Full-automatic filling machine for slag-free molten bean production
By designing drive components and quantitative unloading components in a fully automatic filling machine for the production of dissolved beans, the problems of sticky blockage and low filling accuracy caused by melting dissolved beans are solved, and an efficient and accurate filling process is achieved.
Patent Information
- Application Number
- CN202420955440.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing fully automatic filling machine for the production of dissolved beans is prone to melt and stick to the inner wall of the filling box during the filling process, causing blockage, and the filling efficiency is low, and the quantitative inspection is inaccurate, resulting in poor filling accuracy.
A fully automatic filling machine for the production of slag-free beans was designed, using drive components and quantitative discharge components. The drive assembly achieves uniform discharge and prevents sticking through spiral blades and mixing rods. The quantitative discharge assembly drives the loading table to rotate and the material limiting recesses to achieve quantitative dispensing and precise discharge through the motor.
It effectively avoids the sticky and blockage problems caused by melting the dissolved beans during filling, improves the filling efficiency and accuracy, and ensures uniform cutting and quantitative separation of the materials.
Smart Images

Figure CN222682725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling, in particular to a full-automatic filling machine for residue-free dissolving bean production. Background Art
[0002] Filling machines are mainly a small category of packaging machines. From the perspective of material packaging, they can be divided into liquid filling machines, paste filling machines, powder filling machines, and granule filling machines; in terms of the degree of production automation, they can be divided into semi-automatic filling machines and fully automatic filling production lines.
[0003] The current fully automatic filling machines for soluble beans production, during filling, due to environmental and other reasons, the soluble beans will partially melt during filling, causing the soluble beans to stick to the inner wall of the filling box and cause blockage. During filling, some filling machines only have a single discharge port, resulting in low filling efficiency. In addition, the existing filling machines lack quantitative components to perform quantitative detection of filling, and the filling accuracy is poor. Utility Model Content
[0004] The utility model aims to provide a fully automatic filling machine for the production of residue-free dissolved beans to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A fully automatic filling machine for residue-free dissolved beans production comprises a filling cylinder, a feeding port is provided at the top front end of the filling cylinder, a driving assembly is arranged inside and on the top of the filling cylinder, a quantitative unloading assembly is arranged at the bottom of the filling cylinder, three legs are fixedly connected to the bottom of the quantitative unloading assembly, and universal wheels are arranged at the bottom of the three legs.
[0007] Preferably, the driving assembly includes a driving outer cover, which is fixedly connected to the top outer surface of the filling barrel, a support plate is fixedly connected to the left end of the inner bottom wall of the driving outer cover, a motor 1 is fixedly connected to the top of the support plate, the output end of the motor 1 is connected to a bevel gear 1, the right side of the bevel gear 1 is meshingly connected with a mutually perpendicular bevel gear 2, the bevel gear 2 is arranged on the right side of the inner bottom of the driving outer cover, a spiral blade is fixedly connected to the lower end of the bevel gear 2, the spiral blade passes through the filling barrel and the rotating wheel and the bottom extends to the lower end of the discharge nozzle, the top of the outer surface of the spiral blade is fixedly connected to the rotating wheel, the left and right sides of the rotating wheel are fixedly connected to stirring rods, and the lower end of the filling barrel is fixedly connected to a discharge nozzle that penetrates each other.
[0008] Preferably, the stirring rod is an "X"-shaped structure and fits closely with the inner wall of the filling cylinder, and a plurality of openings are formed on the side wall of the lower end of the discharge nozzle.
[0009] Preferably, the quantitative unloading assembly includes a base, the top of the base is slidably connected to a material receiving platform, a plurality of material limiting recesses are evenly arranged on the top of the material receiving platform, a motor 2 is fixedly connected to the center position of the bottom of the base, the output end of the motor 2 passes through the top of the base and is arranged at the center position of the material receiving platform, two base discharge ports are arranged on the top of the base, and discharge ports are fixedly connected to the front and rear ends of the bottom of the base at the corresponding positions of the base discharge ports.
[0010] Preferably, the bottom of the discharge nozzle is slidably connected to the top of the receiving platform.
[0011] Preferably, the surrounding side walls of the material receiving platform extend to be flush with the top of the material discharging nozzle.
[0012] Preferably, the base discharge port, the limiting concave block and the discharge nozzle are of the same size.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The driving assembly provided in the utility model can achieve uniform material feeding through the rotation of the spiral blades during the implementation process, thereby avoiding material waste caused by too fast or too slow material feeding. Since a rotating wheel and a stirring rod are also provided on the spiral blades, the material inside the filling cylinder can be stirred when the stirring rod rotates, thereby avoiding sticking caused by melting of the material.
[0015] 2. The quantitative unloading component provided in the utility model drives the material receiving table to rotate through the motor 2 during the implementation process, and a plurality of limiting recesses are provided on the top of the material receiving table. The limiting recesses can quantitatively divide the materials, thereby achieving the accuracy of material division. When the material receiving table rotates, the materials will fall from the discharge nozzle into the limiting recesses. When the limiting recesses are filled with materials, the material receiving table will then rotate to the position of the base discharge port. Since a plurality of base discharge ports are provided, the work efficiency can be accelerated and the working time can be saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.
[0018] Figure 3 This is another schematic cross-sectional structure diagram of the present utility model.
[0019] Figure 4 It is a schematic diagram of the structure of the utility model from an isometric perspective.
[0020] Figure 5 It is a schematic diagram of the structure of the quantitative unloading component of the utility model.
[0021] In the figure: 101, filling barrel; 102, feed port; 103, support leg; 104, universal wheel; 2, drive assembly; 201, drive cover; 202, motor 1; 203, bevel gear 1; 204, support plate; 205, bevel gear 2; 206, rotating wheel; 207, spiral blade; 208, stirring rod; 209, discharge nozzle; 3, quantitative unloading assembly; 301, material receiving platform; 302, material limiting concave block; 303, base; 304, discharge port; 305, motor 2; 306, base discharge port. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1 The utility model provides a technical solution: a fully automatic filling machine for residue-free soluble beans production, including a filling cylinder 101, a feeding port 102 is provided at the top front end of the filling cylinder 101, materials can be added into the filling cylinder 101 through the feeding port 102, a driving assembly 2 is arranged inside and on the top of the filling cylinder 101, the driving assembly 2 can provide kinetic energy for the entire filling machine, a quantitative unloading assembly 3 is arranged at the bottom of the filling cylinder 101, due to the setting of the quantitative unloading assembly 3, the soluble beans that need to be packaged and unloaded can be quantitatively unloaded, the bottom of the quantitative unloading assembly 3 is fixedly connected with three legs 103, and the bottoms of the three legs 103 are all provided with universal wheels 104, due to the setting of the universal wheels 104 and the legs 103, the whole device can be moved to the required position, which is convenient for the transportation of the device and saves manpower.
[0024] like Figure 2 , Figure 3As shown, the driving assembly 2 includes a driving cover 201, which is fixedly connected to the top outer surface of the filling cylinder 101. The filling cylinder 101 can store the soluble beans that need to be filled. The left end of the bottom wall inside the driving cover 201 is fixedly connected to a support plate 204, and the support plate 204 can fix the motor 1. The top of the support plate 204 is fixedly connected to the motor 1 202. The output end of the motor 1 202 is connected to a bevel gear 1 203. The right side of the bevel gear 1 203 is meshedly connected to a mutually perpendicular bevel gear 205. By setting the bevel gear 1 203 and the bevel gear 205, and using them in conjunction with the motor 1 202, the spiral blade 207 fixedly connected to the bevel gear 205 can be rotated. The lower end of the bevel gear 205 is fixedly connected to the spiral blade The spiral blade 207 penetrates the filling barrel 101 and the rotating wheel 206 and the bottom extends to the lower end of the discharge nozzle 209. Since the bottom of the spiral blade 207 extends to the lower end of the discharge nozzle 209, the material discharge can be more uniform and the waste of material caused by too fast discharge can be avoided. The top of the outer surface of the spiral blade 207 is fixedly connected with the rotating wheel 206, and the left and right side walls of the rotating wheel 206 are fixedly connected with stirring rods 208. Since the stirring rod 208 is provided, the phenomenon of agglomeration caused by the melting of the molten beans and adhesion to the inner wall of the filling barrel 101 can be prevented. In addition, the spiral blade 207 can make the material discharge speed more uniform and the waste of material caused by too fast or too slow discharge can be avoided. The lower end of the filling barrel 101 is fixedly connected with the discharge nozzles 209 that penetrate each other.
[0025] When in use, start the motor 202, and the motor 202 drives the bevel gear 203 connected thereto to rotate. When the bevel gear 203 rotates, the bevel gear 205 meshing with the bevel gear 203 will rotate accordingly, so that the spiral blade 207 fixedly connected to the bevel gear 205 will rotate. The rotation of the spiral blade 207 can achieve uniform material feeding and avoid material waste due to too fast or too slow feeding. In addition, since a rotating wheel 206 is provided on the spiral blade 207, when the rotating wheel 206 rotates, it will drive the stirring rod 208 fixedly connected to the rotating wheel 206 to rotate, so that the material inside the filling cylinder 101 can be stirred to avoid sticking caused by melting of the material.
[0026] like Figure 2 , Figure 3 As shown, the stirring rod 208 is a "X"-shaped structure and fits closely with the inner wall of the filling barrel 101. The lower side wall of the discharge nozzle 209 is provided with a plurality of openings. Since the stirring rod 208 and the inner wall of the filling barrel 101 fit closely with each other, the stirring rod 208 can stir the dissolved beans adhered to the inner wall of the filling barrel 101 to prevent the discharge nozzle 209 from being blocked.
[0027] like Figure 3 , Figure 4As shown, the quantitative unloading component 3 includes a base 303, and the base 303 can support the material receiving platform 301. The top of the base 303 is slidably connected to the material receiving platform 301, and the material receiving platform 301 can receive materials from the discharge nozzle 209. A plurality of limiting recesses 302 are evenly arranged on the top of the material receiving platform 301. The limiting recesses 302 can accurately divide the materials quantitatively to avoid the problem of uneven material quality during the material division. A motor 2 305 is fixedly connected to the center position of the bottom of the base 303. The motor 2 305 can provide kinetic energy for the quantitative unloading component 3. The output end of the second motor 305 passes through the top of the base 303 and is arranged at the center position of the material receiving platform 301. The second motor 305 can be used in conjunction with the material receiving platform 301. When the output end of the second motor 305 rotates, it will cause the material receiving platform 301 to rotate. Two base discharge ports 306 are provided on the top of the base 303. The base discharge ports 306 can discharge the materials on the material receiving platform 301 into the discharge port 304. The front and rear ends of the bottom of the discharge base 303 are fixedly connected to the corresponding positions of the base discharge ports 306. The discharge port 304 can discharge the quantitative materials.
[0028] When in use, start motor 2 305, and the material receiving platform 301 connected to the output end of motor 2 305 will rotate. Since the top of the material receiving platform 301 is slidably connected to the discharge nozzle 209, and the bottom of the material receiving platform 301 is slidably connected to the base 303, and a plurality of material limiting recesses 302 are provided on the top of the material receiving platform 301, when the material receiving platform 301 rotates, materials will fall from the discharge nozzle 209 into the material limiting recesses 302. When the material limiting recesses 302 are full of materials, the material receiving platform 301 will then rotate to the position of the base discharge port 306, so that the materials will fall into the discharge port 304, and then the materials will be packaged and collected.
[0029] like Figure 4 , Figure 5 As shown, the bottom of the discharge nozzle 209 is slidably connected to the top of the material receiving platform 301, so that when the material receiving platform 301 rotates, the material in the discharge nozzle 209 can fall into the material limiting recess 302 set at the upper end of the material receiving platform 301 due to gravity.
[0030] like Figure 4 , Figure 5 As shown, the side walls of the material receiving platform 301 extend to be flush with the top of the discharge nozzle 209. This arrangement can prevent materials that fall onto the material receiving platform 301 from falling to the ground when the material receiving platform 301 rotates, thereby avoiding material waste and environmental pollution.
[0031] like Figure 4 , Figure 5As shown, the base discharge port 306, the limiting concave block 302 and the discharge nozzle 209 are of the same size. By setting the base discharge port 306, the limiting concave block 302 and the discharge nozzle 209 of the same size, the falling time of the material can be accelerated and the work efficiency can be improved.
[0032] Working principle: First, start the motor 202, and the motor 202 drives the connected bevel gear 203 to rotate. When the bevel gear 203 rotates, the bevel gear 205 meshing with the bevel gear 203 will rotate accordingly, so that the spiral blade 207 fixedly connected to the bevel gear 205 will rotate. The rotation of the spiral blade 207 can achieve uniform material feeding and avoid material waste due to too fast or too slow feeding. In addition, since a rotating wheel 206 is provided on the spiral blade 207, when the rotating wheel 206 rotates, it will drive the stirring rod 208 fixedly connected to the rotating wheel 206 to rotate, so that the material inside the filling cylinder 101 can be stirred to avoid sticking caused by melting of the material.
[0033] Next, start the motor 2 305, and the material receiving platform 301 connected to the output end of the motor 2 305 will rotate. Since the top of the material receiving platform 301 is slidably connected to the discharge nozzle 209, and the bottom of the material receiving platform 301 is slidably connected to the base 303, and a plurality of material limiting recesses 302 are provided on the top of the material receiving platform 301, when the material receiving platform 301 rotates, materials will fall from the discharge nozzle 209 into the material limiting recesses 302. When the material limiting recesses 302 are full of materials, the material receiving platform 301 will then rotate to the position of the base discharge port 306, so that the materials will fall into the discharge port 304, and then the materials will be packaged and collected.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic filling machine for producing residue-free soluble beans, comprising a filling cylinder (101), characterized in that: A feeding port (102) is provided at the top front end of the filling cylinder (101); a driving assembly (2) is provided inside and at the top of the filling cylinder (101); a quantitative unloading assembly (3) is provided at the bottom of the filling cylinder (101); three legs (103) are fixedly connected to the bottom of the quantitative unloading assembly (3); and universal wheels (104) are provided at the bottoms of the three legs (103).
2. The fully automatic filling machine for producing residue-free dissolved beans according to claim 1, characterized in that: The drive assembly (2) comprises a drive cover (201), the drive cover (201) being fixedly connected to the top outer surface of the filling barrel (101), a support plate (204) being fixedly connected to the left end of the bottom wall inside the drive cover (201), a motor 1 (202) being fixedly connected to the top of the support plate (204), a bevel gear 1 (203) being connected to the output end of the motor 1 (202), and a bevel gear 2 (205) being meshedly connected to the right side of the bevel gear 1 (203) and being perpendicular to each other. The lower end of the bevel gear 2 (205) is fixedly connected to a spiral blade (207), the spiral blade (207) penetrates the filling cylinder (101) and the rotating wheel (206) and the bottom extends to the lower end of the discharge nozzle (209), the top of the outer surface of the spiral blade (207) is fixedly connected to the rotating wheel (206), the left and right sides of the rotating wheel (206) are fixedly connected to stirring rods (208), and the lower end of the filling cylinder (101) is fixedly connected to the discharge nozzle (209) that penetrates each other.
3. The fully automatic filling machine for producing residue-free dissolved beans according to claim 2, characterized in that: The stirring rod (208) is of an "X"-shaped structure and fits in contact with the inner wall of the filling cylinder (101). The lower end side wall of the discharge nozzle (209) is provided with a plurality of openings.
4. The fully automatic filling machine for producing residue-free dissolved beans according to claim 2, characterized in that: The quantitative unloading assembly (3) comprises a base (303), the top of the base (303) is slidably connected to a material receiving platform (301), the top of the material receiving platform (301) is evenly provided with a plurality of material limiting recesses (302), a motor 2 (305) is fixedly connected to the center position of the bottom of the base (303), the output end of the motor 2 (305) passes through the top of the base (303) and is arranged at the center position of the material receiving platform (301), two base discharge ports (306) are arranged at the top of the base (303), and discharge ports (304) are fixedly connected to the front and rear ends of the bottom of the base (303) at positions corresponding to the base discharge ports (306).
5. The fully automatic filling machine for producing residue-free dissolved beans according to claim 4, characterized in that: The bottom of the discharge nozzle (209) is slidably connected to the top of the receiving platform (301).
6. The fully automatic filling machine for producing residue-free dissolved beans according to claim 4, characterized in that: The surrounding side walls of the material receiving platform (301) extend to be flush with the top of the material discharging nozzle (209).
7. The fully automatic filling machine for producing residue-free dissolved beans according to claim 4, characterized in that: The base discharge port (306), the limiting concave block (302) and the discharge nozzle (209) are of the same size.