Deburring device for pipeline production of glass fiber reinforced plastic mortar pipe

By designing a fiberglass sandwich pipe deburring device including a servo motor, gear ring and compression mechanism, the problem of cumbersome adjustment of existing devices and the need for manual garbage cleaning is solved, and rapid deburring and automatic garbage cleaning is achieved, which improves production efficiency and reduces costs.

CN222680461UActive Publication Date: 2025-03-28新疆科鼎环保科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420722399.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-03-28
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing fiberglass sandwich pipe production deburring devices are cumbersome when adjusting pipes of different widths, and require manual cleaning of garbage, which increases labor and cost.

Method used

A deburring device including a support table, a connecting table, a fixed table, a stepper motor, a servo motor, a gear ring and a compression mechanism is designed. The duct is automatically adjusted by using the servo motor and a gear ring, the compression mechanism cleans the burrs, and the garbage is automatically cleaned through the fan and the filter mechanism.

Benefits of technology

The rapid deburring of pipes of different widths is achieved, which reduces the labor volume of workers, and reduces labor costs and improves production efficiency by automatically cleaning up garbage.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222680461U_ABST
    Figure CN222680461U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of deburring, and discloses a deburring device for glass fiber reinforced plastic mortar pipeline production, which comprises a supporting table and a connecting table sliding on one side of the supporting table, and further comprises a fixed table fixed on one side of the supporting table, a stepping motor is fixed in an inner cavity of the fixed table, and a threaded rod is fixed on an output shaft of the stepping motor; through the cooperation of the servo motor, the spur gear, the gear ring and the compression mechanism, the inner walls of different pipelines can be deburred, workers can conveniently adjust the pipelines with different widths, the labor amount of the workers is reduced, meanwhile, through the cooperation of the fan and the filtering mechanism, the working efficiency is improved, and the working efficiency is improved. According to the pipeline deburring device, garbage generated when the pipeline deburring device works can be cleaned into the collecting box, the labor amount of workers is reduced, and the problems that an existing deburring device is tedious in adjustment of different pipelines, and the garbage needs to be cleaned manually are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of deburring, in particular to a deburring device used in the production of glass fiber reinforced plastic sand-filled pipes. Background Art

[0002] FRP sand-filled pipe is a new composite material made of resin as the base material, glass fiber and its products as the reinforcing material, and quartz sand as the filling material. It has become the best choice for the chemical industry and pipeline engineering due to its excellent corrosion resistance, hydraulic characteristics and low comprehensive investment. After the FRP sand-filled pipe is manufactured, the inner wall of the pipe needs to be deburred, so the deburring device is used.

[0003] However, most of the FRP sand-filled pipe production deburring devices need to remove burrs from pipes of different widths when they are put into use, and most of the deburring devices are adjusted manually by using screws and nuts to cooperate with each other. The adjustment method is relatively cumbersome, which reduces the deburring rate and increases the workload of the staff;

[0004] At the same time, most deburring devices will generate garbage when in use, and most devices require manual cleaning of the garbage, requiring staff to clean the inside of the pipe, which not only increases labor costs, but also increases the workload of staff. Utility Model Content

[0005] The utility model aims to provide a deburring device for glass fiber reinforced plastic sand-filled pipe production to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: a deburring device for glass fiber reinforced plastic sand-filled pipe production, comprising a support platform and a connecting platform sliding on one side thereof, and also comprising:

[0007] A fixed platform fixed to one side of the support platform, a stepper motor is fixed to the inner cavity of the fixed platform, a threaded rod is fixed to the output shaft of the stepper motor, a sleeve is threadedly connected to the surface of the threaded rod, a servo motor is fixed to the top of the sleeve, and a spur gear is fixed to the output shaft of the servo motor;

[0008] A gear ring meshed with one side of the spur gear, a compression mechanism is installed on the surface of the gear ring, a support plate is fixed to the inner cavity of the connecting platform, a filtering mechanism is installed in the inner cavity of the connecting platform, a fan is fixed to the inner cavity of the connecting platform, and a collection box is slidably connected to the inner cavity of the connecting platform.

[0009] Preferably, the compression mechanism includes a fixed shell fixed to the surface of the gear ring and a compression spring fixed to the bottom of its inner cavity, and also includes a moving rod fixed to the top of the compression spring and a deburring plate fixed to the top of the compression spring.

[0010] Preferably, the filtering mechanism includes a filtering plate fixed to the inner cavity of the connecting platform and an electric slide rail fixed to the inner cavity of the connecting platform, and also includes a scraper fixed to one side of the electric slide rail.

[0011] Preferably, a bearing seat is fixed to one side of the threaded rod, and one side of the bearing seat is slidably connected to the inner cavity of the support plate.

[0012] Preferably, a magnetic block is fixed to the inner cavity of the connecting platform, and the collecting box is made of iron and is used in conjunction with the magnetic block.

[0013] Preferably, the compression spring is located at the center of the fixed shell.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model can remove burrs on the inner walls of different pipes through the cooperation of the servo motor, the spur gear, the gear ring and the compression mechanism, which is convenient for the staff to adjust the device to the pipes of different widths, speeds up the deburring rate, and thus reduces the workload of the staff. At the same time, with the cooperation of the fan and the filtering mechanism, the garbage generated when the device is working can be cleaned into the inside of the collection box, and the staff does not need to clean the inside of the pipe. This not only reduces the labor cost, but also reduces the labor of the staff, and solves the problem that the existing deburring device is cumbersome to adjust to different pipes and requires manual cleaning of the garbage. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of a three-dimensional unfolded structure from another viewing angle in the utility model;

[0018] Figure 3 It is a schematic diagram of a partial three-dimensional cross-sectional structure in the utility model;

[0019] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;

[0020] Figure 5 It is a schematic diagram of a partial three-dimensional cross-sectional structure in the utility model;

[0021] Figure 6 This is a schematic diagram of a partial three-dimensional cross-sectional structure from another viewing angle in the utility model.

[0022] In the figure: 1. support table; 2. connecting table; 3. fixed table; 4. stepper motor; 5. threaded rod; 6. sleeve; 7. servo motor; 8. spur gear; 9. gear ring; 10. compression mechanism; 101. fixed shell; 102. compression spring; 103. moving rod; 104. deburring plate; 11. bearing seat; 12. support plate; 13. filtering mechanism; 131. filtering plate; 132. electric slide rail; 133. scraper; 14. fan; 15. collecting box; 16. magnetic block. DETAILED DESCRIPTION

[0023] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0024] See also Figure 1-6As shown, a deburring device for glass fiber reinforced plastic sand-filled pipe production comprises a support platform 1, one side of the support platform 1 is slidably connected with a connecting platform 2, the support platform 1 and the connecting platform 2 are used in cooperation with each other, and the glass fiber reinforced plastic sand-filled pipe can be installed on the device under the cooperation of the support platform 1 and the connecting platform 2. A fixing platform 3 is fixed on one side of the support platform 1, and the fixing platform 3 can fix and support glass fiber reinforced plastic sand pipes of different widths, effectively preventing the glass fiber reinforced plastic sand pipes from shifting in position during operation, thereby increasing the stability of the device, and a stepper motor 4 is fixed to the inner cavity of the fixing platform 3, and the output shaft of the stepper motor 4 passes through one side of the fixing platform 3 and is rotatably connected to the penetration point, and a threaded rod 5 is fixed to the output shaft of the stepper motor 4, and the threaded rod 5 The surface of the sleeve 6 is threadedly connected with a sleeve 6. With the cooperation of the stepping motor 4, the threaded rod 5 and the sleeve 6, the burrs on the inner wall of the pipe can be removed more comprehensively, thereby increasing the use effect of the device. The threaded rod 5 is a ball screw. When rotating, the sleeve 6 can only move linearly under the influence of the thread, and the sleeve 6 will not rotate in situ. A servo motor 7 is fixed on the top of the sleeve 6. The output shaft of the servo motor 7 is fixed with a spur gear 8. A gear ring 9 is meshed with one side of the spur gear 8. One side of the gear ring 9 is fixedly connected to one side of the sleeve 6 through a bearing, which effectively prevents the gear ring 9 from shifting its position during operation, thereby increasing the stability of the device. A compression mechanism 10 is installed on the surface of the gear ring 9. The number of compression mechanisms 10 The number of the plurality of gears 11 is a ring array with the central axis of the gear ring 9. With the cooperation of the servo motor 7, the spur gear 8 and the gear ring 9, the compression mechanism 10 can clean the burrs on the inner wall of the pipeline, and under the action of the compression mechanism 10, the device can remove burrs from pipelines of different widths, thereby increasing the practical effect of the device. A bearing seat 11 is fixed on one side of the threaded rod 5, and a support plate 12 is fixed to the inner cavity of the connecting platform 2. One side of the bearing seat 11 is slidably connected to the inner cavity of the support plate 12, which effectively prevents the threaded rod 5 from shifting in position during operation, thereby increasing the stability of the device. A filtering mechanism 13 is installed in the inner cavity of the connecting platform 2, and a fan 14 is fixed to the inner cavity of the connecting platform 2. The fan 14 and The filtering mechanism 13 is used in cooperation with each other. With the cooperation of the fan 14 and the filtering mechanism 13, the garbage generated after the burrs in the pipeline are removed from the inside of the pipeline, which increases the use effect of the device. At the same time, there is no need for staff to clean the inside of the pipeline, which not only reduces labor costs but also reduces the workload of staff. The inner cavity of the connecting platform 2 is slidably connected with a collecting box 15, and the collecting box 15 can collect the garbage filtered by the filtering mechanism 13, thereby reducing the workload of staff. The inner cavity of the connecting platform 2 is fixed with a magnetic block 16, and the collecting box 15 is made of iron and is used in cooperation with the magnetic block 16, which effectively prevents the collecting box 15 from being displaced during operation, thereby increasing the stability of the device.

[0025] The compression mechanism 10 includes a fixed shell 101, the bottom of the fixed shell 101 is fixedly connected to the surface of the gear ring 9, a compression spring 102 is fixed to the bottom of the inner cavity of the fixed shell 101, a moving rod 103 is fixed to the top of the compression spring 102, the surface of the moving rod 103 is slidably connected to the inner cavity of the fixed shell 101, a deburring plate 104 is fixed to the top of the moving rod 103, the top of the deburring plate 104 is slidably connected to the inner wall of the glass fiber reinforced plastic sand-filled pipe, and the deburring plate 104 can remove the burrs on the inner wall of the glass fiber reinforced plastic sand-filled pipe. With the cooperation of the spring 102 and the moving rod 103, the deburring plate 104 can remove burrs from the inner walls of pipes of different widths, effectively reducing the limitations of the device in removing burrs, thereby increasing the practical effect of the device, and enabling the deburring plate 104 to always be in close contact with the inner wall of the pipe, further improving the burr removal effect. The compression spring 102 is located in the center of the fixed shell 101, which effectively prevents the compression spring 102 from shifting during operation, thereby increasing the stability of the compression mechanism 10 and thus increasing the stability of the device.

[0026] The filtering mechanism 13 includes a filter plate 131, one side of which is fixedly connected to the inner cavity of the connecting platform 2, and an electric slide rail 132 is fixed to the inner cavity of the connecting platform 2. There are two electric slide rails 132 and they are symmetrically designed with the central axis of the filter plate 131. A scraper 133 is fixed to one side of the electric slide rail 132, and one side of the scraper 133 is slidably connected to the surface of the filter plate 131. Under the action of the fan 14, the garbage inside the pipeline can be filtered through the filter plate 131, thereby increasing the practical effect of the device, and with the cooperation of the scraper 133 and the electric slide rail 132, the garbage on the surface of the filter plate 131 can be cleaned to the inside of the collection box 15, which not only reduces the labor cost, but also reduces the workload of the staff, thereby increasing the practical effect of the device.

[0027] Working principle: First, the staff separates the connecting platform 2 from the supporting platform 1, and then installs the glass fiber reinforced plastic sand-filled pipe and the fixed platform 3 accordingly. At the same time, the deburring plate 104 is squeezed through the inner wall of the pipe, so that the deburring plate 104 compresses the compression spring 102 inside the fixed shell 101 through the moving rod 103, so that the top of the deburring plate 104 fits tightly with the inner wall of the pipe, and then the connecting platform 2 and the supporting platform 1 are closed accordingly. When it is necessary to remove burrs from the inner wall of the pipe, the stepper motor 4 starts to drive the sleeve 6 to move inside the pipe through the threaded rod 5, and at the same time, the servo motor 7 is turned on to drive the gear ring 9 through the spur gear 8. The gear ring 9 rotates, so that the moving rod 103 is driven to rotate through the fixed shell 101, and the moving rod 103 drives the deburring plate 104 to rotate and rub on the inner wall of the pipe. Under the action of the compression mechanism 10, the burrs on the inner wall of the pipe can be removed. When the garbage generated by the deburring is cleaned, the fan 14 is used to make the garbage pass through the filter plate 131 for filtering and screening, and then the electric slide rail 132 drives the scraper 133 to move on the surface of the filter plate 131, so that the garbage on the surface of the filter plate 131 falls into the inside of the collection box 15, and then the staff takes out the collection box 15, cleans the garbage and puts it back in place.

[0028] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A deburring device for glass fiber reinforced plastic sand-filled pipe production, comprising a support platform (1) and a connecting platform (2) sliding on one side thereof, characterized in that: Also includes: A fixed platform (3) is fixed to one side of the support platform (1), a stepper motor (4) is fixed to the inner cavity of the fixed platform (3), a threaded rod (5) is fixed to the output shaft of the stepper motor (4), a sleeve (6) is threadedly connected to the surface of the threaded rod (5), a servo motor (7) is fixed to the top of the sleeve (6), and a spur gear (8) is fixed to the output shaft of the servo motor (7); A gear ring (9) meshed with one side of the spur gear (8), a compression mechanism (10) being installed on the surface of the gear ring (9), a support plate (12) being fixed to the inner cavity of the connecting platform (2), a filtering mechanism (13) being installed in the inner cavity of the connecting platform (2), a fan (14) being fixed to the inner cavity of the connecting platform (2), and a collection box (15) being slidably connected to the inner cavity of the connecting platform (2).

2. The deburring device for glass fiber reinforced plastic sand-filled pipe production according to claim 1 is characterized by: According to claim 1, a deburring device for glass fiber reinforced plastic sand-filled pipe production is characterized in that: the compression mechanism (10) includes a fixed shell (101) fixed to the surface of the gear ring (9) and a compression spring (102) fixed to the bottom of its inner cavity, and also includes a moving rod (103) fixed to the top of the compression spring (102) and a deburring plate (104) fixed to the top thereof.

3. The deburring device for glass fiber reinforced plastic sand-filled pipe production according to claim 1 is characterized by: The filtering mechanism (13) comprises a filtering plate (131) fixed to the inner cavity of the connecting platform (2) and an electric slide rail (132) fixed to the inner cavity of the connecting platform (2), and also comprises a scraper (133) fixed to one side of the electric slide rail (132).

4. The deburring device for glass fiber reinforced plastic sand-filled pipe production according to claim 1 is characterized by: A bearing seat (11) is fixed to one side of the threaded rod (5), and one side of the bearing seat (11) is slidably connected to the inner cavity of the support plate (12).

5. The deburring device for glass fiber reinforced plastic sand-filled pipe production according to claim 1 is characterized by: A magnetic block (16) is fixed to the inner cavity of the connecting platform (2), and the collecting box (15) is made of iron and is used in conjunction with the magnetic block (16).

6. The deburring device for glass fiber reinforced plastic sand-filled pipe production according to claim 1 is characterized by: The compression spring (102) is located at the center of the fixed shell (101).