Dust removal device for ceramic production polishing

By designing a flexible and moving vacuum suction port and vibration filter, the problems of dust removal dead corners and filter clogs during ceramic polishing are solved, and efficient dust removal and environmental protection effects of large-area ceramics are achieved.

CN222680553UActive Publication Date: 2025-03-28ZHONG QING SHI OU HUA TAO CI YOU XIAN ZE REN GONG SI
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420784254.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-28
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing ceramic polishing and dust removal devices have dust removal dead corners when polishing large-area ceramics, making dust difficult to effectively absorb, and the filter screen is difficult to clean and easily blocked, resulting in the dust removal work being unable to continue.

Method used

A dust removal device for polishing of ceramic production is designed, using sliding rods, sliding blocks, threaded rods, rotating blocks, follow-up hoses, vacuum suction ports, first fan and other components to achieve flexible movement of the vacuum suction port, cover the entire polishing area, and drive the vibration of the filter through the vibration spring and the motor to prevent dust accumulation and filter clogging.

Benefits of technology

It realizes dust removal without dead corners of large-area ceramics, effectively suppresses dust rise, reduces the risk of pollution to the environment and operators, and the filter screen is simple to clean, avoiding blockage problems.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222680553U_ABST
    Figure CN222680553U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of polishing dust removal, and discloses a dust removal device for ceramic production polishing, which comprises a shell, a polishing table is fixedly connected to the inner wall of the shell, a slideway is fixedly connected to the bottom of the polishing table, a sliding frame is fixedly connected to the bottom of the slideway, and two groups of sliding rods are slidably connected to the top of the shell. The outer wall of the sliding rod is slidably connected with a sliding block, the inner wall of the sliding block is in threaded connection with a threaded rod, the bottom of the threaded rod is rotatably connected with a rotating block, the bottom of the rotating block is fixedly connected with a dust suction opening, and the inner wall of the sliding frame is fixedly connected with a vibration assembly. According to the large-area ceramic dust removal device, the sliding rod, the sliding block, the threaded rod, the rotating block, the follow-up hose, the dust suction opening and the first fan are arranged, the dust suction opening is manually moved forwards, backwards, leftwards and rightwards to reach the position where dust cannot be removed, large-area ceramic dust removal without dead corners is achieved, raised dust can be effectively restrained, and pollution to the environment cannot be caused.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of polishing and dust removal, in particular to a dust removal device for polishing in ceramic production. Background Art

[0002] Ceramic polishing is an important part of the ceramic product processing, which involves improving the smoothness, glossiness and other qualities of the ceramic surface. During the polishing process, a large amount of dust and particles will be generated. These dusts not only pollute the environment, but also cause harm to human health. The application of ceramic shells not only needs to meet the requirements of the production process, but also needs to comply with relevant environmental protection standards.

[0003] During the polishing process, the existing shell can only absorb dust at a fixed position and cannot change the absorption position as the polishing position changes. When polishing a large area of ​​ceramics, an absorption dead angle will be generated, causing the dust generated during polishing to fly around, causing harm to the health of the operator. On the other hand, in the dust filtration of the existing shell, the filter is usually set inside the pipe and installed by threads, which is not convenient for disassembly and difficult to clean. Excessive dust accumulation will cause the filter to be blocked, resulting in the inability to continue dust removal work. The dust cannot be suppressed and flies away with the air to pollute the environment.

[0004] Therefore, a dust removal device for ceramic production polishing is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a dust removal device for ceramic production polishing, aiming to improve the problem of dust removal dead corners in larger area ceramics in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dust removal device for ceramic production polishing, comprising a shell, the inner wall of the shell is fixedly connected to the polishing table, the bottom of the polishing table is fixedly connected to a slide, the bottom of the slide is fixedly connected to a slide frame, the top of the slide frame is slidably connected to a filter frame, the inner wall of the filter frame is provided with a sliding groove, and the filter frame is elastically connected to the filter through a vibration spring, the top of the shell is slidably connected to two groups of sliding rods, the outer wall of the sliding rod is slidably connected to a sliding block, the inner wall of the sliding block is threadedly connected to a threaded rod, the bottom of the threaded rod is rotatably connected to a rotating block, the bottom of the rotating block is fixedly connected to a dust suction port, the inner wall of the sliding block is slidably connected to a follow-up hose, the bottom of the follow-up hose is provided with a filter groove, the inner wall of the sliding frame is fixedly connected to a vibration assembly, the bottom of the outer wall of the slide is fixedly connected to a limiting assembly, and the bottom of the inner wall of the shell is provided with a dust storage box.

[0007] As a further description of the above technical solution:

[0008] The vibration assembly comprises an angled protection box, the bottom of the inner wall of the angled protection box is fixedly connected to a motor, the output shaft of the motor is fixedly connected to a vibration turntable, and the angled protection box is fixedly connected to the inner wall of the slide frame.

[0009] As a further description of the above technical solution:

[0010] One end of the follow-up hose is fixedly connected to a dust suction port, the other end of the follow-up hose is fixedly connected to a first fan, the first fan is fixedly connected to the top of the back side of the shell, the first fan output port is fixedly connected to a filter hose, and the bottom of the sliding frame is fixedly connected to a second fan.

[0011] As a further description of the above technical solution:

[0012] Two groups of side dust suction ports are fixedly connected to the side surface of the inner wall of the shell, and side suction hoses are fixedly connected to the tops of the side dust suction ports. The ends of the two groups of side suction hoses are fixedly connected to the first fan input port.

[0013] As a further description of the above technical solution:

[0014] The limit assembly includes a limit lock frame, the inner wall of the limit lock frame is elastically connected to the limit lock block through a limit spring, the top of the outer wall of the limit lock block is fixedly connected to the limit switch, the limit lock frame is fixedly connected to the bottom of the outer wall of the slide, one end of the limit spring is fixedly connected to the top of the inner wall of the limit lock frame, the other end of the limit spring is fixedly connected to the outer wall of the limit lock block, the limit lock block is slidably connected to the inner wall of the limit lock frame, and the limit switch is slidably connected to the inner wall of the limit lock frame.

[0015] As a further description of the above technical solution:

[0016] The inner wall of the sliding block is slidably connected with a water pipe, and the bottom of the water pipe is threadedly connected with a spray nozzle.

[0017] As a further description of the above technical solution:

[0018] One end of the vibration spring is fixedly connected to the outer wall of the filter screen, and the other end of the vibration spring is fixedly connected to the outer wall of the filter screen frame. The filter screen frame is slidably connected to the inner wall of the sliding groove.

[0019] As a further description of the above technical solution:

[0020] The filter hose passes through and is fixedly connected to the inner wall of the slideway, and the second fan outlet is connected to the inner wall of the dust storage box through a hose.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by arranging a sliding rod, a sliding block, a threaded rod, a rotating block, a follower hose, a dust suction port, and a first fan, the dust suction port can be manually moved forward, backward, left, and right to reach a position where dust cannot be removed, thereby realizing dust removal of large-area ceramics without dead angles, and can effectively suppress raised dust without causing pollution to the environment.

[0023] 2. In the utility model, by arranging the filter screen, the filter screen frame, the sliding groove, the vibration spring, the motor and the vibration turntable, the motor output shaft drives the vibration turntable to rotate and repeatedly contact and squeeze the filter screen to achieve the vibration effect, and the filter screen is not easily blocked by dust accumulation, and the filter screen is also relatively simple to clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall shell of a dust removal device for ceramic production polishing proposed by the utility model;

[0025] Figure 2 This is a perspective schematic diagram of a rear cutaway view of a shell of a dust removal device for ceramic production polishing proposed by the utility model;

[0026] Figure 3 This is a three-dimensional schematic diagram of the interior of a slideway of a dust removal device for ceramic production polishing proposed by the utility model;

[0027] Figure 4 This is a cross-sectional schematic diagram of a dust suction port of a dust removal device for ceramic production polishing proposed by the utility model;

[0028] Figure 5 The utility model proposes a dust removal device for ceramic production polishing Figure 3 The enlarged three-dimensional schematic diagram of part A in the middle;

[0029] Figure 6 This is a three-dimensional schematic diagram of a vibration component of a dust removal device for ceramic production polishing proposed by the utility model;

[0030] Figure 7 A three-dimensional schematic diagram of a filter frame of a dust removal device for ceramic production polishing proposed by the utility model;

[0031] Figure 8 The utility model is a three-dimensional schematic diagram of a limit assembly of a dust removal device for ceramic production polishing.

[0032] Legend:

[0033] 1. Shell; 2. Polishing table; 3. Slide; 4. Slide frame; 5. Filter; 6. Side suction port; 7. Side suction hose; 8. Sliding rod; 9. Sliding block; 10. Threaded rod; 11. Follow-up hose; 12. Water pipe; 13. Spray nozzle; 14. Rotating block; 15. Dust suction port; 16. Dust storage box; 17. First fan; 18. Second fan; 19. Filter frame; 20. Sliding slot; 21. Vibration spring; 22. Filter slot; 23. Limit lock frame; 24. Filter hose; 25. Angle protection box; 26. Motor; 27. Vibration turntable; 28. Limit spring; 29. ​​Limit switch; 30. Limit lock block. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Reference Figure 1-Figure 3The utility model provides an embodiment: a dust removal device for ceramic production polishing, including a shell 1, a polishing table 2 is fixedly connected to the inner wall of the shell 1, the polishing table 2 is used for polishing ceramics, and its platform is provided with a conical hole to facilitate dust to enter the bottom slide 3, the bottom of the polishing table 2 is fixedly connected to the slide 3, and the bottom of the slide 3 is fixedly connected to a slide frame 4, where the slide frame 4 and the slide 3 are convenient for dust to melt into the second fan 18 at the bottom, and it is not easy to cause dust mixture accumulation, and the top of the slide frame 4 is slidably connected to a filter frame 19, The inner wall of the filter frame 19 is provided with a sliding groove 20, and the filter frame 19 is elastically connected with the filter 5 through a vibration spring 21. The filter 5 is taken out through the external handle of the filter frame 19, which is convenient for cleaning the scale on the filter 5. The top of the shell 1 is slidably connected with two sets of sliding rods 8. Grooves are provided on both sides of the top of the shell 1 for the sliding rods 8 to slide. The sliding rods 8 are used to vertically move the dust suction port 15. The outer wall of the sliding rod 8 is slidably connected with a sliding block 9. The sliding block 9 is used to horizontally move the dust suction port 15. The inner wall of the sliding block 9 is threadedly connected with a screw The threaded rod 10 is rotatably connected to a rotating block 14 at the bottom of the threaded rod 10, and a dust suction port 15 is fixedly connected to the bottom of the rotating block 14. The threaded rod 10 and the sliding block 9 are threaded up or down by manually rotating, and then the dust suction port 15 follows the threaded rod 10 to rise or fall through the rotation connection between the threaded rod 10 and the rotating block 14, so as to achieve adjustment at different heights, so that the dust suction port 15 can absorb dust more effectively. The inner wall of the sliding block 9 is slidably connected to a follow-up hose 11, and the sliding block 9 is used to horizontally fix the follow-up hose 11 and the water pipe 12. The tube 12 is connected to an external water pump and a water source. A filter groove 22 is provided at the bottom of the follow-up hose 11. The filter groove 22 is used to prevent large particles of foreign matter from being sucked into the fan and causing damage to the fan. The inner wall of the sliding frame 4 is fixedly connected to a vibration component, and the bottom of the outer wall of the slide 3 is fixedly connected to a limiting component. A dust storage box 16 is provided at the bottom of the inner wall of the outer shell 1. The dust storage box 16 is used to store a mixture of dust and melt water. The inner wall of the sliding block 9 is slidably connected to a water pipe 12. The bottom of the water pipe 12 is threadedly connected to a spray nozzle 13. The spray nozzle 13 is used to suppress dust during polishing.

[0036] Reference Figure 2-Figure 4, one end of the follow-up hose 11 is fixedly connected to the dust suction port 15, and the other end of the follow-up hose 11 is fixedly connected to the first fan 17, the first fan 17 is fixedly connected to the top of the back of the shell 1, and the output port of the first fan 17 is fixedly connected to the filter hose 24, and the filter hose 24 is used to output the dust sucked by the side dust suction port 6 and the dust suction port 15 through the first fan 17 to the slide 3 to filter large particles of dust or foreign matter through the filter 5. The bottom of the slide frame 4 is fixedly connected to the second fan 18, and the inner wall side of the shell 1 is fixedly connected to two groups of side dust suction ports 6, and the top of the side dust suction port 6 A side suction hose 7 is fixedly connected to the polishing table 2, and the side dust suction ports 6 are located on both sides of the polishing table 2 to absorb the dust generated during the polishing process. The ends of the two sets of side suction hoses 7 are fixedly connected to the input port of the first fan 17. The filter hose 24 passes through and is fixedly connected to the inner wall of the slideway 3. The output port of the second fan 18 is connected to the inner wall of the dust storage box 16 through a hose. The second fan 18 is used to absorb the dust dropped from the polishing table 2 and the dust transmitted by the filter hose 24. During the absorption process, the dust mixture is formed by meeting water and then filtered through the filter screen 5, and then output to the dust storage box 16 through the hose.

[0037] Reference Figure 5-Figure 6 The vibration assembly includes an angled protection box 25, which is set at an angle to prevent dust mixture from accumulating. A motor 26 is fixedly connected to the bottom of the inner wall of the angled protection box 25, and a vibration turntable 27 is fixedly connected to the output shaft of the motor 26. The vibration turntable 27 is set with an elliptical chamfer to facilitate better guidance when it rotates and contacts with the filter 5. The angled protection box 25 is fixedly connected to the inner wall of the sliding frame 4.

[0038] Reference Figure 7 One end of the vibration spring 21 is fixedly connected to the outer wall of the filter 5, and the other end of the vibration spring 21 is fixedly connected to the outer wall of the filter frame 19. The filter 5 is slidably connected to the inner wall of the sliding groove 20. The filter frame 19 is elastically connected to the filter 5 through the vibration spring 21 so that there is a certain rebound space between them. The vibration turntable 27 is driven to rotate through the output shaft of the motor 26, and then the vibration turntable 27 repeatedly contacts and squeezes the filter 5 to make it slide on the inner wall of the sliding groove 20 to achieve a vibration effect.

[0039] Reference Figure 8The limit assembly includes a limit lock frame 23, the inner wall of the limit lock frame 23 is elastically connected to the limit lock block 30 through a limit spring 28, and the top of the outer wall of the limit lock block 30 is fixedly connected to the limit switch 29, the limit lock frame 23 is fixedly connected to the bottom of the outer wall of the slideway 3, one end of the limit spring 28 is fixedly connected to the top of the inner wall of the limit lock frame 23, and the other end of the limit spring 28 is fixedly connected to the outer wall of the limit lock block 30. The limit spring 28 is used to squeeze the limit lock block 30 in the opposite direction, so that the filter frame 19 is limited in the slide frame 4 without being affected by external forces, the limit lock block 30 is slidably connected to the inner wall of the limit lock frame 23, and the limit switch 29 is slidably connected to the inner wall of the limit lock frame 23, and the limit switch 29 is pulled upward to release the limit of the filter frame 19, otherwise the limit lock block 30 is rebounded to the handle of the outer wall of the filter frame 19 by the limit spring 28 to complete the limit.

[0040] Working principle: when the dust suction port 6 on the side of the ceramic polishing with a larger area cannot meet the dust removal requirements, the sliding rod 8 slides in the groove on the top of the shell 1 to achieve vertical movement, and then the sliding block 9 slides on the outer wall of the sliding rod 8 to achieve lateral movement, and then the threaded rod 10 and the sliding block 9 are threaded up or down to move the rotating block 14 connected to the bottom of the threaded rod 10, and the dust suction port 15 is moved and adjusted to the position where dust removal is required through the rotating block 14, and then the dust is absorbed by the follow-up hose 11 through the dust suction port 15 to the first fan 17, and then discharged to the slide 3 through the filter hose 24 fixedly connected to the output port of the first fan 17, and then input water through the water pipe 12 to spray mist water through the spray nozzle 13, which merges with the dust to form a dust mixture, and then the large-particle dust mixture is filtered through the filter 5 to the second fan 18, and then discharged to the dust storage box 16 through the output port of the second fan 18, completing dust removal without dead ends.

[0041] When filtering the large-particle dust mixture, the large-particle dust mixture dropped from the polishing table 2, when reaching the filter screen 5, is driven to rotate the vibration turntable 27 by the output shaft of the motor 26, and then repeatedly contacts and squeezes the filter screen 5 through the vibration turntable 27, so that the filter screen 5 is rebounded by the vibration spring 21 and repeatedly slides on the inner wall of the sliding groove 20, thereby achieving a vibration effect, and a small part of the large-particle dust mixture that is not completely scaled can be shaken away. The large-particle dust mixture that cannot be shaken away is released from the limit lock block 30 from the handle of the outer wall of the filter frame 19 by pulling the limit switch 29 upward, and then the filter frame 19 and the filter screen 5 are taken out by pulling the handle, and they are manually cleaned or replaced as a whole after being taken out. The limit switch 29 is pulled up in the same way to install, and the filter frame 19 is placed in, and then the limit switch 29 is released, and the limit lock block 30 is rebounded to the handle by the limit spring 28 to complete the limit, so that it will not be squeezed out of the device during the vibration process.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A dust removal device for ceramic production polishing, comprising a housing (1), characterized in that: The inner wall of the shell (1) is fixedly connected to a polishing table (2), the bottom of the polishing table (2) is fixedly connected to a slideway (3), the bottom of the slideway (3) is fixedly connected to a slide frame (4), the top of the slide frame (4) is slidably connected to a filter frame (19), the inner wall of the filter frame (19) is provided with a sliding groove (20), the filter frame (19) is elastically connected to a filter (5) via a vibration spring (21), the top of the shell (1) is slidably connected to two groups of sliding rods (8), and the outer wall of the sliding rod (8) is slidably connected to a sliding block (9) The inner wall of the sliding block (9) is threadedly connected to a threaded rod (10), the bottom of the threaded rod (10) is rotatably connected to a rotating block (14), the bottom of the rotating block (14) is fixedly connected to a dust suction port (15), the inner wall of the sliding block (9) is slidably connected to a follow-up hose (11), the bottom of the follow-up hose (11) is provided with a filter groove (22), the inner wall of the sliding frame (4) is fixedly connected to a vibration component, the bottom of the outer wall of the slideway (3) is fixedly connected to a limit component, and the bottom of the inner wall of the shell (1) is provided with a dust storage box (16).

2. A dust removal device for ceramic production polishing according to claim 1, characterized in that: The vibration assembly comprises an angled protection box (25), the bottom of the inner wall of the angled protection box (25) is fixedly connected to a motor (26), the output shaft of the motor (26) is fixedly connected to a vibration turntable (27), and the angled protection box (25) is fixedly connected to the inner wall of the slide frame (4).

3. A dust removal device for ceramic production polishing according to claim 1, characterized in that: One end of the follow-up hose (11) is fixedly connected to a dust suction port (15), and the other end of the follow-up hose (11) is fixedly connected to a first fan (17). The first fan (17) is fixedly connected to the top of the back of the housing (1), and the output port of the first fan (17) is fixedly connected to a filter hose (24). The bottom of the sliding frame (4) is fixedly connected to a second fan (18).

4. A dust removal device for ceramic production polishing according to claim 1, characterized in that: Two groups of side dust suction ports (6) are fixedly connected to the inner wall side of the shell (1), and side suction hoses (7) are fixedly connected to the tops of the side dust suction ports (6). The ends of the two groups of side suction hoses (7) are fixedly connected to the input port of the first fan (17).

5. A dust removal device for ceramic production polishing according to claim 1, characterized in that: The limit assembly comprises a limit lock frame (23), the inner wall of the limit lock frame (23) is elastically connected to the limit lock block (30) through a limit spring (28), the top of the outer wall of the limit lock block (30) is fixedly connected to the limit switch (29), the limit lock frame (23) is fixedly connected to the bottom of the outer wall of the slideway (3), one end of the limit spring (28) is fixedly connected to the top of the inner wall of the limit lock frame (23), and the other end of the limit spring (28) is fixedly connected to the outer wall of the limit lock block (30), the limit lock block (30) is slidably connected to the inner wall of the limit lock frame (23), and the limit switch (29) is slidably connected to the inner wall of the limit lock frame (23).

6. A dust removal device for ceramic production polishing according to claim 1, characterized in that: The inner wall of the sliding block (9) is slidably connected to a water pipe (12), and the bottom of the water pipe (12) is threadedly connected to a spray nozzle (13).

7. A dust removal device for ceramic production polishing according to claim 1, characterized in that: One end of the vibration spring (21) is fixedly connected to the outer wall of the filter (5), and the other end of the vibration spring (21) is fixedly connected to the outer wall of the filter frame (19), and the filter frame (19) is slidably connected to the inner wall of the sliding groove (20).

8. A dust removal device for ceramic production polishing according to claim 3, characterized in that: The filter hose (24) passes through and is fixedly connected to the inner wall of the slideway (3), and the output port of the second fan (18) is connected to the inner wall of the dust storage box (16) through a hose.