Laser splitting device and production line with same
By designing a laser lobe device including lobes, positioning, transfer, slag collection and cleaning mechanism, the problem of equipment blockage caused by waste slag during laser lobes is solved, and efficiency and yield are improved.
Patent Information
- Application Number
- CN202420866909.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The waste slag produced during laser lobes can easily cause equipment blockage, affecting the efficiency of lobes and product yield.
A laser lobe device is designed, including lobe mechanism, positioning mechanism, transfer mechanism, slag collection mechanism and cleaning mechanism. Through the coordinated work of these mechanisms, waste slag generated during the lobe process is effectively collected and cleaned, and the waste slag generated during the lobe is avoided from splashing and equipment blockage.
It realizes effective collection and cleaning of waste residue during laser lobes, avoids equipment blockage, and improves lobe efficiency and product yield.
Smart Images

Figure CN222679820U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of laser processing technology, and in particular to a laser splitting device and a production line having the same. Background Art
[0002] When using glass, gemstones and other materials for laser cutting, it is generally necessary to go through processes such as cutting and splitting. The waste residue generated during conventional laser splitting operations can easily cause equipment blockage, affecting the splitting efficiency and product yield. Utility Model Content
[0003] The purpose of the present application is to provide a laser splitting device and a production line having the same, so as to solve the problem that waste residues generated during laser splitting easily cause equipment blockage, thereby affecting the splitting efficiency and yield.
[0004] To this end, in a first aspect, an embodiment of the present application provides a laser splitting device, comprising:
[0005] The splitting mechanism comprises a first splitting module and a second splitting module which are separately arranged;
[0006] The positioning mechanism comprises a first positioning module and a second positioning module, wherein the first positioning module and the second positioning module are distributed in the working areas of the first lobe module and the second lobe module;
[0007] The transfer mechanism comprises a transfer treadmill and a movable transfer end, wherein the transfer end passes through the first positioning module, the second positioning module and the transfer treadmill within a moving stroke;
[0008] The slag collecting mechanism comprises a first slag collecting module and a second slag collecting module, wherein the first slag collecting module is correspondingly arranged below the first positioning module, and the second slag collecting module is correspondingly arranged below the second positioning module;
[0009] And a cleaning mechanism is correspondingly arranged above the transfer treadmill, and the cleaning mechanism has a movable working end.
[0010] In a possible implementation, a slag cleaning mechanism is further included, and the slag cleaning mechanism includes a first slag cleaning module and a second slag cleaning module, the first slag cleaning module is correspondingly arranged below the first slag collecting module, and the second slag cleaning module is correspondingly arranged below the second slag collecting module.
[0011] In a possible implementation, it further includes a frame and a driving mechanism, wherein the first lobe module and the second lobe module are distributed on both sides of the frame in a first direction;
[0012] The driving mechanism includes a first driving module and a second driving module. The movable end of the first driving module moves along the second direction of the frame and is connected to the first positioning module. The movable end of the second driving module moves along the second direction of the frame and is connected to the second positioning module. The first direction is perpendicular to the second direction.
[0013] In a possible implementation, the transfer mechanism further includes a transfer moving module, the transfer treadmill is disposed at a moving end of the transfer moving module, and the moving end moves along the first direction of the frame.
[0014] In a possible implementation, the positioning mechanism has a positioning portion and a hollow portion, the positioning portion is aligned with the material retention position, and the hollow portion is aligned with the material splitting position.
[0015] In a possible implementation, there are a plurality of positioning portions, and connecting members are provided between adjacent positioning portions.
[0016] In a possible implementation, the working end of the cleaning mechanism has a cleaning structure and / or a blowing structure.
[0017] In a possible implementation, the slag cleaning mechanism has a movable transport end.
[0018] In a possible implementation manner, the splitting mechanism has a movable detection end.
[0019] In the second aspect, the present application also provides a production line, including a loading device, a unloading device and the laser splitting device as described in the first aspect, wherein the loading device and the unloading device are both provided with a movable working end, and the working end acts on the positioning mechanism during the movement.
[0020] According to the laser splitting device and the production line having the same provided in the embodiments of the present application, the laser splitting device can collect the debris generated when the material is laser split, so as to avoid the splashing of the debris, which is convenient for the slag cleaning and can effectively avoid the equipment blockage caused by the splashing of the debris, thereby ensuring the efficiency and yield of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In addition, in the drawings, the same components are marked with the same reference numerals, and the drawings are not drawn according to the actual scale.
[0022] Figure 1 A schematic diagram showing the overall structure of a laser splitting device provided in an embodiment of the present application is shown;
[0023] Figure 2 A three-dimensional diagram of a laser splitting device provided in an embodiment of the present application is shown;
[0024] Figure 3 A schematic structural diagram of a first slag cleaning module in a laser splitting device provided in an embodiment of the present application is shown;
[0025] Figure 4 A schematic structural diagram of a first slag collecting module in a laser splitting device provided in an embodiment of the present application is shown;
[0026] Figure 5 A schematic structural diagram of a first driving module in a laser splitting device provided in an embodiment of the present application is shown;
[0027] Figure 6 A three-dimensional diagram of the first split module in an embodiment of the present application is shown;
[0028] Figure 7 A three-dimensional diagram of the first slag cleaning module in an embodiment of the present application is shown;
[0029] Figure 8 A three-dimensional diagram of the first positioning module in an embodiment of the present application is shown;
[0030] Fig. 9 A schematic structural diagram of a positioning part in a laser splitting device provided in an embodiment of the present application is shown;
[0031] Fig.10 A three-dimensional diagram of the first slag collecting module in an embodiment of the present application is shown;
[0032] Fig.11 A schematic structural diagram of a first slag collecting module in a laser splitting device provided in an embodiment of the present application is shown;
[0033] Fig.12 A schematic diagram showing the structure of the cleaning mechanism in an embodiment of the present application is shown;
[0034] Fig.13 A schematic structural diagram of a feeding device in a production line provided in an embodiment of the present application is shown.
[0035] Description of reference numerals:
[0036] 1. Splitting mechanism; 11. First splitting module; 12. Second splitting module;
[0037] 111, split seat; 112, laser cutting head; 113, laser optical path; 114, split adjustment component; 115, detection end;
[0038] 2. Positioning mechanism; 21. First positioning module; 22. Second positioning module;
[0039] 211, positioning frame; 2111, hollow portion; 2112, positioning portion; 2113, positioning area; 2114, connecting piece;
[0040] 212, positioning assembly; 2121, driving component; 2122, positioning member; 2123, roller;
[0041] 3. Slag collection mechanism; 31. First slag collection module;
[0042] 311, slag collecting box; 3111, side plate; 3112, bottom plate; 3113, upper opening; 3114, lower opening;
[0043] 312, rotating assembly;
[0044] 4. Slag cleaning mechanism; 41. First slag cleaning module; 42. Second slag cleaning module;
[0045] 411, conveying member; 412, baffle;
[0046] 5. Transfer mechanism; 51. Transfer platform; 52. Transfer end; 53. Transfer mobile module;
[0047] 6. Cleaning mechanism; 61. Cleaning frame; 62. Cleaning drive structure; 63. Cleaning structure; 64. Air blowing structure;
[0048] 7. Rack;
[0049] 8. driving mechanism; 81. first driving module;
[0050] 9. Feeding device; 91. Feeding moving module; 92. Feeding lifting module; 93. Clamping module; 94. Posture adjustment module. DETAILED DESCRIPTION
[0051] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0052] like Figure 1-Figure 4As shown, the embodiment of the present application provides a laser splitting device, comprising:
[0053] The splitting mechanism 1 comprises a first splitting module 11 and a second splitting module 12 which are separated from each other;
[0054] The positioning mechanism 2 includes a first positioning module 21 and a second positioning module 22, wherein the first positioning module 21 and the second positioning module 22 are distributed in the working areas of the first lobe module 11 and the second lobe module 12;
[0055] The transfer mechanism 5 includes a transfer platform 51 and a movable transfer end 52, wherein the transfer end 52 passes through the first positioning module 21, the second positioning module 22 and the transfer platform 51 within a moving stroke;
[0056] The slag collecting mechanism 3 includes a first slag collecting module 31 and a second slag collecting module, wherein the first slag cleaning module 41 is correspondingly arranged below the first positioning module 21, and the second slag cleaning module 42 is correspondingly arranged below the second positioning module 22;
[0057] And a cleaning mechanism 6 is correspondingly arranged above the transfer running platform 51, and the cleaning mechanism 6 has a movable working end.
[0058] The laser splitting device provided in the embodiment of the present application is used to split materials, wherein the materials include but are not limited to glass, chips, battery cells and other materials. The embodiment of the present application is described using glass as an example. It can be known that the glass can be split into a large piece of glass into multiple small pieces of glass, or it can be a process of trimming the edges and corners of the glass by splitting.
[0059] Among them, the positioning mechanism 2 is used to limit and fix the material, the splitting structure is used to split the material, the slag collecting mechanism 3 is used to collect the waste slag generated by the material during splitting, the transfer mechanism 5 is used to transfer and transport the material between the first positioning module 21 and the second positioning module 22, and the cleaning mechanism 6 is used to clean the material during the transfer process. In the laser splitting device provided by the present application, the material is placed on the first positioning module 21 (or the second positioning module 22), and the first splitting module 11 (or the second splitting module 12) performs the initial splitting operation. During the splitting process, the waste slag generated is collected by the first slag collecting module 31 (or the second slag collecting module), which can effectively avoid the splashing of waste slag and the equipment blockage caused by the splashing of broken slag, thereby ensuring the efficiency and yield of the equipment. The material after the initial splitting is transferred to the second positioning module 22 (or the first positioning module 21) through the transfer mechanism 5, and is cleaned by the cleaning mechanism 6 during the transfer process to prevent foreign matter remaining on the transfer platform 51 from damaging the material. Then, the second splitting module 12 (or the first splitting module 11) is used for secondary splitting operation, and during the splitting process, the waste slag generated is collected by the second slag collection module (or the first slag collection module 31).
[0060] Specifically, the first splitting module 11 and the second splitting module 12 have the same structure and are both used to realize the splitting operation of the material. The present application will then describe the first splitting module 11 in detail, and based on the structure of the first splitting module 11, those skilled in the art can directly understand the structure of the second splitting module 12, so the second splitting module 12 will not be described in detail in this embodiment.
[0061] See also Figure 6The splitting mechanism 1 can be any structural component in the prior art that can realize the splitting of the material. Optionally, the first splitting module 11 can adopt a laser splitting module, and the laser emitted by it can further perform the splitting operation along the lines of the previous cutting process. The first splitting module 11 includes a splitting seat 111, and the splitting seat 111 is provided with a laser cutting head 112 and a connected laser optical path 113, and the laser cutting head 112 is used to split the material. Of course, in order to ensure the splitting effect, the first splitting module 11 also includes a splitting adjustment component 114, and the movable end of the splitting adjustment component 114 is connected to the laser cutting head 112, and the movable end of the splitting adjustment component 114 is used to adjust the distance between the laser cutting head 112 and the positioning mechanism 2. Optionally, the splitting adjustment component 114 includes but is not limited to the use of structures such as cylinders and electric push rods. Of course, the splitting mechanism 1 may also have a movable detection end 115, and the detection end 115 is used to detect the splitting effect; the detection end 115 can be any component that can realize detection, such as a detection camera, through which the material after splitting is photographed and detected by the detection camera to determine the splitting condition of the material. Of course, in order to ensure the reliability of the detection data of the detection end 115, the movable setting of the detection end 115 is convenient for adjusting the working position and working accuracy of the detection end 115. Specifically, the first splitting module 11 has a first detection end, and the second splitting module 12 has a second detection end. Exemplarily, the first detection end can also be set on the splitting adjustment component 114 to realize the mobility of the first detection end.
[0062] See also Figure 8 and Fig. 9 The positioning mechanism 2 has a positioning portion 2112 and a hollow portion 2111. The positioning portion 2112 is aligned with the material retention position, and the hollow portion 2111 is aligned with the material splitting position; the positioning portion 2112 is used to limit and fix the material on the positioning mechanism 2. During the material splitting process, the position where the material needs to be split is the material splitting position, and the position where the material does not need to be split is the material retention position. Since the positioning portion 2112 corresponds to the material retention position, it can be ensured that the material can be stably set on the positioning portion 2112 during the splitting process, thereby ensuring the splitting effect. In addition, through the setting of the hollow portion 2111, during the splitting process, the waste residue generated by the splitting can flow through the hollow portion 2111 to the slag collecting mechanism 3 and be collected by the slag collecting mechanism 3, which can effectively avoid the splashing of waste residue and the equipment blockage caused by the splashing of broken residue, thereby ensuring the efficiency and yield of the equipment.
[0063] Optionally, there may be multiple positioning parts 2112, and connecting parts 2114 are provided between adjacent positioning parts 2112. Multiple materials can be split at one time through multiple positioning parts 2112. Of course, one material can also be split into multiple pieces at one time, thereby meeting different production and preparation requirements.
[0064] Combination Figure 1 Similarly, the first positioning module 21 and the second positioning module 22 have the same structure and are both used to achieve the limiting fixation of the material. This application will then describe the first positioning module 21 in detail, and based on the structure of the first positioning module 21, those skilled in the art can directly understand the structure of the second positioning module 22, so the second positioning module 22 will not be described in detail in this embodiment.
[0065] Reference Figure 1 , Figure 5 and Fig. 9 Specifically, the first positioning module 21 includes a positioning frame 211, and the material is placed on the positioning frame 211. A hollow portion 2111 is formed at the position where the positioning frame 211 and the material splitting position are aligned, and a positioning portion 2112 is formed at the position where the positioning frame 211 and the material retention position are aligned; the material to be split is placed on the positioning frame 211, and the splitting mechanism 1 splits the material on the positioning frame 211. The material is fixed on the positioning frame 211 by the positioning portion 2112, which ensures the reliability of the position of the material during splitting, and further ensures the splitting effect. During the splitting process, the splitting mechanism 1 acts on the splitting position of the material, and the waste residue generated by the splitting falls into the slag collecting mechanism 3 through the hollow portion 2111 on the positioning frame 211. The slag collecting mechanism 3 can collect the waste residue, and can also effectively avoid the splashing of waste residue, avoid the equipment blockage caused by the splashing of broken residue, and ensure the efficiency and yield of the equipment.
[0066] In order to further ensure the positioning effect of the material on the positioning part 2112, the positioning part 2112 may also have a positioning area 2113 that can be limited and fixed. The positioning area 2113 may be the end of a through-hole structure formed on the positioning part 2112. The through-hole is a negative pressure hole, and the material placed thereon is limited and fixed by the negative pressure suction of the negative pressure hole. In addition, the positioning area 2113 may also be in the form of a suction cup area or the like. It can be known that when there are multiple positioning parts 2112, the area between each positioning part 2112 is the hollow part 2111, and each positioning part 2112 is connected by a connecting member 2114. Optionally, the connecting member 2114 may be a connecting rod or a rib or other structural form, thereby ensuring the structural strength of each positioning part 2112. When the positioning area 2113 is a negative pressure through-hole structure, a pipeline may also be connected inside the rib, and the pipeline is connected to the through-hole, thereby realizing a gas transport component that provides negative pressure suction for the through-hole.
[0067] Please refer to Figure 1-Figure 8 In some embodiments of the present application, the first positioning module 21 further includes a plurality of positioning components 212, each of which corresponds to each edge of the material. The positioning components 212 include a driving component 2121 and a positioning member 2122 connected to the movable end of the driving component 2121, and the positioning member 2122 acts on the material; each positioning component 212 corresponds to each edge of the material, and the driving component 2121 drives the positioning member 2122 to move so as to abut against the edge of the material, and the plurality of edges of the material are abutted by the plurality of positioning members 2122, so as to limit and fix the material on the positioning frame 211. Taking the rectangular plate structure of the material as an example, the material has four edges, and correspondingly, four positioning components 212 are provided, and the four positioning members 2122 in the four positioning components 212 correspond to the four edges of the material respectively, and are driven to move by the corresponding driving component 2121, so that the four positioning members 2122 abut against the four edges of the material respectively.
[0068] The movable end of the driving component 2121 is connected to the positioning member 2122 to drive the movement of the positioning member 2122. The movement of the positioning member 2122 includes movement and rotation. For example, the movement of the positioning member 2122 is described as an example in the embodiment of the present application. Correspondingly, the movable end of the driving component 2121 is the moving end. The driving component 2121 includes a driver, such as a driving cylinder, and the piston rod of the driving cylinder is connected to the positioning member 2122; therefore, the extension and retraction of the driving cylinder piston rod drives the reciprocating movement of the positioning member 2122.
[0069] Of course, the side of the positioning member 2122 facing the material can also be rotatably connected to a roller 2123, so that the roller 2123 can abut against the material to avoid the abutment force damaging the material.
[0070] See also Figure 1 and Figure 2 In order to facilitate the understanding of the entire solution, the material is taken as glass here. The material is first located on the first positioning module 21, and the large piece of glass is split into multiple small pieces of glass through the first splitting module 11; then the multiple small pieces of glass after splitting are transferred to the second positioning module 22 through the transfer mechanism 5, and the preparation process of trimming and splitting the small pieces of glass is fully explained by taking the example.
[0071] Please refer to Figure 1-Figure 3The laser splitting device provided in the present application also includes a frame 7 and a driving mechanism 8, the first splitting module 11 and the second splitting module 12 are distributed on both sides of the first direction of the frame 7; the driving mechanism 8 includes a first driving module 81 and a second driving module, the active end of the first driving module 81 moves along the second direction of the frame 7 and is connected to the first positioning module 21, the active end of the second driving module moves along the second direction of the frame 7 and is connected to the second positioning module 22, the first direction is perpendicular to the second direction; taking the frame 7 as a whole as a rectangular frame mechanism as an example, the first direction can be the length direction of the frame 7, and the second direction is the width direction of the frame 7, the splitting work is performed on both sides of the length direction of the frame 7, and then the material is transferred in the width direction of the frame 7, so as to realize the rational use of the space on the frame 7, reduce the overall volume of the device, reduce the occupied space, and facilitate user use and placement.
[0072] Among them, the movable end of the first driving module 81 is connected to the first positioning module 21, so the movement of the movable end of the first driving module 81 will drive the movement of the first positioning module 21, so that the first positioning module 21 can be movably arranged relative to the first splitting module 11, and the relative position of the material on the first positioning module 21 can be adjusted according to the position of the first splitting module 11 to ensure the splitting effect of the material. Similarly, it can also be known that the relative position of the material on the second positioning module 22 can be adjusted according to the position of the second splitting module 12 to ensure the splitting effect of the material.
[0073] Of course, in order to better adjust the position of the material, the movable end of the first driving module 81 can also move along the length direction of the frame 7, so that the material on the first positioning module 21 can be adjusted in the length direction of the frame 7 relative to the first splitting module 11, and can also be adjusted in the width direction of the frame 7 relative to the first splitting module 11. Similarly, the movable end of the second driving module can also move along the length direction of the frame 7.
[0074] The present application does not limit the specific structure of the driving mechanism 8. The structure of the first driving module 81 can be the same as or different from that of the second driving module, as long as the above-mentioned driving movement effect can be achieved. Exemplarily, the driving mechanism 8 can adopt a structure such as a cylinder, a hydraulic cylinder, an electric push rod, and a motor and a screw rod. When the driving mechanism 8 has two or more directions of movement, the driving mechanism 8 can be implemented by a component combining any two of the above structures.
[0075] Reference Figure 1-Figure 3In some embodiments of the present application, the slag collecting mechanism 3 includes a first slag collecting module 31 and a second slag collecting module. The first slag collecting module 31 is correspondingly arranged below the first positioning module 21, and the second slag collecting module is correspondingly arranged below the second positioning module 22. The first slag collecting module 31 is used to collect the waste slag generated when the material is split on the first positioning module 21, and the second slag collecting module is used to collect the waste slag generated when the material is split on the second positioning module 22. The first slag collecting module 31 and the second slag collecting module have the same structure.
[0076] Please refer to Fig.10 and Fig.11 The first slag collecting module 31 includes a slag collecting box 311, which has an upper opening 3113, which is connected to the positioning mechanism 2. The waste slag generated during the splitting process falls into the slag collecting box 311 through the upper opening 3113, thereby achieving a collection effect. The slag collecting box 311 includes a plurality of connected side panels 3111, each of which is surrounded by an upper opening 3113 and a lower opening 3114 that are connected to each other. Specifically, the upper opening 3113 is connected to the hollow portion 2111, and a bottom plate 3112 is movably provided on the lower opening 3114. In this way, the lower opening 3114 can be opened or closed by the movement of the bottom plate 3112, thereby discharging or collecting the waste slag in the slag collecting box 311.
[0077] Optionally, the movable setting of the bottom plate 3112 includes horizontal movement of the bottom plate 3112 or rotation setting of the bottom plate 3112, so as to realize the function of opening or closing the lower opening 3114. In the present application, the rotation setting of the bottom plate 3112 is used as an example for description. The first slag collecting mold 31 also includes a rotating component 312, the rotating end of the rotating component 312 is connected to the bottom plate 3112, and the bottom plate 3112 has an open state of opening the lower opening 3114 and a closed state of closing the lower opening 3114; the rotation of the rotating end of the rotating component 312 drives the bottom plate 3112 to rotate, so as to realize the switching of the bottom plate 3112 between the open state and the closed state. The rotating component 312 can be any component that can realize rotation, such as a motor, a motor, a rotating cylinder, etc.; of course, the rotating component 312 can include a driver and a connected transmission component, and the driver can be used to realize the function of driving movement or for realizing the function of driving rotation, and the rotation of the bottom plate 3112 is driven by the transmission effect of the transmission component. Exemplarily, the driver includes a slag collecting cylinder, the piston rod of which is connected to a connecting rod, the other end of which is connected to the bottom plate 3112 at the rotation axis of the bottom plate 3112; therefore, the extension and retraction of the piston rod of the slag collecting cylinder will drive the bottom plate 3112 to rotate around its own rotation axis.
[0078] Optionally, the side plate 3111 can be tilted to facilitate the waste slag in the slag box 311 to fall to the bottom plate 3112, avoid the waste slag in the slag box 311 from accumulating on the side plate 3111, and facilitate the discharge of the waste slag in the slag box 311.
[0079] On this basis, refer to Figures 1 to 3 The laser splitting device provided in the embodiment of the present application further includes a slag cleaning mechanism 4, which includes a first slag cleaning module 41 and a second slag cleaning module 42. The first slag cleaning module 41 is correspondingly arranged below the first slag collecting module 31, and the second slag cleaning module 42 is correspondingly arranged below the second slag collecting module. The first slag cleaning module 41 cleans the waste slag collected by the first slag collecting module 31, and the second slag cleaning module 42 cleans the waste slag collected by the second slag collecting module. The first slag cleaning module 41 and the second slag cleaning module 42 have the same structure.
[0080] Combined with reference Figure 4 , Figure 7 and Fig.10 Specifically, the first slag cleaning module 41 includes a conveying member 411 and at least two baffles 412. The conveying member 411 is arranged below the first slag collecting module 31. Specifically, the conveying member 411 is arranged below the slag collecting box 311 and is arranged in alignment with the lower opening 3114. The conveying member 411 is used to receive and convey the waste slag discharged from the slag collecting box 311. The baffle 412 is arranged between the lower opening 3114 and the conveying member 411. The baffle 412 is arranged between the lower opening 3114 and the conveying member 411. The baffle 412 is used to enclose the surrounding area of the waste slag falling to the conveying member 411, so as to effectively avoid the waste slag from splashing during the process of being discharged from the slag collecting box 311 to the conveying member 411. In the actual production process, according to the different structures of the conveying member 411 and the different areas required between the conveying member 411 and the slag collecting box 311, an appropriate number of baffles 412 can be selected for enclosing.
[0081] Optionally, the slag cleaning mechanism 4 has a movable transport end, for example, the conveying member 411 can be a movable component such as a conveyor vehicle. The technician pushes the conveyor vehicle to a position aligned with the lower opening 3114 of the slag box 311, and then uses multiple baffles 412 to enclose the area between the lower opening 3114 and the conveyor vehicle opening, and rotates the bottom plate 3112 to open the lower opening 3114, and the waste slag in the slag box 311 is discharged onto the conveyor vehicle. After that, the technician can push the conveyor vehicle away, thereby realizing the external discharge of the waste slag in the slag box 311.
[0082] Of course, the conveying member 411 can also be a rotatable conveyor belt, and the two baffles 412 are respectively located on both sides of the conveyor belt in the width direction; the conveyor belt is arranged in alignment with the lower opening 3114, and when the bottom plate 3112 opens the lower opening 3114, the waste slag in the slag box 311 falls onto the conveyor belt through the lower opening 3114, and the area between the lower opening 3114 and the conveyor belt is enclosed by the baffle 412. The rotation of the conveyor belt can transport the waste slag thereon to the outside of the equipment, thereby realizing the external discharge of the waste slag, avoiding the waste slag from affecting the operation of the equipment, and ensuring efficiency and yield.
[0083] See also Figure 1 and Figure 2 The transfer mechanism 5 includes a transfer platform 51 and a movable transfer end 52. The transfer end 52 passes through the first positioning module 21, the second positioning module 22 and the transfer platform 51 within the moving stroke; the cleaning mechanism 6 is correspondingly arranged above the transfer platform 51, and the cleaning mechanism 6 has a movable working end. The transfer end 52 of the transfer mechanism 5 transfers the material after the first positioning module 21 is split to the transfer platform 51, and the empty transfer platform 51 or the transfer platform 51 for transporting materials is cleaned by the working end of the cleaning mechanism 6 to avoid damage to the material caused by foreign matter remaining on the transfer platform 51. The cleaned material is transferred to the second positioning module 22 through the transfer end 52 for subsequent work.
[0084] Among them, the transfer end 52 can be any component that can achieve the above-mentioned effect, such as a manipulator, a movable clamp, etc. The transfer end 52 in the present application adopts a transfer manipulator.
[0085] Of course, the transfer mechanism 5 also includes a transfer moving module 53, and the transfer treadmill 51 is arranged at the moving end of the transfer moving module 53, and the moving end moves along the first direction of the frame 7; after the transfer end 52 transfers the material on the first positioning module 21 to the transfer treadmill 51, the transfer treadmill 51 moves under the drive of the mobile end of the transfer moving module 53, thereby reducing the relative distance between the transfer treadmill 51 and the second positioning module 22, realizing the rapid transportation of materials and improving work efficiency.
[0086] Combination Fig.12 In some embodiments, the working end of the cleaning mechanism 6 has a cleaning structure 63 and / or a blowing structure 64; the transfer platform 51 is cleaned by the cleaning structure 63, and the blowing structure 64 blows air to the transfer platform 51, so as to ensure the cleaning effect of the cleaning mechanism 6 on the transfer platform 51. In the present application, the working end of the cleaning mechanism 6 has a cleaning structure 63 and a blowing structure 64, wherein the cleaning structure 63 includes a brush and a wiping cloth, etc., and the blowing structure 64 includes a nozzle and an air blower, etc.
[0087] Specifically, the cleaning mechanism 6 includes a cleaning frame 61 and a cleaning drive structure 62. The working end of the cleaning mechanism 6 is arranged on the cleaning frame 61. The cleaning frame 61 is arranged at the lifting end of the cleaning drive structure 62. The cleaning drive structure 62 drives the lifting of the cleaning frame 61, and then can adjust the distance between the working end and the transfer treadmill 51, so as to ensure the cleaning effect. Optionally, the cleaning drive structure 62 can be any component in the prior art that can drive the cleaning frame 61 to move, such as a cylinder, an electric push rod, or a structure combining a motor and a screw rod.
[0088] See also Figures 1 to 12 In the laser splitting device provided in the embodiment of the present application, the material is first placed on the first positioning module 21, and is split by the first splitting module 11. The waste slag generated during the splitting process falls into the first slag collecting module 31. When a certain amount of waste slag is collected in the first slag collecting module 31, it is cleaned by the first slag cleaning module 41. After the initial splitting, the material is transferred to the transfer platform 51 through the transfer end 52 of the transfer mechanism 5, and the cleaning mechanism 6 cleans the transfer platform 51. Then, the transfer end 52 of the transfer mechanism 5 transfers the material on the transfer platform 51 to the second positioning module 22, and the material is split for the second time by the second splitting module 12.
[0089] Reference Figures 1 to 13 The embodiment of the present disclosure also provides a production line, which includes a loading device 9, a unloading device and the laser splitting device as described in the above embodiment, wherein the loading device 9 and the unloading device are both provided with a movable working end, and the working end acts on the positioning mechanism 2 during the movement. Among them, the working end of the loading device 9 is used to transport the material on the external assembly line to the positioning mechanism 2 of the laser splitting device, and the working end of the unloading device is used to transport the material after the splitting on the positioning mechanism 2 to the next process. Of course, the loading device 9 and the unloading device can also be integrated on the laser splitting device.
[0090] See also Fig.13 The feeding device 9 provided in the embodiment of the present application includes a feeding moving module 91, a feeding lifting module 92 arranged at the movable end of the feeding moving module 91, and a clamping module 93 arranged at the lifting end of the feeding lifting module 92. Among them, the clamping module 93 is used to clamp materials, and the clamping module 93 includes but is not limited to structures such as a manipulator, a suction cup, and a clamping claw. The movable end of the feeding moving module 91 reciprocates between the external assembly line and the laser splitting device, and it can adopt a structural form such as a cylinder or a motor and a screw rod.
[0091] Optionally, the feeding device 9 may further include a posture adjustment module 94, which is used to adjust the placement posture of the material. When the posture of the material on the external assembly line is different from the posture of the material on the positioning frame 211, adjustments can be made to ensure that the material on the external assembly line can be stably clamped, and after transportation, the material can be stably placed on the positioning frame 211. In the actual production and preparation process, the posture adjustment module 94 can be adaptively selected according to the application scenarios of different assembly lines. For example, the posture adjustment module 94 may include a rotating cylinder, and the rotating end of the rotating cylinder is connected to the clamping module 93 to drive the clamping module 93 to rotate, thereby driving the rotation of the material, so that the posture of the material matches the structure of the positioning frame 211.
[0092] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.
[0093] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).
[0094] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.
[0095] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0096] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A laser splitting device, characterized in that: include: A splitting mechanism (1) comprises a first splitting module (11) and a second splitting module (12) which are separately arranged; A positioning mechanism (2), comprising a first positioning module (21) and a second positioning module (22), wherein the first positioning module (21) and the second positioning module (22) are distributed in working areas of the first lobe module (11) and the second lobe module (12); The transfer mechanism (5) comprises a transfer treadmill (51) and a movable transfer end (52), wherein the transfer end (52) passes through the first positioning module (21), the second positioning module (22) and the transfer treadmill (51) within a moving stroke; A slag collecting mechanism (3) comprising a first slag collecting module (31) and a second slag collecting module, wherein the first slag collecting module (31) is correspondingly arranged below the first positioning module (21), and the second slag collecting module is correspondingly arranged below the second positioning module (22); And a cleaning mechanism (6) is correspondingly arranged above the transfer treadmill (51), and the cleaning mechanism (6) has a movable working end.
2. The laser splitting device according to claim 1, characterized in that: The invention also comprises a slag cleaning mechanism (4), wherein the slag cleaning mechanism (4) comprises a first slag cleaning module (41) and a second slag cleaning module (42), wherein the first slag cleaning module (41) is correspondingly arranged below the first slag collecting module (31), and the second slag cleaning module (42) is correspondingly arranged below the second slag collecting module.
3. The laser splitting device according to claim 1, characterized in that: It also includes a frame (7) and a driving mechanism (8), wherein the first split module (11) and the second split module (12) are distributed on both sides of the frame (7) in a first direction; The driving mechanism (8) comprises a first driving module (81) and a second driving module, wherein the movable end of the first driving module (81) moves along the second direction of the frame (7) and is connected to the first positioning module (21), and the movable end of the second driving module moves along the second direction of the frame (7) and is connected to the second positioning module (22), and the first direction is perpendicular to the second direction.
4. The laser splitting device according to claim 3, characterized in that: The transfer mechanism (5) further comprises a transfer moving module (53), the transfer treadmill (51) is arranged at a moving end of the transfer moving module (53), and the moving end moves along a first direction of the frame (7).
5. The laser splitting device according to claim 1, characterized in that: The positioning mechanism (2) comprises a positioning portion (2112) and a hollow portion (2111), the positioning portion (2112) being aligned with a material retention position, and the hollow portion (2111) being aligned with a material splitting position.
6. The laser splitting device according to claim 5, characterized in that: There are a plurality of positioning portions (2112), and connecting members (2114) are provided between adjacent positioning portions (2112).
7. The laser splitting device according to claim 1, characterized in that: The working end of the cleaning mechanism (6) has a cleaning structure (63) and / or an air blowing structure (64).
8. The laser splitting device according to claim 2, characterized in that: The slag cleaning mechanism (4) has a movable transport end.
9. The laser splitting device according to any one of claims 1 to 8, characterized in that: The splitting mechanism (1) has a movable detection end (115).
10. A production line, characterized in that: It comprises a loading device (9), a unloading device and a laser splitting device as described in any one of claims 1 to 9, wherein the loading device (9) and the unloading device are both provided with a movable working end, and the working end acts on the positioning mechanism (2) during the movement.