Omnibearing sand blasting and grinding structure for gear grinding
By setting rotatable gears and high-pressure gas negative pressure zones in the sandblasting shell, the centralized transportation and recycling of sandblasting materials is achieved, solving the problem of sand and dust dispersion and recycling inconvenient during sandblasting, and improving work efficiency and on-site tidyness.
Patent Information
- Application Number
- CN202420669229.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-02
AI Technical Summary
During the sandblasting process, existing sandblasting machines are prone to overflowing sand and dust, serious pollution, and are inconvenient for sandblasting recycling, affecting work efficiency.
A comprehensive sandblasting structure is designed. By setting rotatable gears in the sandblasting shell and using the combination of high-pressure gas and negative pressure zones, the centralized transportation and recycling of sandblasting materials is achieved, ensuring that the sandblasting process is carried out in a closed environment.
It effectively reduces the overflow of sandblasting, prevents sand and dust from spreading, ensures the cleanliness of the work site, and realizes the recycling and recycling of sandblasting materials through the design of the sandbox, improving work efficiency.
Smart Images

Figure CN222680623U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of sandblasting and grinding, in particular to an all-round sandblasting and grinding structure for gear grinding. Background Art
[0002] Due to the impact and cutting effect of abrasives on the workpiece surface, the sandblasting machine makes the workpiece surface obtain a certain degree of cleanliness and different roughness, and improves the mechanical properties of the workpiece surface, thereby improving the fatigue resistance of the workpiece, increasing the adhesion between it and the coating, extending the durability of the coating, and is also beneficial to the leveling and decoration of the coating, removing impurities, colors and oxide layers on the surface, and at the same time coarsening the surface of the medium, eliminating the residual stress of the workpiece and improving the surface hardness of the substrate.
[0003] Chinese patent announcement number CN215148206U discloses a turntable automatic sandblasting machine, including an operating table, a support column is fixedly provided on the upper surface of the operating table, a large turntable is rotatably provided on the upper end of the support column, a first gear is fixedly provided on the support column, a first circular shaft is rotatably provided on the large turntable, a second gear is fixedly provided on the lower end of the first circular shaft, the second gear is meshed with the first gear, a fixed plate is fixedly provided on the upper end of the first circular shaft, and a first motor is fixedly provided on the upper surface of the operating table.
[0004] The rotary table automatic sandblasting machine in the above patent is exposed to the outside during sandblasting, which causes the sand to fly and fills the work site with smoke and dust; and it is not convenient to recycle the sand. Utility Model Content
[0005] The purpose of the utility model is to provide an all-round sandblasting structure for gear grinding, which can reduce the diffusion of sandblasting and avoid pollution of the work site by sandblasting the gear in the sandblasting cover, and the sandblasting after the gear grinding is collected in the sand box for recycling, which greatly improves the work efficiency. It is to solve the technical problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A omnidirectional sandblasting structure for gear grinding comprises a sandblasting pot, the bottom of which is integrally provided with a straight pipe, the bottom of which is connected to a second valve; a second three-way valve is mounted on the lower end of the second valve; the other two ports of the second three-way valve are connected to an air pipe and a sandblasting pipe; a sandblasting nozzle is connected to the end of the sandblasting pipe, which extends into a sandblasting shell; a rotatable gear is arranged inside the sandblasting shell.
[0008] As a further technical solution of the utility model, a protective cover is buckled on the outer side of the sandblasting shell, and a sand outlet is opened at the bottom of the sandblasting shell, and a sand box is provided directly below the sand outlet.
[0009] As a further technical solution of the utility model, the gear is sleeved on the stud, the rear side abuts against the baffle, and the outer side is locked and fixed by a nut; the stud is also connected to the rotating motor through a coupling.
[0010] As a further technical solution of the utility model, a support frame is fixed to the rear side of the sandblasting shell; the other end of the support frame is fixedly connected to the cart.
[0011] As a further technical solution of the utility model, a sand inlet is provided on the top of the sandblasting pot, and the sandblasting pot is fixed on the cart.
[0012] As a further technical solution of the utility model, one end of the sandblasting pot is connected to a first three-way joint through a pipeline, and the first three-way joint is also connected to the main air pipe and the first valve; the first valve is connected to the second three-way valve through an air supply pipe.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, when in use, first connect one end of the main air pipe to the air compressor. After the high-pressure gas enters the main air pipe, open the first valve, the high-pressure gas will enter the air pipe, and with the cooperation of the first three-way joint, part of the gas will enter the sandblasting pot. At this time, the internal pressure of the sandblasting pot increases. After opening the second valve, the quicksand in the sandblasting pot will flow downward along the straight pipe. When the gas in the air pipe passes through the second three-way valve, a negative pressure area will be formed at the straight pipe. The speed of the quicksand is increased by means of negative pressure, and the quicksand is taken away and transported to the sandblasting nozzle through the sandblasting pipe, and the gear is sandblasted and polished. Since the sandblasting is carried out in the sandblasting shell, the sandblasting overflow can be reduced, the dust can be prevented from spreading, and the cleanliness of the work site can be ensured.
[0015] 2. In the utility model, when the gear is sandblasted, the rotating motor drives the gear to rotate through the stud, thereby realizing all-round sandblasting and grinding of the gear; the sandblasting efficiency of the gear is greatly improved, and the uniform sandblasting effect is good.
[0016] 3. In the utility model, the flowing sand after the gear grinding enters the sand box through the sand outlet and is collected, thereby realizing the collection of sand and gravel, which is convenient for subsequent recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 This utility model Figure 1 main view.
[0019] Figure 3 This utility model Figure 1 Schematic diagram of the rear structure.
[0020] Figure 4 It is a schematic diagram of the internal structure of the sandblasting shell in the utility model.
[0021] Figure 5 This utility model Figure 2 AA section view.
[0022] In the figure: 1-sandblasting tank, 2-sand inlet, 3-main air pipe, 4-first three-way connector, 5-air pipe, 6-first valve, 7-straight pipe, 8-second valve, 9-second three-way valve, 10-sandblasting pipe, 11-sandblasting nozzle, 12-sandblasting shell, 13-protective cover, 14-rotating motor, 15-stud, 16-baffle, 17-gear, 18-sand box, 19-trolley, 20-support frame. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5 In an embodiment of the utility model, an all-round sandblasting structure for gear grinding includes a sandblasting pot 1, a straight pipe 7 is integrally provided at the bottom of the sandblasting pot 1, and a second valve 8 is connected to the bottom of the straight pipe 7; a second three-way valve 9 is installed at the lower end of the second valve 8; the other two ports of the second three-way valve 9 are connected to the air supply pipe 5 and the sandblasting pipe 10; a sandblasting nozzle 11 is connected to the end of the sandblasting pipe 10, and the sandblasting nozzle 11 extends into a sandblasting shell 12; a rotatable gear 17 is provided inside the sandblasting shell 12.
[0025] In this embodiment, a protective cover 13 is buckled on the outer side of the sandblasting housing 12, and a sand outlet is opened at the bottom of the sandblasting housing 12, and a sand box 18 is provided directly below the sand outlet.
[0026] In this embodiment, the gear 17 is sleeved on the stud 15, with the rear side against the baffle 16, and the outer side is locked and fixed by a nut; the stud 15 is also connected to the rotating motor 14 through a coupling.
[0027] In this embodiment, a support frame 20 is fixed to the rear side of the sandblasting housing 12 ; the other end of the support frame 20 is fixedly connected to the trolley 19 .
[0028] In this embodiment, a sand inlet 2 is provided on the top of the sandblasting pot 1 , and the sandblasting pot 1 is fixed on a trolley 19 .
[0029] In this embodiment, one end of the sandblasting pot 1 is connected to a first three-way joint 4 through a pipeline, and the first three-way joint 4 is also connected to the main air pipe 3 and the first valve 6; the first valve 6 is connected to the second three-way valve 9 through the air supply pipe 5.
[0030] The working principle of the utility model is as follows: when in use, first connect one end of the main air pipe 3 to the air compressor, and after the high-pressure gas enters the main air pipe 3, open the first valve 6, the high-pressure gas will enter the air pipe 5, and with the cooperation of the first three-way joint 4, part of the gas will also enter the sandblasting pot 1, and the internal pressure of the sandblasting pot 1 will increase at this time. After opening the second valve 8, the quicksand in the sandblasting pot 1 will flow downward along the straight pipe 7, and when the gas in the air pipe 5 passes through the second three-way valve 9, a negative pressure area will be formed at the straight pipe 7, and the speed of the quicksand will be increased by means of negative pressure, and the quicksand will be taken away and transported to the sandblasting nozzle 11 through the sandblasting pipe 10, and the gear 17 will be sandblasted and polished; since the sandblasting is carried out in the sandblasting housing 12, the sandblasting overflow can be reduced, the dust can be prevented from spreading, and the cleanliness of the work site can be ensured;
[0031] When the gear 17 is sandblasted, the rotating motor 14 drives the gear 17 to rotate through the stud 15, thereby achieving all-round sandblasting and grinding of the gear 17; the sandblasting and grinding efficiency of the gear 17 is greatly improved, and the uniform sandblasting effect is good.
[0032] The flowing sand after the gear grinding enters the sand box 18 through the sand outlet and is collected, thereby realizing the collection of the sand and gravel, which is convenient for subsequent recycling.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An all-round sandblasting and grinding structure for gear grinding, characterized in that: The invention comprises a sandblasting pot (1), wherein a straight pipe (7) is integrally provided at the bottom of the sandblasting pot (1), and a second valve (8) is connected to the bottom of the straight pipe (7); a second three-way valve (9) is installed at the lower end of the second valve (8); the other two ports of the second three-way valve (9) are connected to an air supply pipe (5) and a sandblasting pipe (10); a sandblasting nozzle (11) is connected to the end of the sandblasting pipe (10), and the sandblasting nozzle (11) extends into a sandblasting housing (12); a rotatable gear (17) is provided inside the sandblasting housing (12).
2. The omnidirectional sandblasting and grinding structure for gear grinding according to claim 1, characterized in that: A protective cover (13) is buckled on the outer side of the sandblasting shell (12), and a sand outlet is opened at the bottom of the sandblasting shell (12), and a sand box (18) is arranged directly below the sand outlet.
3. The omnidirectional sandblasting and grinding structure for gear grinding according to claim 2, characterized in that: The gear (17) is sleeved on the stud (15), with the rear side abutting against the baffle (16), and the outer side is locked and fixed by a nut; the stud (15) is also connected to the rotating motor (14) through a coupling.
4. The omnidirectional sandblasting and grinding structure for gear grinding according to claim 3, characterized in that: A support frame (20) is fixed to the rear side of the sandblasting housing (12); the other end of the support frame (20) is fixedly connected to the trolley (19).
5. The omnidirectional sandblasting and grinding structure for gear grinding according to claim 1, characterized in that: The top of the sandblasting pot (1) is provided with a sand inlet (2), and the sandblasting pot (1) is fixed on a trolley (19).
6. The omnidirectional sandblasting and grinding structure for gear grinding according to claim 1, characterized in that: One end of the sandblasting pot (1) is connected to a first three-way joint (4) via a pipeline, and the first three-way joint (4) is also connected to a main air pipe (3) and a first valve (6); the first valve (6) is connected to a second three-way valve (9) via an air supply pipe (5).
Citation Information
Patent Citations
A rotary table type automatic sandblasting machine
CN215148206U