Cloth transfer system

Abstract

The utility model provides a cloth transfer system, including main body frame, power part, bearing part, enclosure part and control system, main body frame includes base, connecting seat and linking seat, power part includes servo motor no. 1, roller no. 1, push rod motor no. The fence part comprises a flexible fence mechanism, a fixed fence mechanism and an auxiliary conveying mechanism. The adaptation range can be effectively expanded; in the transfer process, an operator only needs to press a corresponding switch, so that the labor intensity is greatly reduced; the non-rolled cloth transfer device can be in butt joint with follow-up processing equipment, the production process is simplified, space is saved, and therefore the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the field of cloth processing, in particular to a cloth transfer system. Background Art

[0002] Waterproof and breathable fabrics are made of polymer waterproof and breathable materials and fabrics. While enhancing the air tightness and water tightness of the fabric, they have unique breathability, which can quickly discharge water vapor inside the structure to avoid the growth of mold and keep the human body dry. It solves the problems of breathability, windproof, waterproof, and warmth retention. It is a new type of healthy and environmentally friendly fabric that is increasingly popular among people.

[0003] In order to obtain high-quality waterproof fabrics, a cloth-stitching machine is needed to evenly stack and splice the fabric rolls, and then a laminating machine and glue are used to press the polymer waterproof and breathable material onto the fabric.

[0004] In the above processing, the fabric needs to be transferred many times. The traditional transfer method is to use a rectangular storage container with a transfer trailer, which has the following defects:

[0005] First, the adaptability range is limited, and the adaptability to equipment other than cloth-moving machines is low, and manual long-term adjustment of the cloth entry position is required.

[0006] Second, the transfer is labor-intensive.

[0007] Third, when the fabric is transferred out of the equipment, it can only be transferred manually, which leads to low efficiency. Moreover, the transferred fabric cannot be directly applied to the subsequent production process, and adjustments need to be made and the storage equipment needs to be replaced. Utility Model Content

[0008] The utility model proposes a cloth transfer system, which can effectively solve the problems mentioned in the background technology.

[0009] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0010] A cloth transfer system comprises a main device and a control system.

[0011] Specifically, the main device includes a main frame, a power part, a receiving part, and an enclosure part.

[0012] Furthermore, the main frame includes a base, a connecting seat and a connecting seat. The base includes a rectangular hollow container, a rectangular through hole and a strip through hole are arranged on the upper bottom plate, and a rectangular through hole and a circular through hole are arranged on the lower bottom plate. The connecting seat includes a rectangular hollow container, which is symmetrically arranged on the base, and a circular through hole is arranged on the side plate at an equal distance; a baffle is arranged between the connecting seats. The connecting seat is arranged at the upper end of the connecting seat.

[0013] Furthermore, the power part includes a servo motor 1, a roller 1, a push rod motor 1 and a stop pad. The servo motor 1 is arranged in the base; the roller 1 is arranged on the rotating shaft of the servo motor 1 through a reduction gear box, and its lower end is located below the rectangular through hole 2; the push rod motor 1 is arranged on the inner wall of the lower bottom plate of the base through a mounting frame; and the stop pad is arranged on the movable end of the push rod motor 1.

[0014] Furthermore, the receiving part includes a carrying mechanism and an auxiliary swing mechanism. The carrying mechanism includes a movable bottom plate, an annular frame, a movable pressure plate, an electromagnet 1 and an electric lifting device; the electric lifting device is arranged in the base; the movable bottom plate is arranged on the movable end of the electric lifting device and is located above the base; the annular frame is arranged on the movable bottom plate; the movable pressure plate pin is connected to the annular frame; the electromagnet 1 is arranged on the movable pressure plate, and a corresponding iron sheet 1 is arranged on the movable bottom plate. The auxiliary swing mechanism includes an electric telescopic rod 1, a "C"-shaped rod, a roller shaft 1 and an electromagnet 2; the electric telescopic rod 1 is symmetrically arranged on the connecting seat; the "C"-shaped rod is detachably connected to the movable end of the electric telescopic rod 1, and a roller 2 is arranged on its lower bottom surface; the electromagnet 2 is arranged on the "C"-shaped rod through an elastic telescopic rod; the roller shaft 1 is pin-connected to the "C"-shaped rod.

[0015] Furthermore, the enclosure part includes a flexible enclosure mechanism, a fixed enclosure mechanism and an auxiliary conveying mechanism.

[0016] Furthermore, the flexible enclosure mechanism includes servo motor 2, reel 1, servo motor 3, reel 2, slide bar 1, annular slider and connecting rod. Servo motor 2 and reel 1 are arranged in the base; servo motor 2 is connected to reel 1 through a reduction gear box; an isolation curtain is arranged on reel 1; slide bar 1 is arranged on the base; the connecting rod is arranged on slide bar 1 through an annular slider; the upper end of the isolation curtain is detachably connected to the connecting rod; servo motor 3 and reel 2 are arranged on the connecting seat; servo motor 3 is connected to reel 2 through a reduction gear box; reel 2 and the connecting rod are connected by a rope chain.

[0017] Furthermore, the fixed enclosure mechanism includes an electric telescopic rod 2 and an electromagnet 3. The electric telescopic rod 2 is arranged in the connecting seat, and its movable end is slidably connected to the circular through hole 2; the electromagnet 3 is arranged on the movable end of the electric telescopic rod 2.

[0018] Furthermore, the auxiliary conveying mechanism includes a movable cargo box, a push rod motor 2, a pressure roller and an electric roller shaft. The movable cargo box is arranged on the connecting rod, and a circular through hole 3 is arranged on the connecting rod; the electric roller shaft is arranged on the upper bottom plate of the movable cargo box; the push rod motor 2 is arranged in the movable cargo box; the pressure roller is arranged on the movable end of the push rod motor 2 and is located above the movable cargo box.

[0019] Specifically, the control system includes a control mechanism, a feedback mechanism and a PLC controller. The control mechanism includes a start switch, a transfer switch, a fabric storage switch, a roll fabric storage switch and an unloading switch. The feedback mechanism includes a plurality of distance sensor modules.

[0020] Furthermore, an anti-slip ring is added to the motorized roller shaft.

[0021] Furthermore, an electromagnet four is added at the connection between the electric telescopic rod one and the "C"-shaped rod.

[0022] Advantages compared to the prior art:

[0023] In the utility model, the following functions are realized through the integrated arrangement of the main frame, the power part, the receiving part, the enclosure part and the control part:

[0024] First, compared with the traditional "rectangular storage container" transfer method, the adaptation range is effectively improved; in addition to the manipulator, it can also be adapted to laminating machines and other processing equipment.

[0025] Secondly, in the transfer process of the utility model, the operator only needs to press the corresponding switch, which greatly reduces the labor intensity.

[0026] Thirdly, the setting of the auxiliary conveying mechanism realizes the smooth transfer of non-rolled fabrics. In addition, the device can be connected to subsequent processing equipment (such as reel collection, edge processing, etc.), simplifying the production process, saving space, and thus reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the top view structure of the utility model;

[0028] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the utility model viewed from above;

[0029] Figure 3 This is a schematic diagram of a partial cross-sectional structure of the utility model;

[0030] Figure 4 This is a schematic diagram of a partially enlarged cross-sectional structure of the utility model;

[0031] Figure 5 A is a schematic diagram of the structure of the utility model system;

[0032] Figure 6 This is a schematic diagram B of the system structure of the utility model.

[0033] In the figure: 101. base, 102. connecting seat, 103. connecting seat, 104. baffle, 201. servo motor 1, 202. roller 1, 203. push rod motor 1, 204. stop pad, 301. electric lifting device, 302. movable bottom plate, 303. ring frame, 304. movable pressure plate, 305. electric telescopic rod 1, 306. "C" shaped rod, 307. roller shaft 1, 401. servo motor 2, 402. reel 1, 403. slide rod 1, 404. isolation curtain, 405. servo motor 3, 406. reel 2, 407. electric telescopic rod 2, 501. movable loading box, 502. push rod motor 2, 503. pressure roller, 504. electric roller shaft. DETAILED DESCRIPTION

[0034] Example 1, refer to the attached Figure 1-6 A material transfer system includes a main device and a control system. The main device includes a main frame, a power part, a receiving part, and a blocking part.

[0035] The main frame includes a base 101 , a connecting seat 102 and a connecting seat 103 .

[0036] The base 101 includes a rectangular hollow container.

[0037] A rectangular through hole 1 and a strip through hole 1 are arranged on the upper bottom plate of the rectangular hollow container 1; the rectangular through hole 1 is used for installing the movable bottom plate 302; and the strip through hole 1 is used for installing the isolation curtain.

[0038] A rectangular through hole 2 and a circular through hole 1 are arranged on the lower bottom plate of the rectangular hollow container 1; the rectangular through hole 2 is used for installing the roller 1 202 .

[0039] The connecting base 102 includes a second rectangular hollow container.

[0040] The connecting base 102 is symmetrically disposed on the base 101 .

[0041] Two circular through holes are equidistantly arranged on the two side plates of the rectangular hollow container for installing the two electric telescopic rods 407 .

[0042] The connecting seat 103 is disposed on the upper end of the connecting seat 102 .

[0043] A baffle 104 is disposed between the connection sockets 102 .

[0044] The power part includes a servo motor 201 , a roller 202 , a push rod motor 203 and a stop pad 204 .

[0045] The servo motor 201 is disposed in the base 101 .

[0046] The roller 1 202 is arranged on the rotating shaft of the servo motor 1 201 through a reduction gear box; the lower end of the roller 1 202 is located below the rectangular through hole 2.

[0047] The push rod motor 203 is arranged on the inner wall of the lower bottom plate of the base 101 through a mounting frame.

[0048] The stop pad 204 is disposed on the movable end of the push rod motor 203 .

[0049] The receiving part includes a carrying mechanism and an auxiliary arrangement mechanism.

[0050] The object-carrying mechanism includes a movable bottom plate 302 , an annular frame 303 , a movable pressing plate 304 , an electromagnet 1 and an electric lifting device 301 .

[0051] The electric lifting device 301 is disposed in the base 101 .

[0052] The movable bottom plate 302 is disposed on the movable end of the electric lifting device 301 , and the movable bottom plate 302 is located above the base 101 .

[0053] The annular frame 303 is disposed on the movable bottom plate 302 .

[0054] The movable pressing plate 304 is pin-connected to the annular frame 303 .

[0055] The first electromagnet is disposed on the movable pressing plate 304 .

[0056] A corresponding iron sheet 1 is disposed on the movable bottom plate 302 .

[0057] The auxiliary manipulation mechanism comprises an electric telescopic rod 305, a "C"-shaped rod 306, a roller shaft 307 and an electromagnet 2.

[0058] The electric telescopic rod 305 is symmetrically arranged on the connecting seat 103 .

[0059] The “C”-shaped rod 306 is detachably connected to the movable end of the electric telescopic rod 305 .

[0060] A second roller is disposed on the lower bottom surface of the “C”-shaped rod 306 .

[0061] The second electromagnet is arranged on the "C"-shaped rod 306 through an elastic telescopic rod.

[0062] Roller shaft 307 is pin-connected to the “C”-shaped rod 306 .

[0063] The enclosure part includes a flexible enclosure mechanism, a fixed enclosure mechanism and an auxiliary conveying mechanism.

[0064] The flexible enclosure mechanism includes a servo motor 2 401, a reel 1 402, a servo motor 3 405, a reel 2 406, a slide bar 1 403, an annular slide bar and a connecting rod.

[0065] The second servo motor 401 and the first reel 402 are disposed in the base 101 .

[0066] The servo motor 2 401 is connected to the reel 1 402 via a reduction gear box.

[0067] An isolation curtain 404 is provided on the reel 1 402 .

[0068] The sliding bar 403 is disposed on the base 101 .

[0069] The connecting rod is arranged on the sliding rod 403 through an annular sliding block.

[0070] The upper end of the isolation curtain 404 is detachably connected to the connecting rod.

[0071] The servo motor 3 405 and the reel 2 406 are disposed on the connection base 103 .

[0072] The servo motor three 405 is connected to the reel two 406 through a reduction gear box.

[0073] The reel 2 406 is connected to the connecting rod by a rope chain.

[0074] The fixed enclosure mechanism comprises an electric telescopic rod 2 407 and an electromagnet 3.

[0075] The electric telescopic rod 2 407 is disposed in the connecting seat 102 .

[0076] The movable end of the second electric telescopic rod 407 is slidably connected to the second circular through hole.

[0077] The electromagnet three is arranged on the movable end of the electric telescopic rod two 407 .

[0078] The auxiliary conveying mechanism includes a movable loading box 501 , a push rod motor 2 502 , a pressure roller 503 and a motorized roller shaft 504 .

[0079] The movable carrying box 501 is disposed on the connecting rod.

[0080] A circular through hole three is provided on the movable carrying box 501 .

[0081] The motorized roller 504 is disposed on the upper bottom plate of the movable loading box 501 .

[0082] The second push rod motor 502 is disposed in the movable object carrying box 501 .

[0083] The pressure roller 503 is disposed on the movable end of the push rod motor 2 502 ; the pressure roller 503 is located above the movable object carrying box 501 .

[0084] The control system includes a control mechanism, a feedback mechanism and a PLC controller.

[0085] The control mechanism includes a start switch, a transfer switch, a cloth storage switch, a roll cloth storage switch and an unloading switch.

[0086] The start switch, the transfer switch, the cloth storage switch, the roll cloth storage switch, and the unloading switch are arranged on the side plate of the connecting seat 102 .

[0087] Four transfer switches are provided to assist the PLC controller in controlling the start and stop of four servo motors 201.

[0088] Two unloading switches are provided, which are respectively located on different connection seats 102 .

[0089] The feedback mechanism includes a distance sensor module 1 and a distance sensor module 2.

[0090] The distance sensor module 1 is equidistantly arranged on the baffle 104 to assist the PLC controller in monitoring the position of the upper end of the cloth.

[0091] The distance sensor module 2 is disposed on the movable carrier box 501 to assist the PLC controller in monitoring the position of the cloth.

[0092] Working principle and usage:

[0093] The first step is pre-setting:

[0094] Press the start switch to debug the power supply of the device.

[0095] Move the device below the discharge port of the fabric processing device (such as a fabric manipulation machine, laminating machine, etc.).

[0096] The method of moving the device is: by clicking the corresponding transfer switch, the PLC controller outputs a signal to the corresponding servo motor 201, so that the servo motor 201 is started, and the servo motor 201 drives the roller 202 to rotate, so that the device is moved.

[0097] Step 2: Store the fabric sheets:

[0098] Case 1, below the fabric machine:

[0099] The lower end of the cloth to be stored is placed below the movable pressing plate 304 on the movable bottom plate 302 .

[0100] When the fabric storage switch is pressed, the PLC controller outputs signals to the electromagnet 1, the servo motor 2 401 and the servo motor 3 405.

[0101] Servo motor 2 401 and servo motor 3 405 are started to transfer the upper end of the isolation curtain 404 to the upper end of the slide bar 1 403 .

[0102] Once the electromagnet is activated, the lower end of the cloth is fixed. When the upper end of the cloth is stacked to the position of the distance sensor module 1 (multiple distance sensor modules 1), the distance sensor module 1 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the electric lifting device 301, and the electric lifting device 301 drives the movable bottom plate 302 to move down a distance to continue stacking the cloth.

[0103] Situation 2, not under the fabric machine:

[0104] The lower end of the cloth to be stored is placed below the movable pressing plate 304 on the movable bottom plate 302 .

[0105] Long press the fabric storage switch, and the PLC controller outputs signals to the electromagnet 1, the electric telescopic rod 1 305, the electromagnet 2, the servo motor 2 401, and the servo motor 3 405.

[0106] Servo motor 2 401 and servo motor 3 405 are started to transfer the upper end of the isolation curtain 404 to the upper end of the slide bar 1 403 .

[0107] The first electromagnet is activated to fix the lower end of the cloth. The first electric telescopic rod 305 and the second electromagnet are activated to realize the merging of the two "C"-shaped rods 306, thereby limiting the entry position of the cloth. Afterwards, the first electric telescopic rod 305 operates in coordination, and the two "C"-shaped rods 306 swing back and forth synchronously, realizing the operation of a "cloth manipulator" to assist in feeding.

[0108] When the upper end of the cloth is stacked to the position of distance sensor module one (multiple distance sensor modules one), distance sensor module one outputs a signal to the PLC controller, and the PLC controller outputs a signal to the electric lifting device 301, and the electric lifting device 301 drives the movable bottom plate 302 to move down a distance to continue stacking the cloth.

[0109] Step 3: Store the rolled fabric:

[0110] When the roll fabric storage switch is pressed, the PLC controller outputs signals to the electric telescopic rod 2 407 , the electromagnet 3 , the servo motor 2 401 , and the servo motor 3 405 .

[0111] Servo motor 2 401 and servo motor 3 405 are started to transfer the upper end of isolation curtain 404 to the upper end of slide bar 1 403. Electric telescopic rod 2 407 drives electromagnet 3 to approach each other, electromagnet 3 is started, and two electric telescopic rods 2 407 are merged to improve strength and facilitate stacking of rolled fabrics.

[0112] When the upper end of the rolled fabric is stacked to the position of the distance sensor module 1 (multiple distance sensor modules 1), the distance sensor module 1 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the electric lifting device 301, and the electric lifting device 301 drives the movable bottom plate 302 to move down a distance to continue stacking the rolled fabric.

[0113] Step 4: Uninstall:

[0114] Case 1: Unloading of roll fabric:

[0115] By pressing the unloading switch on one side, the PLC controller outputs signals to the servo motor 2 401, the servo motor 3 405, the electric telescopic rod 2 407, and the electromagnet 3.

[0116] The electromagnet three at the upper end of the side is closed, and the electric telescopic rod two 407 is reset to facilitate unloading.

[0117] The servo motor 2 401 and the servo motor 3 405 are started to move the upper end of the isolation curtain 404 on this side downward by a certain distance.

[0118] At the same time, the electric lifting device 301 drives the movable bottom plate 302 to move upward, so that the cloth roll to be unloaded is located in the area where the distance sensor module 1 is located, which is convenient for unloading.

[0119] Case 2: Unloading of general stacked fabrics:

[0120] By pressing and holding the unloading switch on one side, the PLC controller outputs signals to the servo motor 2 401, the servo motor 3 405, the electric telescopic rod 2 407, and the electromagnet 3.

[0121] The electromagnet three at the upper end of the side is closed, and the electric telescopic rod two 407 is reset to facilitate unloading.

[0122] The servo motor 2 401 and the servo motor 3 405 are started to move the upper end of the isolation curtain 404 on this side downward by a certain distance.

[0123] At the same time, the electric lifting device 301 drives the movable bottom plate 302 to move upward, so that the cloth roll to be unloaded is located in the area where the distance sensor module 1 is located, and the end of the cloth passes between the pressure roller 503 and the electric roller shaft 504. The distance sensor module 2 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the push rod motor 2 502 and the electric roller shaft 504.

[0124] The push rod motor 2 502 delays the pressing roller 503 to move down and press the cloth. The electric roller shaft 504 delays the start, so that the cloth is transferred out of the device in an orderly manner, and can be connected with a laminating machine and other devices.

[0125] Embodiment 2, based on embodiment 1, an anti-slip ring is additionally provided on the electric roller shaft 504 .

[0126] Embodiment 3, on the basis of embodiment 1, an electromagnet 4 is additionally provided at the connection between the electric telescopic rod 1 305 and the “C”-shaped rod 306 to realize the rapid disassembly of the “C”-shaped rod 306.

Claims

1. A cloth transfer system, comprising a main device and a control system, characterized in that: The main device comprises a main frame, a power part, a receiving part, a blocking part and a control part; the main frame comprises a base (101), a connecting seat (102) and a connecting seat (103); the power part comprises a servo motor (201), a roller (202), a push rod motor (203) and a stop pad (204); the receiving part comprises a carrying mechanism and an auxiliary manipulation mechanism; the carrying mechanism comprises a movable bottom plate (302), an annular frame (303), a movable pressure plate (304), an electromagnet and an electric lifting device (301); the electric lifting device (301) is arranged in the base (101); the movable bottom plate (302) is arranged on the movable end of the electric lifting device (301), and the movable bottom plate (302) is arranged on the movable end of the electric lifting device (301), and the movable bottom plate (302) is arranged on the movable end of the electric lifting device (301). The plate (302) is located above the base (101); the annular frame (303) is arranged on the movable bottom plate (302); the movable pressure plate (304) is pin-connected to the annular frame (303); the electromagnet 1 is arranged on the movable pressure plate (304); an iron sheet 1 is arranged on the movable bottom plate (302); the auxiliary manipulation mechanism comprises an electric telescopic rod 1 (305), a "C"-shaped rod (306), a roller shaft 1 (307) and an electromagnet 2; the enclosure part comprises a flexible enclosure mechanism, a fixed enclosure mechanism and an auxiliary conveying mechanism; the flexible enclosure mechanism comprises a servo motor 2 (401), a reel 1 (402), a servo motor 3 (405), a reel 2 (406), a slide bar 1 (403), an annular slider and a connecting rod.

2. A cloth transfer system according to claim 1, characterized in that: An electric telescopic rod (305) is arranged on a connection seat (103); a "C"-shaped rod (306) is detachably connected to a movable end of the electric telescopic rod (305); a roller (2) is arranged on the lower bottom surface of the "C"-shaped rod (306); an electromagnet (2) is arranged on the "C"-shaped rod (306) through an elastic telescopic rod; and a roller (307) is pin-connected to the "C"-shaped rod (306).

3. A cloth transfer system according to claim 1, characterized in that: A servo motor (201) is arranged in a base (101); a roller (202) is arranged on the rotating shaft of the servo motor (201) through a reduction gear box; the lower end of the roller is located below the rectangular through hole (2); a push rod motor (203) is arranged on the inner wall of the lower bottom plate of the base (101) through a mounting frame; and a stop pad (204) is arranged on the movable end of the push rod motor (203).

4. A cloth transfer system according to claim 1, characterized in that: Servo motor 2 (401) and reel 1 (402) are arranged in the base (101); servo motor 2 (401) is connected to reel 1 (402) through a reduction gear box; an isolation curtain (404) is arranged on reel 1 (402); slide bar 1 (403) is arranged on the base (101); connecting rod is arranged on slide bar 1 (403) through an annular slider; the upper end of the isolation curtain (404) is detachably connected to the connecting rod; servo motor 3 (405) and reel 2 (406) are arranged on the connecting seat (103); servo motor 3 (405) is connected to reel 2 (406) through a reduction gear box; reel 2 (406) and the connecting rod are connected by a rope chain.

5. The cloth transfer system according to claim 1, characterized in that: The fixed enclosure mechanism comprises an electric telescopic rod 2 (407) and an electromagnet 3; the electric telescopic rod 2 (407) is arranged in a connecting seat (102); the movable end of the electric telescopic rod 2 (407) is slidably connected to the circular through hole 2; and the electromagnet 3 is arranged on the movable end of the electric telescopic rod 2 (407).

6. The cloth transfer system according to claim 1, characterized in that: The auxiliary conveying mechanism comprises a movable object carrying box (501), a second push rod motor (502), a pressure roller (503) and an electric roller shaft (504); the movable object carrying box (501) is arranged on a connecting rod, on which a third circular through hole is arranged; the electric roller shaft (504) is arranged on an upper bottom plate of the movable object carrying box (501); the second push rod motor (502) is arranged in the movable object carrying box (501); the pressure roller (503) is arranged on the movable end of the second push rod motor (502) and is located above the movable object carrying box (501).

7. The cloth transfer system according to claim 1, characterized in that: The base (101) comprises a rectangular hollow container, wherein a rectangular through hole and a strip through hole are arranged on the upper bottom plate, and a rectangular through hole and a circular through hole are arranged on the lower bottom plate; the connecting seat (102) comprises a rectangular hollow container, wherein a circular through hole is arranged on the side plate; and the connecting seat (103) is arranged at the upper end of the connecting seat (102).

8. The cloth transfer system according to claim 1, characterized in that: A baffle (104) is arranged between the connection seats (102).

9. The cloth transfer system according to claim 1, characterized in that: An electromagnet 4 is additionally provided at the connection between the electric telescopic rod 1 (305) and the "C"-shaped rod (306).

10. A cloth transfer system according to claim 6, characterized in that: An anti-slip ring is added to the motorized roller shaft (504).

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