Deburring device for gear
By designing a gear deburring device including fixing components, slide chutes, grinding blocks and electromagnets, the problems of uneven deburring and uneven deburring in the cogging area in the prior art are solved, and more efficient deburring effect and better environmental protection are achieved.
Patent Information
- Application Number
- CN202421395312.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing gear deburring device uses uneven deburring devices in the deburring and uneven deburring of the cogging areas, resulting in reduced efficiency.
A gear deburring device is designed, including fixing components, support frames, slide chutes, electric slides, grinding discs, grinding blocks and feeding boxes. The gear is polished and removed by tilting left and right through the concave arc surface of the slide groove, and the gear is polished and polished through the spring extension. Meanwhile, electromagnets and vacuum cleaners are used for adsorption and filtration of dust and metal powders.
Improve the uniformity and efficiency of deburring, ensure uniform polishing of both sides of the gear and the cogging area, reduce the residue of impurities and metal powder, and improve environmental protection.
Smart Images
Figure CN222680443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear production, in particular to a deburring device for gears. Background Art
[0002] Gears are mechanical components with teeth on the wheel rim that can continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. At the end of the 19th century, the principle of gear cutting and the special machine tools and tools that use this principle to cut gears appeared one after another. With the development of production, the smoothness of gear operation has been paid attention to. In the process of gear production, deburring devices are used to remove burrs on the outer surface of gears.
[0003] Most of the existing deburring devices have grinding and polishing discs that move horizontally to the left and right to grind and polish the gears to remove burrs, which makes it easy for both sides of the gears to not be polished properly, affecting the uniformity of deburring. At the same time, the grinding discs are all set on a flat surface, which makes it easy for the tooth groove area of the gears to not be polished, resulting in reduced deburring efficiency.
[0004] Therefore, the present application provides a gear deburring device to meet the demand. Utility Model Content
[0005] The utility model aims to solve the problems existing in the above-mentioned background technology and proposes a deburring device for gears.
[0006] The technical problem to be solved by the utility model is to provide a gear deburring device to solve the problems of uneven deburring of the existing gear deburring device and uneven deburring of the tooth groove area of the gear.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0008] A deburring device for gears, comprising: a deburring device as a whole, wherein both left and right sides of the inner wall of the deburring device as a whole are fixedly connected to fixing components, a support frame is fixedly connected to the top of the inner wall of the deburring device as a whole, a slide groove is provided at the bottom end of the support frame, and a material receiving box is fixedly connected to the bottom end of the inner wall of the deburring device as a whole, and the material receiving box is located below the middle of the fixing component.
[0009] Preferably, an electric slider is slidably connected inside the slide groove, a motor is fixedly connected to the bottom end of the electric slider, a grinding disc is fixedly connected to the rotating output end of the motor, and the cross-section of the slide groove is a concave arc surface.
[0010] Preferably, a grinding block is embedded in the bottom end of the grinding disc, and a spring is fixedly connected between the grinding block and the grinding disc.
[0011] Preferably, the grinding blocks are arranged in a transverse staggered manner and embedded in the bottom end of the grinding disc.
[0012] Preferably, a filter plate is fixedly connected to the middle of the inner wall of the material receiving box, an electromagnet is fixedly connected to the top of the filter plate, and a vacuum cleaner is fixedly connected to the bottom of the material receiving box.
[0013] Preferably, activated carbon plates arranged at equal distances in the transverse direction are fixedly connected to the bottom end of the inner wall of the material receiving box, and the cross-section of the activated carbon plates is wavy.
[0014] Compared with the prior art, the utility model has at least the following beneficial effects:
[0015] In the above scheme, by setting a grinding block, the electric slider can move left and right along the slide groove, and the concave arc surface of the slide groove can drive the grinding block to tilt and swing left and right to grind and deburr the gear fixed to the fixed component, and the grinding block can extend outward through the elastic force of the spring to grind and polish the tooth area of the gear to deburr, thereby improving the deburring efficiency.
[0016] In the above scheme, by setting up an electromagnet, dust will be generated during the grinding and deburring process, and starting the vacuum cleaner can generate adsorption force on the inside of the receiving box, so that the dust and impurities generated by the grinding inside the deburring device as a whole are adsorbed into the receiving box, and the filter plate can filter the dust and impurities. At the same time, the electromagnet can adsorb the metal powder generated by grinding, so that the impurities are separated from the metal powder, which is convenient for the user to distinguish and process the metal powder later. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the grinding disc in the utility model;
[0020] Figure 3 For the utility model Figure 1 A is an enlarged structural diagram of FIG.
[0021] [reference numerals]
[0022] The deburring device as a whole 1, a fixing component 101, a support frame 2, a slide 201, an electric slider 202, a motor 203, a grinding disc 204, a grinding block 205, a spring 206, a material receiving box 3, a vacuum cleaner 301, a filter plate 302, an electromagnet 303, and an activated carbon plate 304. DETAILED DESCRIPTION
[0023] like Figure 1 , Figure 2 and Figure 3 A deburring device for a gear is shown, and an embodiment of the utility model provides, comprising: a deburring device as a whole 1, the inner wall of the deburring device as a whole 1 is fixedly connected to the left and right sides thereof with a fixing assembly 101, the inner wall top of the deburring device as a whole 1 is fixedly connected to a support frame 2, the bottom end of the support frame 2 is provided with a slide groove 201, the inner wall bottom end of the deburring device as a whole 1 is fixedly connected to a material receiving box 3, and the material receiving box 3 is located below the middle of the fixing assembly 101;
[0024] The material receiving box 3 can collect and store impurities and dust generated by grinding burrs, so that the user can uniformly process the impurities after grinding and deburring.
[0025] In this embodiment, Figure 2-Figure 3 As shown;
[0026] The inner part of the slide groove 201 is slidably connected with an electric slider 202, the bottom end of the electric slider 202 is fixedly connected with a motor 203, the rotating output end of the motor 203 is fixedly connected with a grinding disc 204, and the cross section of the slide groove 201 is an inwardly concave arc surface;
[0027] When the electric slider 202 is started to move left and right along the slide groove 201 to grind the gear fixed by the fixed component 101, the arc-shaped slide groove 201 can drive the grinding disc 204 to swing during the sliding process of the electric slider 202 to grind and remove burrs on both sides of the gear, thereby improving the uniformity of deburring;
[0028] A grinding block 205 is embedded in the bottom end of the grinding disc 204, and a spring 206 is fixedly connected between the grinding block 205 and the grinding disc 204;
[0029] The grinding block 205 can always extend toward the groove area of the gear through the elastic force of the spring 206, so as to grind and remove burrs from the tooth area of the gear, thereby increasing the grinding uniformity;
[0030] The grinding blocks 205 are arranged in a transverse staggered manner and embedded in the bottom end of the grinding disc 204;
[0031] The staggered grinding blocks 205 can form multi-angle grinding on the tooth groove area of the gear, thereby effectively grinding the tooth groove area of the gear;
[0032] A filter plate 302 is fixedly connected to the middle of the inner wall of the material receiving box 3, an electromagnet 303 is fixedly connected to the top of the filter plate 302, and a dust collector 301 is fixedly connected to the bottom of the material receiving box 3;
[0033] When the dust generated during the grinding of gear burrs can be adsorbed into the receiving box 3 by starting the vacuum cleaner 301, the dust is adsorbed into the receiving box 3, and the electromagnet 303 is turned on to adsorb the metal powder in the dust, and the impurities are filtered through the filter plate 302, so that the dust and the metal powder are separated and collected, which is convenient for the user to handle uniformly later;
[0034] The bottom end of the inner wall of the receiving box 3 is fixedly connected with activated carbon plates 304 arranged in a horizontally equidistant manner, and the cross section of the activated carbon plates 304 is wavy;
[0035] When the dust and impurities generated by grinding enter the receiving box 3, they will be filtered by the filter plate 302 and then enter the bottom of the filter plate 302. The activated carbon plate 304 under the filter plate 302 can absorb the odor in the air, and the wavy activated carbon plate 304 can increase the contact surface with the air, thereby improving the absorption of odor generated by grinding friction and improving environmental protection.
Claims
1. A gear deburring device, characterized in that: include: A deburring device as a whole (1), wherein the inner wall of the deburring device as a whole (1) is fixedly connected to a fixing assembly (101) on both left and right sides, the inner wall top of the deburring device as a whole (1) is fixedly connected to a support frame (2), the bottom end of the support frame (2) is provided with a slide groove (201), the bottom end of the inner wall of the deburring device as a whole (1) is fixedly connected to a material receiving box (3), and the material receiving box (3) is located below the middle of the fixing assembly (101).
2. The gear deburring device according to claim 1, characterized in that: The slide groove (201) is slidably connected to an electric slider (202), the bottom end of the electric slider (202) is fixedly connected to a motor (203), the rotation output end of the motor (203) is fixedly connected to a grinding disc (204), and the cross section of the slide groove (201) is an inwardly concave arc surface.
3. The gear deburring device according to claim 2, characterized in that: A grinding block (205) is embedded in the bottom end of the grinding disc (204), and a spring (206) is fixedly connected between the grinding block (205) and the grinding disc (204).
4. The gear deburring device according to claim 3, characterized in that: The grinding blocks (205) are arranged in a transverse staggered manner and embedded in the bottom end of the grinding disc (204).
5. The gear deburring device according to claim 1, characterized in that: A filter plate (302) is fixedly connected to the middle of the inner wall of the material receiving box (3), an electromagnet (303) is fixedly connected to the top of the filter plate (302), and a dust collector (301) is fixedly connected to the bottom of the material receiving box (3).
6. The gear deburring device according to claim 1, characterized in that: The bottom end of the inner wall of the material receiving box (3) is fixedly connected with activated carbon plates (304) arranged at equal distances in the transverse direction, and the cross section of the activated carbon plates (304) is wavy.