Novel aluminum pipe heading machine

Abstract

The utility model relates to the technical field of heading machines, in particular to a novel aluminum pipe heading machine which comprises a machining table, and a feeding mechanism is arranged on the side wall of the machining table. The feeding mechanism comprises a pair of bottom plates, supporting seats are arranged at the top ends of the bottom plates, a top plate is arranged on the inner side wall between the supporting seats, a through hole is formed in the outer wall of the top plate in a penetrating mode, baffles are arranged on the outer walls of the front side and the rear side of the bottom end of the top plate, and a round rod is rotationally connected to the inner side wall between the baffles through a bearing. A cylinder is connected to the outer wall of the round rod in an interference fit mode, a shifting rod is arranged on the outer wall of the cylinder, the top end of the shifting rod penetrates through the through hole, and a first motor is detachably arranged on the outer wall of the baffle on the front side. According to the automatic feeding and discharging device, automatic conveying, positioning and clamping of the aluminum pipe can be achieved, so that the step of manual feeding and discharging is omitted, the production efficiency and the machining quality of the aluminum pipe heading machine are remarkably improved, the labor intensity of workers is reduced, and a large amount of labor cost can be saved.

Description

Technical Field

[0001] The utility model relates to the technical field of piercing machines, in particular to a novel aluminum tube piercing machine. Background Art

[0002] As a common metal material, aluminum tubes are widely used in various industrial fields. In the aluminum tube processing, piercing is a common processing technology, which is used to process one or both ends of the aluminum tube into a specific shape to meet different usage requirements. In order to realize the automation and efficient production of aluminum tube piers, aluminum tube piercing machines came into being.

[0003] Traditional aluminum tube header machines usually require manual loading and unloading operations, that is, placing the aluminum tube to be processed on the machine's workbench and removing the finished product after processing. This operation method is not only inefficient, but also has operational errors and safety hazards. Especially in high-intensity and high-speed processing environments, manual loading and unloading often cannot meet the requirements of production efficiency and processing quality.

[0004] In order to solve this problem, technicians began to research and develop an automatic loading and unloading device for aluminum tube header machines. This device can automatically transport the aluminum tubes to be processed to the workbench and remove the finished products after processing, thereby realizing the automated production of aluminum tube headers. This automatic loading and unloading device not only improves production efficiency and reduces operating errors, but also reduces the labor intensity and safety risks of workers.

[0005] With the continuous development of automation technology, the automatic loading and unloading devices of aluminum tube header machines are also constantly improving and improving. Modern automatic loading and unloading devices have a high degree of intelligence and adaptability, and can automatically adjust and optimize according to different processing requirements and aluminum tube specifications. At the same time, these devices also have functions such as fault diagnosis and remote monitoring, which further improves production efficiency and processing quality.

[0006] However, the automatic loading and unloading devices of aluminum tube pier machines on the market still have some shortcomings, such as complex structure and difficult maintenance. Therefore, researching and developing an automatic loading and unloading device of aluminum tube pier machines with simple structure, convenient maintenance and strong adaptability is still an important research direction. This is also the research and development background and purpose of this patent technology. Utility Model Content

[0007] In order to solve the above problems, the utility model designs a novel aluminum tube header machine.

[0008] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0009] A novel aluminum tube header machine comprises a processing table, and a feeding mechanism is arranged on the side wall of the processing table;

[0010] The feeding mechanism comprises a pair of bottom plates, a support seat is provided at the top of the bottom plates, a top plate is provided on the inner side wall between the support seats, a through hole is penetrated through the outer wall of the top plate, baffles are provided on the outer walls at the front and rear sides of the bottom end of the top plate, a round rod is rotatably connected to the inner side wall between the baffles through a bearing, a cylinder is connected to the outer wall of the round rod by interference fit, a lever is provided on the outer wall of the cylinder, and the top end of the lever passes through the through hole, a motor 1 is detachably provided on the outer wall of the baffle plate on the front side, and the output end of the motor 1 is fixedly connected to the front end of the round rod through a coupling;

[0011] A material unloading mechanism is arranged on the top of the processing table.

[0012] Furthermore, the unloading mechanism includes a plurality of hydraulic cylinders, which are arranged on the front and rear sides of the top of the processing table. A slide plate is provided on the top of the plurality of hydraulic cylinders, a groove is provided on the right side wall of the slide plate, vertical plates are provided on the front and rear ends of the top right side of the slide plate, and a shielding mechanism is provided on the front and rear ends of the bottom right side of the slide plate.

[0013] Furthermore, the shielding mechanism includes a base, on which a second motor is detachably provided, an output end of the second motor is locked with a round seat via a coupling, and a connecting rod is provided on an outer wall of the round seat.

[0014] Furthermore, the outer wall of the slide plate is arranged to be inclined.

[0015] Furthermore, the outer ring of the bearing is fixedly connected to the outer wall of the baffle through a bearing seat, and the inner ring of the bearing is connected to the outer wall of the round rod by interference fit.

[0016] The beneficial effects of the utility model are:

[0017] The utility model adopts an automatic loading and unloading device to realize automatic transportation, positioning and clamping of aluminum tubes, thereby eliminating the steps of manual loading and unloading, and significantly improving the production efficiency of the aluminum tube header machine. Since the automated operation can reduce the operating errors caused by human factors, the production efficiency and processing quality are further improved, the labor intensity of workers is reduced, a large amount of manpower costs can be saved, and the direct contact between workers and machines is reduced, thereby reducing the incidence of work-related accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the feeding mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the lever structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the material feeding mechanism of the utility model;

[0023] Figure 5 It is a schematic diagram of the shielding mechanism structure of the utility model.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Processing table, 2. Bottom plate, 3. Support seat, 4. Top plate, 5. Through hole, 6. Baffle, 7. Round rod, 8. Cylinder, 9. Push rod, 10. Motor 1, 11. Hydraulic cylinder, 12. Slide plate, 13. Vertical plate, 14. Base, 15. Motor 2, 16. Round seat, 17. Connecting rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 As shown, a novel aluminum tube header machine comprises a processing table 1, and a feeding mechanism is provided on the side wall of the processing table 1;

[0028] The feeding mechanism includes a pair of bottom plates 2, a support seat 3 is provided at the top of the bottom plate 2, a top plate 4 is provided on the inner side wall between the support seats 3, a through hole 5 is penetrated through the outer wall of the top plate 4, baffles 6 are provided on the outer walls of the front and rear sides of the bottom of the top plate 4, a round rod 7 is rotatably connected to the inner side wall between the baffles 6 through a bearing, a cylinder 8 is connected to the outer wall of the round rod 7 by interference fit, a lever 9 is provided on the outer wall of the cylinder 8, and the top end of the lever 9 penetrates the through hole 5, a motor 10 is detachably provided on the outer wall of the front baffle 6, and the output end of the motor 10 is fixedly connected to the front end of the round rod 7 through a coupling;

[0029] A material unloading mechanism is provided on the top of the processing table 1.

[0030] Furthermore, the unloading mechanism includes a plurality of hydraulic cylinders 11, and is arranged on the front and rear sides of the top of the processing table 1. A slide plate 12 is provided on the top of the plurality of hydraulic cylinders 11. A groove is opened on the right side wall of the slide plate 12. Vertical plates 13 are provided on the front and rear ends of the top right side of the slide plate 12. Shielding mechanisms are provided on the front and rear ends of the bottom right side of the slide plate 12. The round seat 16 is driven by the motor 15 to reset the connecting rod 17. The hydraulic cylinder 11 pushes the slide plate 12 to move upward, and the slide plate 12 lifts the workpiece and moves it upward. After the workpiece is moved out of the base groove on the pier head machining table where the workpiece is placed, it slides down along the inclined surface of the slide plate 12 and is collected, thereby completing the unloading operation of the workpiece.

[0031] Furthermore, the shielding mechanism includes a base 14, on which a motor 15 is detachably provided. The output end of the motor 15 is locked with a round seat 16 through a coupling. A connecting rod 17 is provided on the outer wall of the round seat 16. The slide plate 12 is pushed by the hydraulic cylinder 11 to drive the vertical plate 13 to move upward. The round seat 16 is driven by the motor 15 to rotate the connecting rod 17, and the connecting rod 17 is rotated upward. The vertical plate 13 and the connecting rod 17 can be used to receive the workpiece that slides off the top plate 4 and place it in the base groove on the pier head machining table for placing the workpiece.

[0032] Furthermore, the outer wall of the slide plate 12 is inclined, and the slide plate 12 is pushed upward by the hydraulic cylinder 11, and the workpiece is lifted and moved upward by the slide plate 12. After the workpiece is moved out of the base groove on the pier head machining table where the workpiece is placed, it slides along the inclined surface of the slide plate 12 and is collected.

[0033] Furthermore, the outer ring of the bearing is fixedly connected to the outer wall of the baffle 6 through the bearing seat, and the inner ring of the bearing is connected to the outer wall of the round rod 7 by interference fit, so that the round rod 7 is fixed by the bearing, which facilitates the rotation of the round rod 7 through the bearing.

[0034] According to the personnel in this field, all the electrical parts and components in this case are universal standard parts or components known to the technical personnel in this field, and their structures and principles can be known to the technical personnel through technical manuals or through conventional experimental methods. The models are compatible with this solution and can operate normally. All the electrical parts in this case are connected to the power supply adapted to them through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection is completed in the working order of each electrical component. The detailed connection means are well-known technologies in this field and will not be explained in the electrical control.

[0035] A specific application of this embodiment is:

[0036] When in use, the loading mechanism and the unloading mechanism are installed on the pier head machining table, and the base for placing the workpiece on the pier head machining table is placed in the groove on the right side of the slide plate 12;

[0037] The slide plate 12 is pushed by the hydraulic cylinder 11 to drive the vertical plate 13 to move upward, and the round seat 16 is driven by the motor 15 to drive the connecting rod 17 to rotate, and the connecting rod 17 is rotated upward; multiple workpieces are placed on the top of the top plate 4 in sequence, and the workpieces can be supported by the lever 9 so that the workpieces are placed on the top plate 4, and the round rod 7 is driven by the motor 10 to drive the cylinder 8 and the lever 9 to rotate clockwise, and the workpiece on the left side of the lever 9 is lowered, and the motor 10 is reversed and started at the same time, so that the lever 9 is reset, and one workpiece is lowered at a time, and the workpiece falls along the outer wall of the top plate 4 onto the slide plate 12 and is placed between the vertical plate 13 and the connecting rod 17, and the slide plate 12 is driven downward by the hydraulic cylinder 11 to place the workpiece in the base groove of the pier head machining table, and the workpiece is processed to complete the loading operation of the workpiece;

[0038] The round seat 16 is driven by the motor 15 to reset the connecting rod 17, and the slide plate 12 is pushed upward by the hydraulic cylinder 11. The workpiece is lifted up by the slide plate 12 and moved upward. After the workpiece is moved out of the base groove on the pier head machining table where the workpiece is placed, it slides down along the inclined surface of the slide plate 12 and is collected, completing the unloading operation of the workpiece.

[0039] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the protection scope of the present invention.

Claims

1. A new type of aluminum tube header machine, characterized by: comprising a processing table (1), A loading mechanism is provided on the side wall of the processing table (1); The feeding mechanism comprises a pair of bottom plates (2), the top of the bottom plates (2) being provided with a support seat (3), the inner side wall between the support seats (3) being provided with a top plate (4), the outer wall of the top plate (4) being penetrated with a through hole (5), the outer walls of the front and rear sides of the bottom end of the top plate (4) being provided with baffles (6), the inner side wall between the baffles (6) being rotatably connected with a round rod (7) through a bearing, the outer wall of the round rod (7) being connected with a cylinder (8) through an interference fit, the outer wall of the cylinder (8) being provided with a lever (9), and the top end of the lever (9) being penetrated with the through hole (5), the outer wall of the front baffle (6) being detachably provided with a motor (10), the output end of the motor (10) being fixedly connected with the front end of the round rod (7) through a coupling; The top of the processing table (1) is provided with a material unloading mechanism.

2. A novel aluminum tube header machine according to claim 1, characterized in that: The unloading mechanism comprises a plurality of hydraulic cylinders (11) and is arranged at both front and rear sides of the top of the processing table (1); a slide plate (12) is arranged at the top of the plurality of hydraulic cylinders (11); a groove is provided on the right side wall of the slide plate (12); vertical plates (13) are arranged at both front and rear ends of the right side of the top of the slide plate (12); and shielding mechanisms are arranged at both front and rear ends of the right side of the bottom of the slide plate (12).

3. A novel aluminum tube header machine according to claim 2, characterized in that: The shielding mechanism comprises a base (14), on which a second motor (15) is detachably provided, the output end of the second motor (15) is locked with a round seat (16) via a coupling, and a connecting rod (17) is provided on the outer wall of the round seat (16).

4. A novel aluminum tube header machine according to claim 2, characterized in that: The outer wall of the slide plate (12) is arranged to be inclined.

5. The novel aluminum tube header machine according to claim 1 is characterized by: The outer ring of the bearing is fixedly connected to the outer wall of the baffle (6) via a bearing seat, and the inner ring of the bearing is connected to the outer wall of the round rod (7) by interference fit.

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