Gypsum mold grouting device for jun porcelain production
By designing a gypsum mold grouting device with grouting mechanism and mixing mechanism, the problems of complex operation of existing devices and difficult to control the grouting amount are solved, and a more efficient and precise grouting process is achieved, which improves the quality and efficiency of Jun porcelain production.
Patent Information
- Application Number
- CN202421006188.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing gypsum mold grouting device for Jun porcelain production is complicated to operate and it is difficult to control the grouting amount, resulting in mud overflow or insufficient, affecting the plasticity and quality of the blank.
A gypsum mold grouting device including a grouting mechanism and a door stop mechanism is designed to achieve precise grouting control through a motor-driven spiral blade, and a stirring mechanism is added to the device to ensure uniform mud.
The grouting operation is simplified, the control accuracy of grouting volume is improved, the problems of mud overflow or insufficient, and the plasticity and production quality of the blank are improved.
Smart Images
Figure CN222681274U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of Jun porcelain production, and more specifically, to a gypsum mold grouting device for Jun porcelain production. Background Art
[0002] The production of Jun porcelain requires model making during the production process, and model making work is generally divided into hand-pulling and mold grouting. Hand-pulling requires a very high level of technology, and the quality of throwing directly affects the quality of Jun porcelain glazing and firing. Mold grouting, as the name suggests, is to use a mold to shape. This is a new modern process. The grouting device is used to inject mud into the prepared plaster model, and then the green body is made. This method can save a lot of manpower and can also be mass-produced. However, most of the grouting devices on the market are difficult to operate during use, and it is not convenient to control the amount of grouting each time. When too much grouting is injected, it is easy to cause the mud to overflow from the plaster mold and affect the plasticity of the green body. When too little grouting is injected, the green body cannot be successfully plasticized, which reduces the work quality and work efficiency. In addition, most of the grouting devices themselves lack a stirring mechanism. The mud cannot be stirred evenly before being injected into the plaster mold, and cannot provide good preparation conditions for the grouting operation of the plaster mold, which reduces the quality of the green body after plasticization. For this reason, we have introduced the following device. Utility Model Content
[0003] Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a gypsum mold grouting device for Jun porcelain production, which has the advantages of simple grouting operation and more convenient control of the amount of grouting each time, solving the problem that the mud is likely to overflow from the gypsum mold due to excessive grouting, avoiding affecting the plasticity of the blank, and solving the problem that the blank cannot be successfully plasticized due to insufficient grouting, thereby improving work quality and work efficiency, and adding a stirring mechanism to the overall device so that the mud can be stirred evenly before being injected into the gypsum mold, providing good preparation conditions for the grouting operation of the gypsum mold, improving the quality of the blank after plasticization, and improving the practicality of the device.
[0005] Technical Solution
[0006] To achieve the above-mentioned purpose, the utility model provides a gypsum mold grouting device for Jun porcelain production, comprising a fixed plate, a grouting mechanism and a door-blocking mechanism, wherein the grouting mechanism is fixedly connected to the upper surface of the fixed plate, and the door-blocking mechanism is fixedly connected to the side of the grouting mechanism outlet. The grouting mechanism comprises a discharge barrel, which is fixedly connected to the upper surface of the fixed plate, and a first motor housing is fixedly connected to the side of the discharge barrel, and a first motor is fixedly connected to the inside of the first motor housing, and a first rotating shaft is fixedly connected to the other end of the output shaft of the first motor, and a first bearing is penetrated through the side of the discharge barrel, and the first rotating shaft is penetrated through the inside of the first bearing, and a first rotating rod is fixedly connected to the other end of the first rotating shaft, and a spiral blade is fixedly connected to the surface of the first rotating rod, and the door-blocking mechanism comprises a fixed block, and the fixed block is fixedly connected to the side of the discharge barrel outlet, and there are two groups of the fixed blocks, which are symmetrically distributed on the side of the discharge barrel outlet, and the two groups of the fixed blocks are movably connected with the door, and the door is fixedly connected with a slider on the side, and there are two groups of the slider, which are symmetrically distributed on both sides of the door, and a slide groove is provided inside the fixed block, and the slider is slidably connected to the slide groove.
[0007] When a gypsum mold grouting device for Jun porcelain production is used in the technical solution, a grouting mechanism, a door mechanism, a connecting pipe and a feed hopper are set. When people need to grout the gypsum mold, the slurry is poured into the mixing box through the feed hopper, the solenoid valve is controlled to open by the control switch, and the slurry enters the discharge barrel through the connecting pipe. By pulling the door, the door is opened with the cooperation of the slider and the slide groove, and the first motor is controlled to operate by the control switch, thereby driving the first rotating shaft to rotate. With the cooperation of the first rotating shaft, the first bearing and the first rotating rod, the spiral blade is driven to rotate, thereby injecting the slurry into the gypsum mold. When the amount of grouting reaches the working requirement, the first motor is controlled to be closed by the control switch, so that the spiral blade stops rotating, and the door is pulled to block the discharge barrel. This setting makes the grouting operation simpler and more convenient to control the amount of grouting each time, solves the problem that the slurry is easily overflowed from the gypsum mold due to excessive grouting, avoids affecting the plasticity of the blank, solves the problem that the blank cannot be successfully plasticized due to too little grouting, improves the work quality, and improves the work efficiency.
[0008] Furthermore, a support frame is fixedly connected to the upper surface of the fixed plate, a stirring box is fixedly connected inside the support frame, and a stirring mechanism is fixedly connected inside the stirring box.
[0009] Furthermore, the stirring mechanism includes a second motor housing, the second motor housing is fixedly connected to the upper surface of the stirring box, a second motor is fixedly connected inside the second motor housing, a second rotating shaft is fixedly connected to the lower end of the output shaft of the second motor, a second bearing is passed through the upper surface of the stirring box, the second rotating shaft is passed through the second bearing, a second rotating rod is fixedly connected to the lower end of the second rotating shaft, a stirring rod is fixedly connected to the surface of the second rotating rod, and there are multiple groups of stirring rods, which are symmetrically distributed on the surface of the second rotating rod.
[0010] Furthermore, a connecting pipe is fixedly connected to the lower surface of the mixing box, a solenoid valve is fixedly connected to the surface of the connecting pipe, and the lower end of the connecting pipe is fixedly connected to the upper surface of the discharge barrel.
[0011] Furthermore, a feed hopper is fixedly connected to the upper surface of the mixing box.
[0012] Furthermore, a support leg is fixedly connected to the lower surface of the fixing plate, and a control switch is fixedly connected to the upper surface of the fixing plate.
[0013] Furthermore, there are four groups of support legs, which are symmetrically distributed on the lower surface of the fixing plate.
[0014] Beneficial Effects
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1. A gypsum mold grouting device for Jun porcelain production is provided with a grouting mechanism, a gate mechanism, a connecting pipe and a feed hopper. When people need to grout the gypsum mold, the slurry is poured into the mixing box through the feed hopper, the electromagnetic valve is controlled to open by a control switch, and the slurry enters the discharge barrel through the connecting pipe. By pulling the gate, the gate is opened with the cooperation of the slider and the slide groove, and the first motor is controlled to operate by the control switch, thereby driving the first rotating shaft to rotate. With the cooperation of the first rotating shaft, the first bearing and the first rotating rod, the spiral blade is driven to rotate, thereby injecting the slurry into the gypsum mold. When the amount of grouting reaches the working requirement, the first motor is controlled to be closed by the control switch, so that the spiral blade stops rotating, and the gate is pulled to block the discharge barrel. This setting makes the grouting operation simpler and more convenient to control the amount of grouting each time, solves the problem that the slurry is easily overflowed from the gypsum mold due to excessive grouting, avoids affecting the plasticity of the blank, solves the problem that the blank cannot be successfully plasticized due to too little grouting, improves the work quality, and improves the work efficiency.
[0017] 2. A plaster mold grouting device for Jun porcelain production is provided with a stirring mechanism. When the mud needs to be stirred before being injected into the plaster mold, the second motor is controlled by the control switch to drive the second rotating shaft to rotate. With the cooperation of the second rotating shaft, the second bearing, the second rotating rod and the stirring rod, the mud in the stirring box can be stirred. This setting adds a stirring mechanism to the overall device, so that the mud can be stirred evenly before being injected into the plaster mold, providing good preparation conditions for the grouting operation of the plaster mold, improving the quality of the green body after plasticization, and improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model in a frontal perspective cross-sectional view;
[0020] Figure 2 It is a schematic diagram of the structure of the utility model in a frontal perspective;
[0021] Figure 3 It is a structural schematic diagram of a three-dimensional enlarged cross-section of the grouting mechanism in the utility model;
[0022] Figure 4 It is a structural schematic diagram of a three-dimensional enlarged cross-section of the door blocking mechanism of the utility model;
[0023] Figure 5 It is a structural schematic diagram of a three-dimensional enlarged cross-section of the stirring mechanism in the utility model.
[0024] The symbols in the accompanying drawings are:
[0025] 1. Fixed plate; 2. Grouting mechanism; 201. Discharging barrel; 202. First motor housing; 203. First motor; 204. First rotating shaft; 205. First bearing; 206. First rotating rod; 207. Spiral blade; 3. Door stop mechanism; 301. Fixed block; 302. Door stop; 303. Sliding block; 304. Slide; 4. Support frame; 5. Mixing box; 6. Mixing mechanism; 601. Second motor housing; 602. Second motor; 603. Second rotating shaft; 604. Second bearing; 605. Second rotating rod; 606. Mixing rod; 7. Connecting pipe; 8. Solenoid valve; 9. Feed hopper; 10. Support leg; 11. Control switch. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.
[0027] Example:
[0028] The following is combined with Figure 1-5 The utility model is described in further detail.
[0029] See also Figure 1-5 The utility model provides a technical solution: a gypsum mold grouting device for Jun porcelain production, comprising a fixed plate, a grouting mechanism and a door-blocking mechanism, the grouting mechanism is fixedly connected to the upper surface of the fixed plate, the door-blocking mechanism is fixedly connected to the side of the grouting mechanism outlet, the grouting mechanism comprises a discharging barrel, the discharging barrel is fixedly connected to the upper surface of the fixed plate, the side of the discharging barrel is fixedly connected with a first motor housing, the first motor housing is fixedly connected to the first motor, the other end of the first motor output shaft is fixedly connected with a first rotating shaft, the side of the discharging barrel is penetrated with a first bearing, the first rotating shaft is penetrated inside the first bearing, the other end of the first rotating shaft is fixedly connected with a first rotating rod, the surface of the first rotating rod is fixedly connected with a spiral blade, the door-blocking mechanism comprises a fixed block, the fixed block is fixedly connected to the side of the discharging barrel outlet, there are two groups of fixed blocks, which are symmetrically distributed on the sides of the discharging barrel outlet, the two groups of fixed blocks are movably connected with the door, the side of the door is fixedly connected with a slider, there are two groups of sliders, which are symmetrically distributed on both sides of the door, a slide groove is opened inside the fixed block, and the slider is slidably connected to the slide groove.
[0030] By adopting the above technical scheme, a gypsum mold grouting device for Jun porcelain production is provided. By setting a grouting mechanism, a gate mechanism, a connecting pipe and a feed hopper, when people need to grout the gypsum mold, the slurry is poured into the mixing box through the feed hopper, the solenoid valve is controlled to open by the control switch, the slurry enters the discharge barrel through the connecting pipe, the gate is pulled open with the cooperation of the slider and the slide groove, the first motor is controlled to operate by the control switch, thereby driving the first rotating shaft to rotate, and the spiral blade is driven to rotate with the cooperation of the first rotating shaft, the first bearing and the first rotating rod, thereby injecting the slurry into the gypsum mold, when the amount of grouting reaches the working requirement, the first motor is controlled to be closed by the control switch, the spiral blade stops rotating, and the gate is pulled to block the discharge barrel. This setting makes the grouting operation simpler and more convenient to control the amount of grouting each time, solves the problem that the slurry is easily overflowed from the gypsum mold due to excessive grouting, avoids affecting the plasticity of the blank, solves the problem that the blank cannot be successfully plasticized due to too little grouting, improves the work quality, and improves the work efficiency.
[0031] Specifically, a support frame is fixedly connected to the upper surface of the fixed plate, a stirring box is fixedly connected inside the support frame, and a stirring mechanism is fixedly connected inside the stirring box.
[0032] Specifically, the stirring mechanism includes a second motor housing, the second motor housing is fixedly connected to the upper surface of the stirring box, a second motor is fixedly connected inside the second motor housing, a second rotating shaft is fixedly connected to the lower end of the second motor output shaft, a second bearing is passed through the upper surface of the stirring box, the second rotating shaft is passed through the second bearing, a second rotating rod is fixedly connected to the lower end of the second rotating shaft, a stirring rod is fixedly connected to the surface of the second rotating rod, and there are multiple groups of stirring rods, which are symmetrically distributed on the surface of the second rotating rod.
[0033] By adopting the above technical scheme, a plaster mold grouting device for Jun porcelain production is provided with a stirring mechanism. When the mud needs to be stirred before being injected into the plaster mold, the second motor is controlled by the control switch to drive the second rotating shaft to rotate. With the cooperation of the second rotating shaft, the second bearing, the second rotating rod and the stirring rod, the mud in the stirring box can be stirred. This setting adds a stirring mechanism to the overall device, so that the mud can be stirred evenly before being injected into the plaster mold, providing good preparation conditions for the grouting operation of the plaster mold, improving the quality of the blank after plasticization, and improving the practicality of the device.
[0034] Specifically, a connecting pipe is fixedly connected to the lower surface of the mixing box, a solenoid valve is fixedly connected to the surface of the connecting pipe, and the lower end of the connecting pipe is fixedly connected to the upper surface of the discharge barrel.
[0035] Specifically, a feed hopper is fixedly connected to the upper surface of the mixing box.
[0036] Specifically, the lower surface of the fixing plate is fixedly connected with a supporting leg, and the upper surface of the fixing plate is fixedly connected with a control switch.
[0037] Specifically, there are four groups of supporting legs, which are symmetrically distributed on the lower surface of the fixing plate.
[0038] The working principle of the utility model is as follows: when people need to inject grout into the plaster mold, the slurry is poured into the mixing box through the feed hopper, the solenoid valve is opened through the control switch, the slurry is allowed to enter the discharge barrel through the connecting pipe, the baffle door is pulled, and the baffle door is opened with the cooperation of the slider and the slide groove, and the first motor is controlled to operate through the control switch, thereby driving the first rotating shaft to rotate, and with the cooperation of the first rotating shaft, the first bearing and the first rotating rod, the spiral blade is driven to rotate, thereby injecting the slurry into the plaster mold, when the amount of grouting reaches the working requirement, the first motor is controlled to be closed through the control switch, so that the spiral blade stops rotating, and the baffle door is pulled to block the discharge barrel, and when the slurry needs to be stirred before being injected into the plaster mold, the second motor is controlled to operate through the control switch, thereby driving the second rotating shaft to rotate, and with the cooperation of the second rotating shaft, the second bearing, the second rotating rod and the stirring rod, the slurry in the mixing box can be stirred.
[0039] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A gypsum mold grouting device for Jun porcelain production, comprising a fixing plate (1), a grouting mechanism (2) and a door blocking mechanism (3), characterized in that: The grouting mechanism (2) is fixedly connected to the upper surface of the fixed plate (1), the door-blocking mechanism (3) is fixedly connected to the side of the outlet of the grouting mechanism (2), the grouting mechanism (2) comprises a discharge barrel (201), the discharge barrel (201) is fixedly connected to the upper surface of the fixed plate (1), a first motor housing (202) is fixedly connected to the side of the discharge barrel (201), a first motor (203) is fixedly connected to the inside of the first motor housing (202), a first rotating shaft (204) is fixedly connected to the other end of the output shaft of the first motor (203), a first bearing (205) is passed through the side of the discharge barrel (201), the first rotating shaft (204) is passed through the inside of the first bearing (205), and the other end of the first rotating shaft (204) is fixedly connected to the A first rotating rod (206) is connected, and a spiral blade (207) is fixedly connected to the surface of the first rotating rod (206). The door-blocking mechanism (3) comprises a fixed block (301), and the fixed block (301) is fixedly connected to the side of the outlet of the discharge barrel (201). There are two groups of fixed blocks (301), which are symmetrically distributed on the side of the outlet of the discharge barrel (201). The two groups of fixed blocks (301) are movably connected with a door-blocking door (302) inside. The side of the door-blocking door (302) is fixedly connected with a slider (303). There are two groups of sliders (303), which are symmetrically distributed on both sides of the door-blocking door (302). A sliding groove (304) is opened inside the fixed block (301), and the slider (303) is slidably connected to the sliding groove (304).
2. A gypsum mold grouting device for Jun porcelain production according to claim 1, characterized in that: The upper surface of the fixed plate (1) is fixedly connected to a support frame (4), the interior of the support frame (4) is fixedly connected to a stirring box (5), and the interior of the stirring box (5) is fixedly connected to a stirring mechanism (6).
3. A gypsum mold grouting device for Jun porcelain production according to claim 2, characterized in that: The stirring mechanism (6) comprises a second motor housing (601), the second motor housing (601) is fixedly connected to the upper surface of the stirring box (5), a second motor (602) is fixedly connected inside the second motor housing (601), a second rotating shaft (603) is fixedly connected to the lower end of the output shaft of the second motor (602), a second bearing (604) is passed through the upper surface of the stirring box (5), the second rotating shaft (603) is passed through the second bearing (604), a second rotating rod (605) is fixedly connected to the lower end of the second rotating shaft (603), a stirring rod (606) is fixedly connected to the surface of the second rotating rod (605), and there are a plurality of stirring rods (606) which are symmetrically distributed on the surface of the second rotating rod (605).
4. A gypsum mold grouting device for Jun porcelain production according to claim 2, characterized in that: A connecting pipe (7) is fixedly connected to the lower surface of the mixing box (5), a solenoid valve (8) is fixedly connected to the surface of the connecting pipe (7), and the lower end of the connecting pipe (7) is fixedly connected to the upper surface of the discharge barrel (201).
5. A gypsum mold grouting device for Jun porcelain production according to claim 2, characterized in that: A feed hopper (9) is fixedly connected to the upper surface of the mixing box (5).
6. A gypsum mold grouting device for Jun porcelain production according to claim 1, characterized in that: The lower surface of the fixing plate (1) is fixedly connected to a support leg (10), and the upper surface of the fixing plate (1) is fixedly connected to a control switch (11).
7. A gypsum mold grouting device for Jun porcelain production according to claim 6, characterized in that: There are four groups of support legs (10) in total, which are symmetrically distributed on the lower surface of the fixing plate (1).