High-speed shaping device for hollow plate production line

Abstract

The utility model relates to the field of hollow plate production, in particular to a hollow plate production line high-speed shaping device which comprises a shaping table on a rack and a water cooling roller on the shaping table, when hollow plate production is needed, the shape of a hollow plate can be fixed under extrusion of the shaping table, and meanwhile, the shape of the hollow plate can be fixed under the action of the water cooling roller. According to the hollow plate shaping device, heat exchange can be conducted on the hollow plate and the water cooling roller, the water cooling liquid in the water cooling roller can achieve rapid cooling of the hollow plate, then high-speed shaping of the hollow plate is achieved in the production process, and the production process of the hollow plate is more environmentally friendly; the environment-friendly property and the production efficiency of the hollow plate in the shaping process are improved to a certain extent.

Description

Technical Field

[0001] The present application relates to the field of hollow board production, and in particular to a high-speed shaping device for a hollow board production line. Background Art

[0002] Hollow panels usually refer to a type of panel with a hollow structure. This material is used in many fields such as construction, packaging, and furniture manufacturing. Hollow panels are characterized by light weight, high strength, good sound insulation, and good thermal insulation. They can be made of different materials such as plastic, glass fiber reinforced plastic (GFRP), metal, etc. In the construction field, hollow panels are often used to make structures such as walls, roofs, and floors because they can reduce the weight of the building while providing the required strength and durability. In the packaging industry, hollow panels are often used to make lightweight shipping boxes and protective packaging materials.

[0003] In the production process of hollow board, shaping of hollow board is a crucial link. In related technologies, according to different needs of customers, cooling shaping, heat shaping, vacuum shaping and other methods are usually used to shape hollow board. Among them, the most commonly used method is cooling shaping, which usually includes air cooling, water cooling, and a combination of air cooling and water cooling.

[0004] However, in the actual production process, since the raw materials used in the production process are powder, air cooling often easily causes environmental problems, while water cooling is less efficient, affecting production efficiency. Therefore, in the process of hollow board production, an environmentally friendly and efficient shaping device is urgently needed to shape the hollow board. Utility Model Content

[0005] In order to improve the environmental friendliness and production efficiency of hollow boards during the shaping process, the present application provides a high-speed shaping device for a hollow board production line.

[0006] The high-speed shaping device for a hollow board production line provided in this application adopts the following technical solution:

[0007] A high-speed shaping device for a hollow board production line, comprising:

[0008] A frame is provided with a shaping platform, the shaping platform comprises a first platform and a second platform, the first platform is fixed on the frame, the second platform is movably connected to the frame, and a shaping space is formed between the first platform and the second platform for shaping the hollow plate;

[0009] A water-cooled roller, wherein a clearance groove is provided on the first platform, the water-cooled roller is located in the clearance groove, one end of the water-cooled roller is connected to a drive motor, and a drive shaft of the drive motor is coaxially arranged with the water-cooled roller.

[0010] By adopting the above technical scheme, the shaping device of the present application is set as a combination of a shaping table and a water-cooled roller, so that when the hollow board needs to be cooled and shaped, under the joint action of the shaping table and the water-cooled roller, it will be compacted and shaped by the first platform and the second platform, and because the water-cooling liquid in the water-cooled roller can circulate, the board surface in contact with the water-cooled roller can quickly achieve heat exchange with the hollow board, thereby achieving high-speed shaping in the production process of the hollow board, and the shaping device does not require air cooling for cooling, which can reduce the situation where powder fills the production site during the production process, and the production process is more environmentally friendly. The present application improves the environmental protection and production efficiency of the hollow board in the shaping process to a certain extent.

[0011] Optionally, the water-cooled roller includes a rotating roller and a water injection roller, the rotating roller is hollow, one end of the rotating roller is coaxially fixed with the driving shaft of the driving motor, the other end of the rotating roller abuts against the inner wall of the give way groove, one end of the water injection roller is inserted into the rotating roller, the other end of the water injection roller passes through one end of the rotating roller away from the driving motor, and at the same time passes through the side wall of the first platform, and is locked on the first platform.

[0012] By adopting the above technical solution, the water-cooling roller is arranged as a combination of a rotating roller and a water injection roller, so that when the hollow plate needs to be cooled and shaped, the rotating roller can rotate to realize the flow of water-cooling liquid, and the water injection roller can ensure that the water-cooling liquid is injected into the rotating roller to ensure the normal operation of the water-cooling roller.

[0013] Optionally, a sealing treatment is performed at the junction between the rotating roller and the water injection roller.

[0014] By adopting the above technical solution, the sealing process ensures the water cooling effect of the water-cooling roller.

[0015] Optionally, a water injection pipe and a water extraction pipe are further provided at one end of the water injection roller passing through the side wall of the first platform, and the water injection pipe and the water extraction pipe can be connected to an external water cooling component.

[0016] By adopting the above technical solution, the water injection pipe and the water extraction pipe of the water injection roller are arranged so that the water-cooling liquid in the rotating roller can be replaced in real time to ensure that the temperature of the water-cooling liquid is low enough.

[0017] Optionally, the outer surface of the rotating roller is coated with an elastic layer.

[0018] By adopting the above technical solution and setting the elastic layer, the possibility of the rolling of the water-cooling roller causing damage to the hollow plate is effectively reduced.

[0019] Optionally, a plurality of the give-way grooves are provided, a plurality of the water-cooling rollers are provided, and the plurality of the water-cooling rollers correspond one-to-one to the plurality of the give-way grooves.

[0020] By adopting the above technical solution, multiple settings of the give way grooves and water-cooled rollers further enhance the cooling capacity of the shaping device of the present application.

[0021] Optionally, a limiting groove is provided on the side wall of the first platform, and one end of the water injection roller away from the driving motor is fixedly connected to a limiting block, and the limiting block can be blocked in the limiting groove.

[0022] By adopting the above technical solution and setting the limiting groove and the limiting block, the rotation of the water injection roller is effectively avoided, thereby ensuring the real-time replacement of the water cooling liquid for the rotating roller.

[0023] Optionally, a telescopic cylinder is provided on the frame, and a telescopic shaft of the telescopic cylinder passes through the frame and is connected to the second platform.

[0024] By adopting the above technical solution and setting the telescopic cylinder, the distance between the first platform and the second platform can be effectively adjusted.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. By setting the shaping device of the present application as a combination of a shaping table and a water-cooled roller, when the hollow plate is to be cooled and shaped, under the joint action of the shaping table and the water-cooled roller, it will be compacted and shaped by the first platform and the second platform, and because the water-cooling liquid in the water-cooled roller can circulate, the plate surface in contact with the water-cooled roller can quickly achieve heat exchange with the hollow plate, thereby achieving high-speed shaping in the production process of the hollow plate. The present application improves the environmental protection and production efficiency of the hollow plate in the shaping process to a certain extent;

[0027] 2. The water-cooling roller is set as a combination of a rotating roller and a water injection roller, so that when the hollow plate is to be cooled and shaped, the rotating roller can rotate to realize the flow of the water-cooling liquid, and the water injection roller can ensure that the water-cooling liquid is injected into the rotating roller to ensure the normal operation of the water-cooling roller;

[0028] 3. The setting of the limit groove and the limit block effectively avoids the rotation of the water injection roller, thereby ensuring the real-time replacement of the water cooling liquid for the rotating roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of a high-speed shaping device for a hollow plate production line according to an embodiment of the present application.

[0030] Figure 2 yes Figure 1 Schematic diagram of the structure after hiding part of the rack and the second platform.

[0031] Figure 3 yes Figure 2 Magnified view of area A.

[0032] Description of reference numerals:

[0033] 1. Frame; 2. Forming table; 21. First platform; 22. Second platform; 3. Forming space; 4. Water-cooled roller; 41. Rotating roller; 42. Water injection roller; 5. Giving groove; 6. Driving motor; 7. Water injection pipe; 8. Water extraction pipe; 9. Limiting groove; 10. Limiting block; 11. Telescopic cylinder. DETAILED DESCRIPTION

[0034] The following is combined with Figure 1-3 This application is described in further detail.

[0035] The embodiment of the present application discloses a high-speed shaping device for a hollow plate production line.

[0036] It should be noted that, in the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only simplified descriptions for the convenience of describing the present application, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0037] Reference Figure 1 and Figure 2 A high-speed shaping device for a hollow board production line includes a shaping table 2 on a frame 1 and a water-cooled roller 4 on the shaping table 2. When a hollow board is to be produced, the shape of the hollow board can be fixed under the extrusion of the shaping table 2. At the same time, under the action of the water-cooled roller 4, the hollow board and the water-cooled roller 4 can exchange heat. The water-cooling liquid in the water-cooled roller 4 can achieve rapid cooling of the hollow board, thereby enabling the hollow board to be shaped at high speed during the production process, and the production process of the hollow board is more environmentally friendly. The present application improves the environmental protection and production efficiency of the hollow board during the shaping process to a certain extent.

[0038] It should be noted here that the water-cooling liquid used in the embodiment of the present application is a thermal conductive liquid. In other embodiments, deionized distilled water, special water-cooling liquid, ethylene glycol solution, silicone oil, etc. can also be used as the water-cooling liquid, which is also a preferred embodiment of the present application.

[0039] Specifically, a shaping table 2 is provided on the frame 1, and the shaping table 2 includes a first platform 21 and a second platform 22. The first platform 21 is fixed on the frame 1, and the second platform 22 is movably connected to the frame 1. A shaping space 3 is formed between the first platform 21 and the second platform 22 for shaping the hollow board.

[0040] Furthermore, a telescopic cylinder 11 is provided on the frame 1, and the telescopic axis of the telescopic cylinder 11 passes through the frame 1 and is connected to the second platform 22, that is, the distance between the first platform 21 and the second platform 22 is adjusted by the telescopic cylinder 11. In the embodiment of the present application, in order to improve the stable lifting of the second platform 22, the telescopic cylinder 11 is set to three synchronously running telescopic cylinders 11. In other embodiments, the telescopic cylinder 11 is set to one, two, four or other numbers of multiples, which are all preferred embodiments of the present application.

[0041] The provision of the telescopic cylinder 11 effectively realizes the adjustment of the distance between the first platform 21 and the second platform 22, so that the shaping device of the present application can be suitable for the processing and production of hollow plates of different thicknesses.

[0042] Specifically, refer to Figure 2 and Figure 3 Regarding the water-cooling roller 4, a clearance groove 5 is provided on the first platform 21, and the water-cooling roller 4 is located in the clearance groove 5. One end of the water-cooling roller 4 is connected to a driving motor 6, and the driving shaft of the driving motor 6 is coaxially arranged with the water-cooling roller 4. The water-cooling roller 4 includes a rotating roller 41 and a water injection roller 42. The rotating roller 41 is arranged in a hollow shape. One end of the rotating roller 41 is coaxially fixed with the driving shaft of the driving motor 6, and the other end of the rotating roller 41 abuts against the inner side wall of the clearance groove 5. One end of the water injection roller 42 is inserted into the rotating roller, and the other end of the water injection roller 42 passes through one end of the rotating roller 41 away from the driving motor 6, and at the same time passes through the side wall of the first platform 21, and is locked on the first platform 21. In other words, the function of the water injection roller 42 is to inject water-cooling liquid into the rotating roller 41, and the rotation of the rotating roller 41 itself can make the water-cooling liquid flow in the rotating roller 41, which can accelerate the cooling effect of the water-cooling roller 4 on the hollow plate.

[0043] More specifically, regarding how the water injection roller 42 is inserted into the rotating roller 41, the present application provides a preferred implementation manner, in which a limiting groove 9 is provided on the side wall of the first platform 21, and the end of the water injection roller 42 away from the driving motor 6 is fixedly connected to a limiting block 10, and the limiting block 10 can be sealed in the limiting groove 9.

[0044] The arrangement of the limiting groove 9 and the limiting block 10 effectively prevents the water injection roller 42 from rotating, thereby ensuring that the water-cooling liquid of the rotating roller 41 is replaced in real time.

[0045] It should be noted here that during the processing, the water-cooling roller 4 is just tangent to the surface of the hollow board. In addition to cooling the hollow board, the water-cooling roller 4 can also transport the hollow board during the production process.

[0046] The water-cooling roller 4 is configured as a combination of a rotating roller 41 and a water injection roller 42, so that when the hollow plate needs to be cooled and shaped, the rotating roller 41 can rotate to realize the flow of water-cooling liquid, and the water injection roller 42 can ensure that the water-cooling liquid is injected into the rotating roller 41 to ensure the normal operation of the water-cooling roller 4.

[0047] Furthermore, a plurality of the give-way grooves 5 are provided, and a plurality of the water-cooling rollers 4 are provided, and the plurality of the water-cooling rollers 4 correspond one to one with the plurality of the give-way grooves 5. In the embodiment of the present application, six give-way grooves 5 are provided on the first platform 21, and six water-cooling rollers 4 are provided. In other embodiments, seven or more give-way grooves 5 can be provided, and seven or more water-cooling rollers 4 are provided correspondingly, which are all preferred embodiments of the present application.

[0048] The multiple arrangements of the clearance grooves 5 and the water-cooling rollers 4 further enhance the cooling capacity of the shaping device of the present application.

[0049] Furthermore, the junction between the rotating roller 41 and the water injection roller 42 is sealed.

[0050] The sealing process can effectively prevent the water-cooling liquid from overflowing from the water-cooling roller 4 , thereby ensuring the water-cooling effect of the water-cooling roller 4 .

[0051] Furthermore, a water injection pipe 7 and a water extraction pipe 8 are provided at one end of the water injection roller 42 passing through the side wall of the first platform 21, and the water injection pipe 7 and the water extraction pipe 8 can be connected to an external water cooling component. In other words, the water cooling liquid in the water injection pipe 7 can flow, so that the heat exchanged between the water cooling liquid and the hollow plate can be dissipated in time, thereby ensuring the water cooling performance of the water cooling roller 4.

[0052] The arrangement of the water injection pipe 7 and the water extraction pipe 8 of the water injection roller 42 enables the water-cooling liquid in the rotating roller 41 to be replaced in real time to ensure that the temperature of the water-cooling liquid is sufficiently low.

[0053] Furthermore, the outer surface of the rotating roller 41 is coated with an elastic layer. It should be noted that, for the sake of convenience, the elastic layer is not specifically shown in the drawings of the embodiments of the present application.

[0054] The provision of the elastic layer effectively reduces the possibility that the rolling of the water-cooling roller 4 may damage the hollow plate.

[0055] The implementation principle of a high-speed shaping device for a hollow board production line in an embodiment of the present application is as follows: the shaping device of the present application is set as a combination of a shaping table 2 and a water-cooled roller 4, so that when the hollow board needs to be cooled and shaped, under the joint action of the shaping table 2 and the water-cooled roller 4, it will be compacted and shaped by the first platform 21 and the second platform 22, and because the water-cooling liquid in the water-cooled roller 4 can circulate, the board surface in contact with the water-cooled roller 4 can quickly achieve heat exchange with the hollow board, thereby achieving high-speed shaping in the production process of the hollow board, and the shaping device does not require air cooling for cooling, which can reduce the situation where powder fills the production site during the production process, and the production process is more environmentally friendly. The present application improves the environmental protection and production efficiency of the hollow board in the shaping process to a certain extent.

[0056] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A high-speed shaping device for a hollow board production line, characterized in that: include: A frame (1) is provided with a shaping platform (2), the shaping platform (2) comprising a first platform (21) and a second platform (22), the first platform (21) being fixed on the frame (1), the second platform (22) being movably connected to the frame (1), and a shaping space (3) being formed between the first platform (21) and the second platform (22) for shaping the hollow plate; A water-cooled roller (4), wherein a clearance groove (5) is provided on the first platform (21), the water-cooled roller (4) is located in the clearance groove (5), one end of the water-cooled roller (4) is connected to a drive motor (6), and the drive shaft of the drive motor (6) is coaxially arranged with the water-cooled roller (4).

2. A high-speed shaping device for a hollow board production line according to claim 1, characterized in that: The water-cooling roller (4) comprises a rotating roller (41) and a water injection roller (42); the rotating roller (41) is arranged in a hollow shape; one end of the rotating roller (41) is coaxially fixed to the drive shaft of the drive motor (6); the other end of the rotating roller (41) abuts against the inner side wall of the clearance groove (5); one end of the water injection roller (42) is inserted into the rotating roller; the other end of the water injection roller (42) passes through one end of the rotating roller (41) away from the drive motor (6), and at the same time passes through the side wall of the first platform (21) and is locked on the first platform (21).

3. A high-speed shaping device for a hollow board production line according to claim 2, characterized in that: The junction between the rotating roller (41) and the water injection roller (42) is sealed.

4. A high-speed shaping device for a hollow board production line according to claim 2, characterized in that: An end of the water injection roller (42) that passes through the side wall of the first platform (21) is also provided with a water injection pipe (7) and a water extraction pipe (8), and the water injection pipe (7) and the water extraction pipe (8) can be connected to an external water cooling component.

5. A high-speed shaping device for a hollow board production line according to claim 2, characterized in that: The outer surface of the rotating roller (41) is coated with an elastic layer.

6. A high-speed shaping device for a hollow board production line according to claim 1, characterized in that: A plurality of the clearance grooves (5) are provided, and a plurality of the water-cooling rollers (4) are provided, and the plurality of the water-cooling rollers (4) correspond one to one to the plurality of the clearance grooves (5).

7. A high-speed shaping device for a hollow board production line according to claim 2, characterized in that: A limiting groove (9) is provided on the side wall of the first platform (21); one end of the water injection roller (42) away from the drive motor (6) is fixedly connected to a limiting block (10); and the limiting block (10) can be blocked in the limiting groove (9).

8. The high-speed shaping device for a hollow board production line according to claim 1, characterized in that: A telescopic cylinder (11) is provided on the frame (1), and a telescopic shaft of the telescopic cylinder (11) passes through the frame (1) and is connected to the second platform (22).

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