Aging vacuum adsorption shaping device
By designing an aging vacuum adsorption setting device including an integrated box, template assembly and exhaust assembly, the problem of inconvenience of mold replacement in existing equipment is solved, and the convenient replacement of the shaped template and high sealing of the device are achieved.
Patent Information
- Application Number
- CN202420316292.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-02-20
AI Technical Summary
The existing vacuum adsorption and setting equipment is usually integrated, which is not convenient to replace different vacuum adsorption and setting molds according to the product, resulting in certain defects.
An aging vacuum adsorption shaping device is designed, including an integrated box, a template assembly and an exhaust assembly. The template assembly achieves convenient replacement of the template through the combination of mounting plates, shaping templates, limit frames, sealing frames, sealing sleeves, sealing gaskets and buckles.
By loosening the buckle, the mounting plate can be moved upward, driving the shaping template to separate from the installation box and directly replaced, thereby improving the practical performance of the device. At the same time, the matching of the sealing gasket and the sealing sleeve improves the sealing and stability between the mounting plate and the mounting box.
Smart Images

Figure CN222681765U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vacuum adsorption, in particular to an aging vacuum adsorption shaping device. Background Art
[0002] Vacuum adsorption technology has been widely used in automobile interior manufacturing, especially in the application of vacuum adsorption process for automobile seat back panels.
[0003] In order to reduce the efficiency of external thermal aging of automotive interior products, a layer of coating film will be wrapped on the outside. In order to improve the tightness of the external coating film, a vacuum adsorption process is usually used for coating. When vacuum adsorbing the coating film on the outside of the product, first place the product and the coating film on a vacuum molding mold, and then the vacuum pump works to extract and discharge the air between them.
[0004] When vacuum coating different products, it is necessary to use a mold that matches the product. However, the existing vacuum adsorption molding equipment is usually set in one piece, which is not convenient for replacing different vacuum adsorption molding molds according to the product, and thus has certain defects. Utility Model Content
[0005] The utility model aims to provide an aging vacuum adsorption shaping device to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solution: an aging vacuum adsorption shaping device, comprising:
[0007] An integrated box, the integrated box comprising a mounting box, a vacuum pump being arranged inside the mounting box;
[0008] A template assembly, the template assembly comprising a mounting plate, the mounting plate being arranged on the top of the mounting box, two buckles being arranged on the four sides between the mounting plate and the mounting box, and a shaping template being fixedly connected to the top of the mounting plate;
[0009] The exhaust assembly is arranged at the bottom of one side of the installation box.
[0010] Preferably, a sealing gasket is fixedly connected to the top of the installation box, the top of the sealing gasket is in contact with the installation plate, and a plurality of air extraction holes are provided on the top of the shaping template and the top of the installation plate.
[0011] Preferably, the bottom of the mounting plate is fixedly connected to a limiting frame, the outer wall of the limiting frame is slidably sleeved with the mounting box, and the bottom of the outer wall of the limiting frame is provided with a first inclined surface.
[0012] Preferably, a sealing frame is fixedly sleeved on the top of the inner wall of the installation box, a second inclined surface matching the first inclined surface is provided on the top of the inner wall of the sealing frame, a sealing sleeve is fixedly connected to the inner wall of the sealing frame, and the inner wall of the sealing sleeve fits with the bottom of the outer wall of the limiting frame.
[0013] Preferably, a base is provided at the bottom of the installation box, and four internal bolts are provided at the bottom of the base. The base is fixedly connected to the installation box through the internal bolts. A mounting funnel is fixedly sleeved inside the installation box, and the bottom of the mounting funnel is fixedly mounted to the vacuum pump.
[0014] Preferably, the bottom of the mounting funnel is fixedly connected to a first connecting flange, the air inlet end of the vacuum pump is fixedly sleeved with a second connecting flange, a plurality of mounting bolts are provided at the bottom of the second connecting flange, the second connecting flange is fixedly connected to the first connecting flange by the mounting bolts, and a sealing leather gasket is provided between the first connecting flange and the second connecting flange.
[0015] Technical effects and advantages of the utility model:
[0016] (1) The utility model utilizes the coordinated use of an integrated box, a template assembly and an exhaust assembly. The template assembly includes a mounting plate, a shaping template, a limiting frame, a sealing frame, a sealing sleeve, a sealing gasket and a buckle. By loosening the buckle, the mounting plate can be moved upward, so that the mounting plate drives the shaping template to separate from the mounting box, and then the shaping template can be directly replaced, thereby improving its practical performance;
[0017] (2) The utility model utilizes the coordinated use of a mounting plate and a mounting box, and a sealing gasket is fixedly connected to the bottom of the mounting plate, which can improve the sealing between the mounting plate and the mounting box. The coordinated use of a limiting frame, a sealing frame and a sealing sleeve can further improve the sealing between the mounting plate and the mounting box. Under the action of the limiting frame, the stability of the installation of the mounting plate can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0019] Figure 2 It is a schematic diagram of the internal structure of the front side of the utility model.
[0020] Figure 3 For this utility model Figure 2 Enlarged structural diagram at A in the middle.
[0021] In the figure: 1. integrated box; 11. mounting box; 12. base; 13. vacuum pump; 14. mounting funnel; 15. inner bolt; 2. template assembly; 21. mounting plate; 22. shaping template; 23. exhaust hole; 24. limiting frame; 25. sealing frame; 26. sealing sleeve; 27. sealing gasket; 28. buckle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides Figure 1-3 The aging vacuum adsorption shaping device shown comprises:
[0024] The integrated box 1 includes an installation box 11, a vacuum pump 13 is arranged inside the installation box 11, a base 12 is arranged at the bottom of the installation box 11, four inner bolts 15 are arranged at the bottom of the base 12, the base 12 is fixedly connected to the installation box 11 through the inner bolts 15, an installation funnel 14 is fixedly sleeved inside the installation box 11, the bottom of the installation funnel 14 is fixedly installed with the vacuum pump 13, and the vacuum pump 13 can extract the air between the shaping template 22, the product and the coating film through the installation funnel 14.
[0025] The template component 2 includes a mounting plate 21, which is arranged on the top of the mounting box 11. Two buckles 28 are arranged on the four sides between the mounting plate 21 and the mounting box 11. The mounting plate 21 and the shaping template 22 can be disassembled and replaced by loosening the buckles 28, thereby improving the convenience of operation. The top of the mounting plate 21 is fixedly connected with the shaping template 22, and the top of the mounting box 11 is fixedly connected with a sealing gasket 27. The top of the sealing gasket 27 fits with the mounting plate 21. The top of the shaping template 22 and the top of the mounting plate 21 are both provided with a plurality of exhaust holes 23. The bottom of the mounting plate 21 is fixedly connected with A limiting frame 24, the outer wall of the limiting frame 24 is slidably sleeved with the installation box 11, a first inclined surface is provided at the bottom of the outer wall of the limiting frame 24, a sealing frame 25 is fixedly sleeved on the top of the inner wall of the installation box 11, a second inclined surface matching the first inclined surface is provided on the top of the inner wall of the sealing frame 25, a sealing sleeve 26 is fixedly connected to the inner wall of the sealing frame 25, the inner wall of the sealing sleeve 26 is fitted with the bottom of the outer wall of the limiting frame 24, so that when there is an extrusion force between the mounting plate 21 and the mounting box frame 11, the greater the extrusion force exerted on the sealing gasket 27 and the sealing sleeve 26, the stronger the sealing between the mounting plate 21 and the mounting box 11.
[0026] The bottom of the mounting funnel 14 is fixedly connected with a first connecting flange, the air inlet end of the vacuum pump 13 is fixedly sleeved with a second connecting flange, a plurality of mounting bolts are arranged at the bottom of the second connecting flange, the second connecting flange is fixedly connected to the first connecting flange by the mounting bolts, a sealing leather gasket is arranged between the first connecting flange and the second connecting flange, and the vacuum pump 13 can be disassembled and maintained by removing the mounting bolts.
[0027] The vacuum pump 13 is electrically connected to an external power source via an external vacuum pump switch.
[0028] Working principle of the utility model: when the protective film is vacuum coated on the outside of the product, the product is first placed on the shaping template 22, and then the protective film is sleeved on the outside of the product and the shaping template 22, and then the vacuum pump 13 is powered on to work, so that the air between the protective film, the product and the shaping template 22 is extracted through multiple exhaust holes 23 and the installation funnel 14, so as to achieve vacuum coating of the protective film on the outside of the product;
[0029] When the shaping template 22 is disassembled and replaced, first release the multiple buckles 28, then use the two handles to drive the mounting plate 21 to rise and separate from the mounting box 11, then use the mounting plate 21 to place the replaced shaping template 22 on the mounting box 11, and make the limiting frame 24 at the bottom of the mounting plate 21 slide and sleeve with the mounting box 11, and use the buckle 28 to fix the mounting plate 21, at this time, the first inclined surface of the outer wall of the limiting frame 24 fits with the sealing sleeve 26 on the sealing frame 25, and under the action of the sealing gasket 27, the sealing between the mounting plate 21 and the mounting box 11 is guaranteed, thereby completing the replacement of the shaping template 22.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An aging vacuum adsorption shaping device, characterized in that: include: An integrated box (1), the integrated box (1) comprising a mounting box (11), a vacuum pump (13) being arranged inside the mounting box (11); A template assembly (2), the template assembly (2) comprising a mounting plate (21), the mounting plate (21) being arranged on the top of a mounting box (11), two buckles (28) being arranged on the four sides between the mounting plate (21) and the mounting box (11), the top of the mounting plate (21) being fixedly connected to a shaping template (22), the top of the mounting box (11) being fixedly connected to a sealing gasket (27), the top of the sealing gasket (27) being in contact with the mounting plate (21), and a plurality of air extraction holes being provided on the top of the shaping template (22) and the top of the mounting plate (21) (23), the bottom of the mounting plate (21) is fixedly connected to a limiting frame (24), the outer wall of the limiting frame (24) is slidably sleeved with the mounting box (11), the bottom of the outer wall of the limiting frame (24) is provided with a first inclined surface, the top of the inner wall of the mounting box (11) is fixedly sleeved with a sealing frame (25), the top of the inner wall of the sealing frame (25) is provided with a second inclined surface matching the first inclined surface, the inner wall of the sealing frame (25) is fixedly connected to a sealing sleeve (26), and the inner wall of the sealing sleeve (26) is in contact with the bottom of the outer wall of the limiting frame (24).
2. The aging vacuum adsorption shaping device according to claim 1, characterized in that: A base (12) is provided at the bottom of the installation box (11), and four internal bolts (15) are provided at the bottom of the base (12). The base (12) is fixedly connected to the installation box (11) via the internal bolts (15). A mounting funnel (14) is fixedly sleeved inside the installation box (11), and the bottom of the mounting funnel (14) is fixedly mounted to the vacuum pump (13).
3. The aging vacuum adsorption shaping device according to claim 2, characterized in that: The bottom of the mounting funnel (14) is fixedly connected to a first connecting flange, the air inlet end of the vacuum pump (13) is fixedly sleeved with a second connecting flange, a plurality of mounting bolts are arranged at the bottom of the second connecting flange, the second connecting flange is fixedly connected to the first connecting flange via the mounting bolts, and a sealing leather gasket is arranged between the first connecting flange and the second connecting flange.