Safe and efficient water gap cutting device

By designing a water port cutting device including a body, a positioning fixture, a cylinder drive system and a cutting mold, the problems of low water port cutting efficiency and unclean environment in the prior art are solved, and efficient and safe water port cutting effect is achieved.

CN222681522UActive Publication Date: 2025-03-28DESHI TECHNOLOGY (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202421403561.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-28
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing water port cutting methods, such as laser cutting and cylinder cutting, are complex and expensive, or have a single structure and inefficient, which cannot meet the needs of efficient and safe water port cutting.

Method used

A safe and efficient water port cutting device is designed, including the body, positioning fixture, cylinder drive system and cutting mold. The device cuts the water port through the cylinder and uses the sliding rod and the stabilizing rod to ensure the stability of the movement of the cutting water port and the environment are cleaned through the material collection box and vacuum fan.

Benefits of technology

This device can significantly improve the cutting efficiency of the water port, ensure that the cut water port is smooth and burr-free, and meet the user's efficient and safe needs by collecting the cut scraps and cleaning the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safe and efficient water gap cutting device, and relates to the technical field of molds. Comprising a machine body, the machine body comprises a base and a top plate, and a fixing plate is arranged between the base and the top plate; a positioning jig is arranged at the top of the base and comprises a jig body and a product positioning mold embedded in the top of the jig body, and two product positioning grooves and a water gap discharging hole located between the two product positioning grooves are formed in the product positioning mold. The air cylinder is started to drive the two cutting tool bits to cut the two ends of a water gap of a product at the same time, the water gap cutting efficiency is greatly improved, the stability of the cutting tool bits in the moving process is guaranteed through cooperation of a sliding rod and a stabilizing rod, the stability of a formed product in the water gap cutting process is guaranteed through cooperation of a pressing plate and a spring, and the cut water gap is smoother; and the cut and fallen water gaps can be collected through the material collecting box, so that the working environment is cleaner and tidier, and the use requirements of users are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a safe and efficient nozzle cutting device. Background Art

[0002] The sprue is the joint of the frame and parts formed when the factory pours the model. It is also called the "sprue" (gate method), which means the inlet and outlet of the heated liquid plastic, that is, the excess corners on the surface of the plastic product. Nowadays, plastic products are widely used. When producing plastic products, there will be excess scraps such as the intersection of the mold and the injection port, so before making the product, the production workers need to cut it off.

[0003] Existing methods for cutting nozzles are mostly laser cutting or cylinder cutting. Laser cutting equipment has a complex structure, is expensive and has high use costs. Cylinder cutting equipment has a single structure, low nozzle cutting efficiency and unsatisfactory use effects. Utility Model Content

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a safe and efficient nozzle cutting device, comprising a body, the body comprising a base and a top plate, a fixing plate is arranged between the base and the top plate, and a cylinder is arranged on the top of the top plate;

[0005] A positioning fixture is provided on the top of the base, and the positioning fixture includes a fixture body and a product positioning mold embedded in the top of the fixture body, and the interior of the product positioning mold is provided with two product positioning grooves and a sprue discharge hole located between the two product positioning grooves;

[0006] The output end of the cylinder is provided with a cutting upper die, and the cutting upper die includes a cutter head mounting plate, and at least two cutting cutter heads are arranged at the bottom of the cutter head mounting plate, and the two cutting cutter heads correspond to the two product positioning grooves respectively.

[0007] As a preferred technical solution of the utility model, at least two sliding bars are arranged on the top of the fixture body, and the two sliding bars are symmetrically arranged.

[0008] As a preferred technical solution of the utility model, the output end of the cylinder extends to the bottom of the top plate and is provided with a driving plate, the top end of the sliding rod is movably inserted into the interior of the driving plate, and the cutter head mounting plate is installed at the bottom of the driving plate.

[0009] As a preferred technical solution of the utility model, the bottom of the cutter head mounting plate is connected to a pressure plate through a plurality of springs, the bottom end of the cutting cutter head passes through the bottom of the pressure plate, and a limiting rod which is sleeved with the spring and the pressure plate is provided at the bottom of the cutter head mounting plate.

[0010] As a preferred technical solution of the utility model, a plurality of stabilizing rods are movably provided inside the top plate, and the bottom ends of the stabilizing rods are fixedly connected to the top of the driving plate.

[0011] As a preferred technical solution of the utility model, a fixing block for fixing the fixture body is arranged on the top of the base, the number of the fixing block is not less than one, a movable hole is opened inside the fixing plate, and a circle of rubber pad is sleeved inside the movable hole.

[0012] As a preferred technical solution of the utility model, a fixing rod opposite to the fixing plate is also provided between the base and the top plate, and two starting switches and a temperature display, a time relay and a stop switch located between the two starting switches are also provided on one side of the base.

[0013] As a preferred technical solution of the utility model, it also includes a material receiving assembly, which includes a material receiving box movably arranged inside the fixture body, the water outlet discharge hole is located directly above the material receiving box, and installation grooves are opened on both sides of the material receiving box, and a dust suction fan is arranged inside the installation groove.

[0014] As a preferred technical solution of the utility model, the dust suction fan is arranged at an angle, a filter screen is arranged on one side of the dust suction fan, a connecting seat is arranged on one side of the inner wall of the material receiving box, and a connecting rod is movably arranged inside the connecting seat.

[0015] As a preferred technical solution of the utility model, one end of the connecting rod away from the connecting seat is movably inserted into the inside of the movable hole, and the end of the connecting rod located inside the connecting seat is connected to a spring buckle through a spring, and the top of the spring buckle passes through the top of the connecting seat, and a handle is provided on one side of the material receiving box.

[0016] Compared with the prior art, the utility model provides a safe and efficient nozzle cutting device, which has the following beneficial effects:

[0017] This safe and efficient nozzle cutting device can start the cylinder to drive the two cutting heads to cut both ends of the product nozzle at the same time, which greatly improves the nozzle cutting efficiency. The cooperation of the slide bar and the stabilizer bar ensures the stability of the cutting head during movement. The pressure plate cooperates with the spring to ensure the stability of the molded product when cutting the nozzle, making the nozzle smoother and free of burrs after cutting. The nozzle can be collected through the collecting box after cutting, making the working environment tidier and meeting the user's needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of a safe and efficient nozzle cutting device proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the cutting upper die structure of a safe and efficient nozzle cutting device proposed by the utility model;

[0020] Figure 3 This is a side view of the body structure of a safe and efficient water nozzle cutting device proposed by the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of a material receiving box of a safe and efficient nozzle cutting device proposed by the utility model;

[0022] Figure 5 The utility model provides a schematic diagram of a spring buckle structure of a safe and efficient water nozzle cutting device.

[0023] In the figure: 1. body; 11. base; 111. start switch; 112. temperature display; 113. time relay; 114. stop switch; 12. top plate; 13. fixing rod; 14. fixing plate; 15. cylinder; 16. drive plate; 17. stabilizing rod; 18. fixing block; 19. movable hole; 2. positioning fixture; 21. fixture body; 22. product positioning mold; 23. sliding rod; 24. product positioning groove; 25. nozzle discharge hole; 3. cutting upper mold; 31. cutter head mounting plate; 32. cutting cutter head; 33. limiting rod; 34. pressing plate; 4. material receiving assembly; 41. material receiving box; 42. mounting groove; 43. dust suction fan; 44. filter; 45. connecting seat; 46. connecting rod; 47. handle; 48. snap button. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5 A safe and efficient water nozzle cutting device includes a body 1, wherein the body 1 includes a base 11 and a top plate 12, a fixing plate 14 is arranged between the base 11 and the top plate 12, and a cylinder 15 is arranged on the top of the top plate 12.

[0026] A positioning jig 2 is provided on the top of the base 11. The positioning jig 2 includes a jig body 21 and a product positioning mold 22 embedded in the top of the jig body 21. Two product positioning grooves 24 and a sprue discharge hole 25 located between the two product positioning grooves 24 are provided inside the product positioning mold 22. The product positioning mold 22 is embedded in the top of the jig body 21 and is locked by screws, which facilitates the later replacement of product positioning molds 22 of different specifications.

[0027] A cutting upper die 3 is provided at the output end of the cylinder 15, and the cutting upper die 3 includes a cutter head mounting plate 31. At least two cutting heads 32 are provided at the bottom of the cutter head mounting plate 31. The two cutting heads 32 correspond to the two product positioning grooves 24 respectively. When in use, the formed product is placed inside the product positioning groove 24 so that the product water outlet is located at the water outlet discharge hole 25. The cylinder 15 is started to drive the cutter head mounting plate 31 to descend. The cutter head mounting plate 31 drives the two cutting heads 32 to descend at the same time to cut the two ends of the product water outlet. After the cutting is completed, the detached product water outlet falls into the inside of the receiving box 41.

[0028] As a specific technical solution of this embodiment, at least two slide bars 23 are arranged on the top of the jig body 21, and the two slide bars 23 are symmetrically arranged. The output end of the cylinder 15 extends to the bottom of the top plate 12 and is provided with a driving plate 16. The top of the slide bar 23 is movably penetrated into the interior of the driving plate 16, and the cutter head mounting plate 31 is installed at the bottom of the driving plate 16. The top of the cutter head mounting plate 31 is embedded in the bottom of the driving plate 16 and is locked by screws, which facilitates the later replacement of cutting upper dies 3 of different specifications. The cylinder 15 is started to drive the driving plate 16 to descend, and the driving plate 16 is still on the slide bar 23. The setting of the two slide bars 23 ensures the stability of the lifting and lowering movement of the driving plate 16.

[0029] As a specific technical solution of this embodiment, the bottom of the cutter head mounting plate 31 is connected to a pressure plate 34 through a plurality of springs, and the bottom end of the cutting head 32 passes through the bottom of the pressure plate 34. A limiting rod 33 is provided at the bottom of the cutter head mounting plate 31 which is sleeved with the spring and the pressure plate 34. When the driving plate 16 drives the cutter head mounting plate 31 to descend, the pressure plate 34 first contacts the molded product and presses it, thereby avoiding shaking of the molded product when cutting the water outlet, ensuring the stability during the water outlet cutting operation, and making the water outlet smoother and free of burrs.

[0030] As a specific technical solution of this embodiment, a plurality of stabilizing rods 17 are movably provided inside the top plate 12, and the bottom end of the stabilizing rod 17 is fixedly connected to the top of the driving plate 16. When the driving plate 16 moves, the stabilizing rod 17 is driven synchronously, and the stabilizing rod 17 cooperates with the sliding rod 23 to further ensure the stability of the driving plate 16 and the cutting head 32 during the movement.

[0031] As a specific technical solution of this embodiment, a fixing block 18 for fixing the jig body 21 is provided on the top of the base 11, and the number of the fixing block 18 is not less than one. A movable hole 19 is opened inside the fixing plate 14, and a circle of rubber pads is sleeved inside the movable hole 19. The movable hole 19 is sleeved with the connecting rod 46 through the rubber pad, which effectively increases the resistance of the connecting rod 46 when sliding, and ensures the stability of the connecting rod 46 and the material receiving box 41.

[0032] As a specific technical solution of this embodiment, a fixed rod 13 opposite to the fixed plate 14 is also provided between the base 11 and the top plate 12, and two starting switches 111 and a temperature display 112, a time relay 113 and a stop switch 114 located between the two starting switches 111 are also provided on one side of the base 11. A heater and a temperature sensor are provided inside the cutting head 32. The temperature display 112 is electrically connected to the temperature sensor and the heater for displaying the heater temperature and the temperature detected by the temperature sensor. The time relay 113 is used to control the cylinder 15. The design of the two starting switches 111 avoids the situation where the hands of personnel are located between the positioning jig 2 and the cutting upper mold 3 during operation, which makes it safer to use.

[0033] As a specific technical solution of this embodiment, it also includes a material receiving component 4, which includes a material receiving box 41 movably arranged inside the fixture body 21, the water outlet discharge hole 25 is located just above the material receiving box 41, and mounting grooves 42 are provided on both sides of the material receiving box 41, and a dust suction fan 43 is arranged inside the mounting groove 42, and the dust suction fan 43 is arranged obliquely, and a filter screen 44 is arranged on one side of the dust suction fan 43, and a connecting seat 45 is provided on one side of the inner wall of the material receiving box 41, and a connecting rod 46 is movably arranged inside the connecting seat 45, and one end of the connecting rod 46 away from the connecting seat 45 is movably penetrated into the movable hole 19, and one end of the connecting rod 46 located inside the connecting seat 45 is connected to a spring buckle 48 through a spring, and the top of the spring buckle 48 The part passes through the top of the connecting seat 45, and a handle 47 is provided on one side of the material receiving box 41. The material receiving box 41 is pulled by the handle 47 to move to the inside of the fixture body 21, so that the material receiving box 41 is opposite to the sprue discharge hole 25. After the cutting head 32 cuts off the sprue of the molded product, the product sprue directly falls into the inside of the material receiving box 41 through the sprue discharge hole 25. During operation, the dust suction fan 43 is started, and the dust suction fan 43 continuously sucks the sprue discharge hole 25, which can adsorb the debris and dust generated during the sprue cutting operation on the filter screen 44, reducing the impact on the working environment, making the working environment free from dust interference, and making it more hygienic and safe to use. When the material receiving box 41 needs to be cleaned, the spring buckle 48 is pressed to retract into the inside of the connecting rod 46, and the connecting seat 45 and the connecting rod 46 can be separated through the material receiving box 41.

[0034] To sum up, this safe and efficient water nozzle cutting device, the starting cylinder 15 can drive the two cutting heads 32 to cut the two ends of the product water nozzle at the same time, which greatly improves the water nozzle cutting efficiency. The cooperation between the slide bar 23 and the stabilizing bar 17 ensures the stability of the movement process of the cutting head 32. The pressure plate 34 cooperates with the spring to ensure the stability of the molded product when cutting the water nozzle, making the water nozzle after cutting smoother and free of burrs. The water nozzle after cutting can be collected through the collecting box 41, making the working environment more tidy and meeting the user's use needs.

[0035] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A safe and efficient nozzle cutting device, comprising a body (1), characterized in that: The machine body (1) comprises a base (11) and a top plate (12); a fixing plate (14) is arranged between the base (11) and the top plate (12); and a cylinder (15) is arranged on the top of the top plate (12); A positioning jig (2) is arranged on the top of the base (11), the positioning jig (2) comprising a jig body (21) and a product positioning mold (22) embedded in the top of the jig body (21), the product positioning mold (22) having two product positioning grooves (24) and a sprue discharge hole (25) located between the two product positioning grooves (24); The output end of the cylinder (15) is provided with a cutting upper die (3), the cutting upper die (3) comprising a cutter head mounting plate (31), at least two cutting cutter heads (32) being provided at the bottom of the cutter head mounting plate (31), the two cutting cutter heads (32) respectively corresponding to the two product positioning grooves (24).

2. A safe and efficient nozzle cutting device according to claim 1, characterized in that: At least two slide bars (23) are arranged on the top of the fixture body (21), and the two slide bars (23) are symmetrically arranged.

3. A safe and efficient nozzle cutting device according to claim 2, characterized in that: The output end of the cylinder (15) extends to the bottom of the top plate (12) and is provided with a driving plate (16), the top end of the sliding rod (23) is movably inserted into the interior of the driving plate (16), and the cutter head mounting plate (31) is mounted on the bottom of the driving plate (16).

4. A safe and efficient nozzle cutting device according to claim 1, characterized in that: The bottom of the cutter head mounting plate (31) is connected to a pressure plate (34) via a plurality of springs, the bottom end of the cutting cutter head (32) penetrates the bottom of the pressure plate (34), and a limiting rod (33) sleeved with the spring and the pressure plate (34) is provided at the bottom of the cutter head mounting plate (31).

5. A safe and efficient nozzle cutting device according to claim 1, characterized in that: A plurality of stabilizing rods (17) are movably provided inside the top plate (12), and the bottom ends of the stabilizing rods (17) are fixedly connected to the top of the driving plate (16).

6. A safe and efficient nozzle cutting device according to claim 1, characterized in that: A fixing block (18) for fixing the fixture body (21) is arranged on the top of the base (11), and the number of the fixing block (18) is not less than one. A movable hole (19) is provided inside the fixing plate (14), and a circle of rubber pad is sleeved inside the movable hole (19).

7. A safe and efficient nozzle cutting device according to claim 1, characterized in that: A fixing rod (13) opposite to the fixing plate (14) is also provided between the base (11) and the top plate (12); two starting switches (111) and a temperature display (112) located between the two starting switches (111), a time relay (113) and a stop switch (114) are also provided on one side of the base (11).

8. A safe and efficient nozzle cutting device according to claim 1, characterized in that: The device further comprises a material receiving assembly (4), wherein the material receiving assembly (4) comprises a material receiving box (41) movably arranged inside the fixture body (21), the water outlet discharge hole (25) being located directly above the material receiving box (41), and mounting grooves (42) being provided on both sides of the material receiving box (41), and a dust suction fan (43) being provided inside the mounting groove (42).

9. A safe and efficient nozzle cutting device according to claim 8, characterized in that: The dust suction fan (43) is arranged in an inclined manner, a filter screen (44) is arranged on one side of the dust suction fan (43), a connecting seat (45) is arranged on one side of the inner wall of the material receiving box (41), and a connecting rod (46) is movably arranged inside the connecting seat (45).

10. A safe and efficient nozzle cutting device according to claim 9, characterized in that: One end of the connecting rod (46) away from the connecting seat (45) is movably arranged inside the movable hole (19); one end of the connecting rod (46) located inside the connecting seat (45) is connected to a spring buckle (48) via a spring; the top of the spring buckle (48) penetrates through the top of the connecting seat (45); and a handle (47) is provided on one side of the material receiving box (41).