Debugging rod for preventing missed machining of straight flute

By designing a debugging rod with anti-stand groove leakage, and using the coordination of the detection insert and debugging rod body, the automatic detection of the piston pin hole is achieved, solving the problem of the inability to automatically detect leakage processing in the prior art, and reducing the risk of outflow of bad products.

CN222680381UActive Publication Date: 2025-03-28安庆雅德帝伯活塞有限公司
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Patent Information

Application Number
CN202420918230.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the prior art, the piston pin hole cannot be automatically detected after processing, which increases the pressure of subsequent process inspection, resulting in the risk of poor products being discharged.

Method used

A debugging rod for anti-stand groove leakage is designed, including a housing, a conveying device, a piston piece, a pin hole, a debugging rod body, a detection insert and a detection unit. By debugging the rod body into the pin hole of the piston piece, the detection insert can detect the insertion and pass information to the computer to achieve automatic detection.

Benefits of technology

Through automated inspection, missed processing can be detected in a timely manner, reducing the risk of outflow of bad products, and reducing the pressure of post-process inspection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222680381U_ABST
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Abstract

The utility model discloses a debugging rod for preventing machining leakage of a straight groove, and relates to the technical field of piston pin hole machining. A conveying device is arranged in the shell; a piston piece is arranged on the conveying device; a pin hole is formed in the piston piece; a debugging rod body is arranged in the shell; the piston piece is conveyed into the shell through the conveying device, if the piston piece is not machined, the debugging rod cannot be normally inserted into the piston piece, the detection insert cannot enter a pin hole, the detection insert can transmit information to a computer, a worker carries out processing in time, and if the piston piece is machined normally, the debugging rod is inserted into the piston piece, so that the debugging rod cannot enter the pin hole, and the detection insert cannot enter the pin hole. The detection insert can be inserted into the pin hole, the detection insert transmits information to a computer, the debugging rod body is separated from the piston part firstly, then the piston part is conveyed through the conveying device, the piston part can be conveniently detected through the debugging rod body and the detection insert, and the situation of missing machining is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of piston pin hole processing, in particular to a straight groove leakage prevention processing debugging rod. Background Art

[0002] Piston pin hole processing refers to processing a hole on the piston for installing the pin shaft. After processing, the piston pin hole needs to be inspected by a debugging rod to see if there is any missing processing.

[0003] The processing of piston pin holes first requires determining the position, diameter, depth and other parameters of the pin holes according to the design requirements, and then preparing the processing equipment and tools needed to drill the pin holes, accurately measure the position of the pin holes, and mark the center point of the hole to drill the pin holes.

[0004] In the prior art, the workpiece needs to be inspected by a debugging rod after the piston pin hole, but the equipment cannot detect the straight groove leakage processing piston, which increases the pressure of post-process inspection and there is a risk of defective products flowing out. Here we provide a debugging rod to prevent straight groove leakage processing. Utility Model Content

[0005] The utility model aims to provide a straight groove leakage prevention processing debugging rod to solve the technical problem that in the prior art, the processed workpiece needs to be inspected by the debugging rod after the piston pin hole, but the equipment cannot detect the straight groove leakage processing piston, which increases the pressure of the post-process inspection and there is a risk of defective products flowing out.

[0006] The technical problem to be solved by the utility model can be achieved through the following technical solutions:

[0007] A straight groove leakage prevention machining debugging rod comprises a shell; a conveying device is arranged inside the shell; a piston is arranged on the conveying device; a pin hole is opened inside the piston; a debugging rod body is arranged inside the shell; a detection insert is fixed inside the debugging rod body; the detection insert corresponds to the pin hole; and a detection unit is arranged inside the shell.

[0008] As a further solution of the utility model: the detection unit includes a cylinder; a piston is provided at the top of the cylinder; a No. 1 electric push rod is fixedly connected to the inner side wall of the shell; and a debugging rod is fixedly connected to the side end of the No. 1 electric push rod.

[0009] As a further solution of the utility model: a lubrication bottle is fixedly connected to the inner side wall of the top end of the shell; a No. 2 electric push rod is fixedly connected to the inner side wall of the shell, and a lubrication bottle is provided on the side end of the No. 2 electric push rod.

[0010] As a further solution of the utility model: a collecting block is fixedly connected to the interior of the shell, a debugging rod is provided on the top of the collecting block; a storage slot is provided inside the collecting block.

[0011] As a further solution of the utility model: a motor is fixedly connected to the top of the cylinder; the top of the motor is fixedly connected to a rotating disk, and a piston is placed on the rotating disk.

[0012] As a further solution of the utility model: a rubber pad is fixedly connected to the top of the rotating disk, and the top of the rubber pad is in contact with the piston member.

[0013] The beneficial effects of the utility model are as follows: the piston part is conveyed to the interior of the shell body by the conveying device, and the debugging rod body is inserted into the pin hole inside the piston part. At this time, the detection insert can detect whether the debugging rod body is inserted into the pin hole. If the piston part is missed, the debugging rod body cannot be normally inserted into the piston part, and the detection insert cannot enter the pin hole. The detection insert will transmit information to the computer, and the staff will handle it in time. If the piston part is normally processed, the debugging rod body is inserted into the interior of the piston part, and the detection insert will be inserted into the pin hole. The detection insert transmits information to the computer, and the debugging rod body is first separated from the piston part, and then the piston part is conveyed by the conveying device. The debugging rod body and the detection insert are used to facilitate the detection of the piston part, thereby reducing the situation of missed processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal structure of the housing in the utility model;

[0017] Figure 3 It is a three-dimensional diagram of the debugging rod structure in the utility model;

[0018] Figure 4 This utility model Figure 2 Enlarged view of point A in the middle;

[0019] In the figure: 1. Shell; 2. Conveying device; 3. Piston; 4. Pin hole; 5. Debugging rod; 6. No. 1 electric push rod; 7. Detection insert; 8. Collecting block; 9. Storage tank; 10. Lubrication bottle; 11. No. 2 electric push rod; 12. Cylinder; 13. Motor; 14. Rotating disk. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figure 1-Figure 4 As shown, a straight groove leakage prevention processing debugging rod comprises a shell 1; a conveying device 2 is arranged inside the shell 1; a piston member 3 is arranged on the conveying device 2; a pin hole 4 is opened inside the piston member 3; a debugging rod body 5 is arranged inside the shell 1; a detection insert 7 is fixedly connected to the inside of the debugging rod body 5; the detection insert 7 corresponds to the pin hole 4; a detection unit is arranged inside the shell 1.

[0022] The piston component 3 is placed on the conveying device 2 and conveyed to the interior of the shell 1 by the conveying device 2. The piston component 3 needs to be inspected. The debugging rod 5 is inserted into the pin hole 4 inside the piston component 3. At this time, the detection insert 7 can detect whether the debugging rod 5 is inserted into the pin hole 4. If the piston component 3 is missed, the debugging rod 5 cannot be inserted into the piston component 3 normally, and the detection insert 7 cannot enter the pin hole 4. The detection insert 7 will transmit information to the computer, and the staff will handle it in time. If the piston component 3 is processed normally, the debugging rod 5 is inserted into the interior of the piston component 3, and the detection insert 7 will be inserted into the pin hole 4. The detection insert 7 transmits information to the computer, and the debugging rod 5 is first separated from the piston component 3, and then the piston component 3 is conveyed by the conveying device 2. The debugging rod 5 and the detection insert 7 are convenient for detecting the piston component 3 to reduce the situation of missed processing.

[0023] The detection unit comprises a cylinder 12 ; a piston 3 is provided at the top of the cylinder 12 ; a No. 1 electric push rod 6 is fixedly connected to the inner side wall of the housing 1 ; a debugging rod 5 is fixedly connected to the side end of the No. 1 electric push rod 6 .

[0024] When the piston member 3 is moved to the interior of the housing 1 through the conveying device 2, the cylinder 12 lifts the piston member 3. At this time, the debugging rod 5 is conveyed and inserted into the interior of the piston member 3 through the No. 1 electric push rod 6, and the pin hole 4 is inspected by the detection insert 7. The detection process is fully automated and does not require manual processing.

[0025] A lubrication bottle 10 is fixedly connected to the inner side wall of the top end of the shell 1 ; a second electric push rod 11 is fixedly connected to the inner side wall of the shell 1 , and a lubrication bottle 10 is provided at the side end of the second electric push rod 11 .

[0026] The interior of the lubrication bottle 10 is filled with lubricating oil, and the detection insert 7 needs to be inserted into the pin hole 4 for detection. Before the detection, the lubrication bottle 10 is squeezed by the No. 2 electric push rod 11, and the internal lubricating oil will be squeezed onto the detection insert 7. The lubricating oil can reduce the friction of the detection insert 7 and enter the pin hole 4, thereby reducing the wear of the inner wall of the pin hole 4 on the detection insert 7.

[0027] A collecting block 8 is fixedly connected to the interior of the housing 1 , and a debugging rod 5 is provided at the top of the collecting block 8 ; a storage slot 9 is provided inside the collecting block 8 .

[0028] The collecting block 8 is located below the debugging rod 5. The lubricating oil inside the lubricating bottle 10 can reduce the wear of the detection insert 7. The excess lubricating oil on the debugging rod 5 will fall downward. The collecting block 8 can collect the excess lubricating oil on the debugging rod 5. The lubricating oil inside the collecting block 8 will flow into the storage tank 9, which is convenient for subsequent unified processing.

[0029] A motor 13 is fixedly connected to the top of the cylinder 12; a rotating disk 14 is fixedly connected to the top of the motor 13, and a piston 3 is placed on the rotating disk 14.

[0030] The cylinder 12 can lift the motor 13, and the motor 13 can make the rotating disk 14 rotate. The rotation of the rotating disk 14 can then rotate the piston member 3. The rotation of the piston member 3 can align the pin hole 4 with the debugging rod body 5, making it convenient to insert the debugging rod body 5 into the pin hole 4, thereby preventing the piston member 3 from rotating on the conveying device 2, causing the detection insert 7 to be unable to be normally inserted into the pin hole 4 for detection.

[0031] A rubber pad is fixedly connected to the top of the rotating disk 14 , and the top of the rubber pad is in contact with the piston member 3 .

[0032] When the cylinder 12 causes the rotating disk 14 to slide upward and lift the piston 3, the rubber pad on the top of the rotating disk 14 will contact the piston 3. The rubber pad can reduce the slippage of the piston 3 and prevent the piston 3 from slipping during the rotation of the rotating disk 14.

[0033] The working principle of the utility model is as follows: the piston member 3 is placed on the conveying device 2 and conveyed to the inside of the housing 1 by the conveying device 2. The piston member 3 needs to be tested. The debugging rod 5 is inserted into the pin hole 4 inside the piston member 3. At this time, the detection insert 7 can detect whether the debugging rod 5 is inserted into the pin hole 4. If the piston member 3 is not processed, the debugging rod 5 cannot be normally inserted into the piston member 3, and the detection insert 7 cannot enter the pin hole 4. The detection insert 7 will transmit information to the computer, and the staff will process it in time. If the piston member 3 is processed normally, the debugging rod 5 is inserted into the pin hole 4. The piston member 3 is inserted into the interior of the piston member 3, and the detection insert 7 is inserted into the pin hole 4. The detection insert 7 transmits information to the computer. The debugging rod 5 is first separated from the piston member 3, and then the piston member 3 is transported by the conveying device 2. The piston member 3 is conveniently inspected by the debugging rod 5 and the detection insert 7 to reduce the situation of missed processing; the interior of the lubrication bottle 10 is filled with lubricating oil, and the detection insert 7 needs to be inserted into the interior of the pin hole 4 for inspection. Before the inspection, the detection insert 7 squeezes the lubrication bottle 10 through the No. 2 electric push rod 11, and the internal lubricating oil will be squeezed onto the detection insert 7, and the lubricating oil can The detection insert 7 is allowed to enter the pin hole 4 with reduced friction, and the wear of the inner wall of the pin hole 4 on the detection insert 7 is reduced; the collecting block 8 is located below the position of the debugging rod 5, and the lubricating oil inside the lubricating bottle 10 can reduce the wear of the detection insert 7, and the excess lubricating oil on the debugging rod 5 will fall downward, and the collecting block 8 can collect the excess lubricating oil on the debugging rod 5, and the lubricating oil inside the collecting block 8 will flow to the inside of the storage tank 9, which is convenient for subsequent unified processing; when the piston member 3 moves to the inside of the housing 1 through the conveying device 2, the cylinder 12 lifts the piston member 3, and at this time, a The electric push rod 6 transports the debugging rod body 5 and inserts it into the interior of the piston member 3, and detects the pin hole 4 through the detection insert 7. The detection process is fully automated and does not require manual processing; the cylinder 12 can lift the motor 13, and the motor 13 can make the rotating disk 14 rotate. The rotation of the rotating disk 14 then rotates the piston member 3. The rotation of the piston member 3 can align the pin hole 4 with the debugging rod body 5, which is convenient for the debugging rod body 5 to be inserted into the pin hole 4, and avoids the piston member 3 from rotating on the conveying device 2, which causes the detection insert 7 to be unable to be normally inserted into the pin hole 4 for detection.

[0034] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A straight groove leakage prevention processing debugging rod, characterized in that: The invention comprises a shell (1); a conveying device (2) is arranged inside the shell (1); a piston member (3) is arranged on the conveying device (2); a pin hole (4) is opened inside the piston member (3); a debugging rod (5) is arranged inside the shell (1); a detection insert (7) is fixedly connected to the inside of the debugging rod (5); the detection insert (7) corresponds to the pin hole (4); and a detection unit is arranged inside the shell (1).

2. The straight groove leakage prevention processing and debugging rod according to claim 1, characterized in that: The detection unit comprises a cylinder (12); a piston member (3) is provided at the top end of the cylinder (12); a first electric push rod (6) is fixedly connected to the inner side wall of the housing (1); and a debugging rod (5) is fixedly connected to the side end of the first electric push rod (6).

3. The straight groove leakage prevention processing and debugging rod according to claim 1, characterized in that: A lubrication bottle (10) is fixedly connected to the inner side wall of the top end of the housing (1); a second electric push rod (11) is fixedly connected to the inner side wall of the housing (1), and a lubrication bottle (10) is provided at the side end of the second electric push rod (11).

4. The straight groove leakage prevention processing and debugging rod according to claim 1, characterized in that: A collecting block (8) is fixedly connected to the inside of the housing (1), and a debugging rod (5) is provided at the top of the collecting block (8); a storage slot (9) is provided inside the collecting block (8).

5. The straight groove leakage prevention processing and debugging rod according to claim 2, characterized in that: The top end of the cylinder (12) is fixedly connected to a motor (13); the top end of the motor (13) is fixedly connected to a rotating disk (14), and a piston member (3) is placed on the rotating disk (14).

6. The straight groove leakage prevention processing and debugging rod according to claim 5, characterized in that: A rubber pad is fixedly connected to the top of the rotating disk (14), and the top of the rubber pad is in contact with the piston member (3).