aluminum foil container. Background Art

[0002] Aluminum foil containers usually need to be formed by forming devices. Common aluminum foil container forming devices include pressure forming machines, punching machines, folding machines and other equipment. These devices can process aluminum foil sheets into containers of various shapes, such as bowls, plates, cans, etc. according to design requirements. In production, operators need to select appropriate forming devices and perform corresponding operations according to specific product requirements and process flow to ensure that aluminum foil container products that meet the requirements are produced.

[0003] The molding molds in the existing pressure molding machines are mostly fixedly installed, but the fixed installation may require replacement or adjustment of the mold when processing aluminum foil containers of different shapes, which will increase the downtime and cost of the production line; therefore, it does not meet the existing needs. In this regard, we propose a molding device for aluminum foil containers. Utility Model Content

[0004] The utility model provides a forming device for aluminum foil containers, which has the beneficial effect of being able to quickly replace the forming box without adjusting the fixed mold when aluminum foil containers of different shapes need to be processed, and solves the problem that the forming molds in the existing pressure forming machines mentioned in the above background technology are mostly fixedly installed, but the fixed installation of the pearl may require the replacement or adjustment of the mold when aluminum foil containers of different shapes need to be processed, which will increase the downtime and cost of the production line.

[0005] The utility model provides the following technical solution: a forming device for an aluminum foil container, comprising a base, a conveyor belt, a cylinder and a forming block, wherein the conveyor belt is arranged on the base, a support frame is installed on the base, the cylinder is installed in the support frame, the forming block is arranged at the bottom of the cylinder output end, a plurality of forming boxes are installed on the conveyor belt, and forming grooves corresponding to the forming blocks are opened in the forming boxes.

[0006] As an optional scheme of a forming device for an aluminum foil container described in the utility model, wherein: a plurality of mounting plates corresponding to the forming boxes are installed on the conveyor belt, mounting grooves are opened in the mounting plates, and mounting blocks corresponding to the mounting grooves are installed at the bottom of the forming box, and the mounting blocks are engaged with the mounting grooves.

[0007] As an optional scheme of a forming device for an aluminum foil container described in the utility model, wherein: a cavity is opened in the mounting block, a clamping block is installed in the cavity, two clamping blocks are provided, a first spring is arranged between the two clamping blocks, a clamping slot corresponding to the clamping block is opened in the mounting groove, the clamping slot is connected to the mounting groove, and the clamping block is engaged with the clamping slot.

[0008] As an optional scheme of a forming device for an aluminum foil container described in the utility model, wherein: a push block for unlocking the card block is installed in the card slot, a groove is opened on the mounting plate, the groove is communicated with the card slot, the push block is inserted in the groove, an elastic band is fixedly sleeved outside the push block, the elastic band is fixedly installed on the inner wall of the groove, and the elastic band is set as a rubber band.

[0009] As an optional scheme of a forming device for an aluminum foil container described in the utility model, a spline block is installed at the bottom of the cylinder, a spline groove corresponding to the spline block is opened in the forming block, and the spline is plugged into the spline groove.

[0010] As an optional scheme of a forming device for an aluminum foil container described in the utility model, wherein: a cutting knife is installed outside the forming block, and the cutting knife is provided in four pieces, and the four cutting knives are all installed on the four sides of the forming block.

[0011] As an optional scheme of the forming device for aluminum foil containers described in the utility model, the bottom of the block is provided with an inclined surface, and the side of the conveyor belt is provided with a feed box for storing the cut aluminum foil containers.

[0012] As an optional solution of the forming device for aluminum foil container described in the utility model, a mounting rod is installed at the bottom of the discharge box, and a universal wheel is arranged at the bottom of the mounting rod.

[0013] The utility model has the following beneficial effects:

[0014] 1. The forming device for aluminum foil containers adopts a combination of multiple replaceable forming boxes and mounting plates, so that when it is necessary to process aluminum foil containers of different shapes, the forming boxes can be quickly replaced without adjusting the fixed mold. This can greatly reduce the downtime of the production line and improve production efficiency. Compared with the situation where fixed molds need to be frequently replaced or adjusted, the replaceable forming box design can reduce labor costs and equipment maintenance costs. Operators can relatively easily replace molds without the need for complex operations or professional skills.

[0015] 2. The forming device for the aluminum foil container has four cutting knives installed outside the forming block. These cutting knives are installed on the four sides of the forming block, so that after the aluminum foil container is formed, the excess aluminum foil can be immediately and accurately cut at one time, thereby ensuring the structural integrity and accurate appearance of the container. At the same time, this avoids additional cutting steps or the use of other equipment for cutting, thereby improving production efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main body three-dimensional structure of the utility model.

[0017] Figure 2 For the utility model Figure 1 A in the figure is an enlarged structural diagram.

[0018] Figure 3 It is a side view cutaway structural schematic diagram of the utility model.

[0019] Figure 4 For the utility model Figure 3 The enlarged structural diagram at B in FIG.

[0020] In the figure: 100, base; 110, conveyor belt; 120, cylinder; 121, spline block; 130, support frame; 200, forming block; 210, spline groove; 220, cutting knife; 300, forming box; 310, cavity; 320, clamping block; 321, inclined surface; 330, first spring; 340, forming groove; 350, mounting block; 400, mounting plate; 410, mounting groove; 420, clamping groove; 430, push block; 440, groove; 441, elastic belt; 500, unloading box; 510, mounting rod; 520, universal wheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1: This embodiment is intended to promote the solution of the existing pressure forming machine. Most of the molding dies in the pressure forming machine are fixedly installed. However, the fixed installation of pearls may require the replacement or adjustment of the mold when processing aluminum foil containers of different shapes, which will increase the downtime and cost of the production line. Please refer to Figure 1 - Figure 4A forming device for an aluminum foil container includes a base 100, a conveyor belt 110, a cylinder 120 and a forming block 200. The conveyor belt 110 is arranged on the base 100, a support frame 130 is installed on the base 100, the cylinder 120 is installed in the support frame 130, the forming block 200 is arranged at the bottom of the output end of the cylinder 120, and a plurality of forming boxes 300 are installed on the conveyor belt 110. The forming boxes 300 are provided with forming grooves 340 corresponding to the forming blocks 200.

[0023] A plurality of mounting plates 400 corresponding to the forming boxes 300 are mounted on the conveyor belt 110, and mounting grooves 410 are provided in the mounting plates 400. A mounting block 350 corresponding to the mounting grooves 410 is mounted at the bottom of the forming box 300, and the mounting block 350 engages with the mounting grooves 410. A cavity 310 is provided in the mounting block 350, and a clamping block 320 is installed in the cavity 310. Two clamping blocks 320 are provided, and a first spring 330 is provided between the two clamping blocks 320. A clamping slot 420 corresponding to the clamping block 320 is provided in the mounting groove 410, and the clamping slot 420 is communicated with the mounting groove 410, and the clamping block 320 engages with the clamping slot 420. A push block 430 for unlocking the card block 320 is installed in the card slot 420, and a groove 440 is opened on the mounting plate 400. The groove 440 is connected with the card slot 420, and the push block is inserted in the groove 440. An elastic band 441 is fixedly sleeved outside the push block. The elastic band 441 is fixedly installed on the inner wall of the groove 440, and the elastic band 441 is set as a rubber band.

[0024] A spline block 121 is installed at the bottom of the cylinder 120, and a spline groove 210 corresponding to the spline block 121 is opened in the forming block 200, and the spline is plugged into the spline groove 210. A cutting knife 220 is installed outside the forming block 200, and the cutting knife 220 is set as four pieces, and the four cutting knives 220 are installed on the four sides of the forming block 200.

[0025] During operation, the aluminum foil is conveyed to the forming area via the conveyor belt 110 and precisely positioned. The cylinder 120 drives the forming block 200 to press down so that it matches the forming groove in the forming box 300, and the aluminum foil is processed into the required container shape. After the forming is completed, the cutting knife 220 of the forming block 200 cuts the aluminum foil, while ensuring the integrity of the container structure and the accuracy of the shape. After the cutting and forming is completed, the forming box 300 will be driven by the conveyor belt 110 to move the formed aluminum foil container. With the movement of the conveyor belt 110, when the forming box 300 reaches the discharge box 500, the formed aluminum foil container inside will separate from the forming box 300 and fall into the discharge box 500.

[0026] When it is necessary to make a different aluminum foil container, press the push block 430 so that the push block 430 pushes the card block 320 from the card slot 420 back into the cavity 310, and then pull out the original molding box 300 to remove the original molding box 300, and then install the molding box 300 of different shapes on the mounting plate 400, and when the mounting plate is engaged with the mounting slot 410, the card block 320 is engaged with the card slot 420 to ensure that the new molding box 300 can be firmly installed and used.

[0027] In this embodiment, by using a plurality of replaceable forming boxes 300 and mounting plates 400, when it is necessary to process aluminum foil containers of different shapes, the forming boxes 300 can be quickly replaced without adjusting the fixed mold, which can greatly reduce the downtime of the production line and improve production efficiency. Compared with the situation where the fixed mold needs to be frequently replaced or adjusted, the replaceable forming box 300 design can reduce labor costs and equipment maintenance costs. Operators can relatively easily replace the mold without complex operations or professional skills.

[0028] Embodiment 2: This embodiment is intended to promote the solution of the problem that an additional cutting step or other equipment is required for cutting after the aluminum foil container is formed, thereby improving production efficiency and reducing production costs. This embodiment is an improvement made on the basis of Embodiment 1. For details, please refer to Figure 1 - Figure 4 .

[0029] A cutting knife 220 is installed outside the forming block 200. The cutting knife 220 is provided in four pieces. The four cutting knives 220 are installed on the four sides of the forming block 200. A mounting rod 510 is installed at the bottom of the material box 500. A universal wheel 520 is provided at the bottom of the mounting rod 510. With the universal wheel 520, the material box 500 can be easily moved to a designated position, which is convenient for subsequent processing, storage or transportation, thereby improving the continuity and efficiency of the production process, and also reducing the labor intensity of manual handling.

[0030] In this embodiment: four cutting knives 220 are installed outside the forming block 200. These cutting knives 220 are installed on the four sides of the forming block 200, so that after the aluminum foil container is formed, the excess aluminum foil can be immediately and accurately cut at one time, thereby ensuring the structural integrity and accurate appearance of the container. At the same time, this avoids additional cutting steps or the use of other equipment for cutting, thereby improving production efficiency and reducing production costs.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A forming device for an aluminum foil container, comprising a base (100), a conveyor belt (110), a cylinder (120) and a forming block (200), characterized in that: The conveyor belt (110) is arranged on the base (100), a support frame (130) is installed on the base (100), the cylinder (120) is installed in the support frame (130), the forming block (200) is arranged at the bottom of the output end of the cylinder (120), a plurality of forming boxes (300) are installed on the conveyor belt (110), and forming grooves (340) corresponding to the forming blocks (200) are opened in the forming boxes (300).

2. The forming device for an aluminum foil container according to claim 1, characterized in that: A plurality of mounting plates (400) corresponding to the forming box (300) are mounted on the conveyor belt (110), mounting grooves (410) are provided in the mounting plates (400), mounting blocks (350) corresponding to the mounting grooves (410) are mounted on the bottom of the forming box (300), and the mounting blocks (350) are engaged with the mounting grooves (410).

3. The forming device for an aluminum foil container according to claim 2, characterized in that: A cavity (310) is provided in the mounting block (350), a clamping block (320) is installed in the cavity (310), two clamping blocks (320) are provided, a first spring (330) is provided between the two clamping blocks (320), a clamping slot (420) corresponding to the clamping block (320) is provided in the mounting groove (410), the clamping slot (420) is communicated with the mounting groove (410), and the clamping block (320) is engaged with the clamping slot (420).

4. The forming device for an aluminum foil container according to claim 3, characterized in that: A push block (430) for unlocking the card block (320) is installed in the card slot (420); a groove (440) is provided on the mounting plate (400); the groove (440) is communicated with the card slot (420); the push block is inserted into the groove (440); an elastic band (441) is fixedly sleeved outside the push block (430); the elastic band (441) is fixedly mounted on the inner wall of the groove (440); and the elastic band (441) is configured as a rubber band.

5. The forming device for an aluminum foil container according to claim 1, characterized in that: A spline block (121) is installed at the bottom of the cylinder (120), a spline groove (210) corresponding to the spline block (121) is provided in the molding block (200), and the spline is plugged into the spline groove (210).

6. The forming device for an aluminum foil container according to claim 1, characterized in that: A cutting knife (220) is installed outside the forming block (200), and the cutting knife (220) is provided in four pieces, and the four cutting knives (220) are installed on four sides of the forming block (200).

7. The forming device for an aluminum foil container according to claim 3, characterized in that: The bottom of the clamping block (320) is provided with an inclined surface (321), and the side of the conveyor belt (110) is provided with a material discharge box (500) for storing cut aluminum foil containers.

8. The forming device for an aluminum foil container according to claim 7, characterized in that: A mounting rod (510) is installed at the bottom of the unloading box (500), and a universal wheel (520) is arranged at the bottom of the mounting rod (510).