Pipe stacking elevator

Abstract

The utility model discloses a pipe stacking lifter, which comprises two frame-shaped bases, a lifting mechanism, a translation mechanism and a stacking frame, the top of each frame-shaped base is provided with an L-shaped material receiving plate, one side of each material receiving plate is fixedly connected with a mounting plate, the lifting mechanism comprises a portal frame positioned at the top of the frame-shaped base, and a chain wheel transmission mechanism is mounted in the portal frame. According to the pipe stacking elevator, through the arrangement of the material receiving plate, the lifting mechanism and the translation mechanism, automatic material receiving, lifting, translation and stacking operation of pipes can be achieved, and the pipe processing speed and efficiency are greatly improved. Compared with traditional manual carrying and stacking, the automatic stacking mode of the pipe stacking elevator remarkably reduces the requirement for manual operation, and therefore the automation level and the production efficiency of a production line are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of equipment for pipe production, in particular to a pipe stacking elevator. Background Art

[0002] In the pipe production and packaging industry, due to the huge output and continuous operation of the production line, the effective transfer and stacking of a large number of pipes has become a challenge. Traditional manual handling and stacking are not only labor-intensive and inefficient, but also prone to damage to pipes and unstable stacking, which seriously affects production efficiency and product quality. With the development of industrial automation technology, automatic palletizing, as one of the key technologies of modern logistics and production, plays an important role in improving efficiency, reducing labor intensity and improving the working environment. Especially in the pipe production and packaging industry, considering the length, large volume and diverse forms of pipes, the application of automatic palletizing technology has become particularly critical. However, the current automatic palletizing systems still have some problems in the field of pipe production and packaging, mainly because these systems are complex in structure and difficult to maintain. This not only makes the initial investment cost high, but also requires a large economic and technical investment in the later maintenance and upgrading process. Utility Model Content

[0003] The purpose of the utility model is to provide a pipe stacking elevator to solve the problems raised by the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe stacking elevator, composed of two frame-type bases, a lifting mechanism, a translation mechanism and a stacking frame, each of the frame-type bases is provided with an L-shaped material receiving plate on the top, and one side of the material receiving plate is fixedly connected to a mounting plate; the lifting mechanism includes a gantry located at the top of the frame-type base, a sprocket transmission mechanism is installed inside the gantry, and the sprocket transmission mechanism is fixedly connected to one side of the mounting plate; the translation mechanism includes a sliding seat slidably connected to the top of the frame-type base, the top of one end of the sliding seat is fixedly connected to the bottom of the gantry, and the bottom of one end of the sliding seat is fixedly connected to an articulated seat, the articulated seat is rotatably connected to a connecting rod, one end of the connecting rod is hinged to a cylinder, and one end of the cylinder is hinged to one end inside the frame-type base; the stacking frame is placed between the two frame-type bases.

[0005] As a preferred solution of the utility model: a rubber sheet is fixedly connected to the top of the material receiving plate, and a baffle is also fixedly connected to one end of the material receiving plate.

[0006] As a preferred solution of the utility model: the sprocket transmission mechanism includes two driven sprockets installed on the top of the inside of the gantry, each of the driven sprockets is connected to the driving sprocket through a chain transmission, and a double-headed driving motor installed on the top of the sliding seat is provided between the two driving sprockets, and the two output ends of the driving motor are respectively fixedly connected to the two driving sprockets.

[0007] As a preferred solution of the utility model: a triangular reinforcement frame is fixedly connected to one side of the bottom of the gantry, the bottom of the reinforcement frame is fixedly connected to the top of the sliding seat, and a protective cover is installed on the outside of the gantry.

[0008] As a preferred solution of the utility model: a first linear slide rail is fixedly connected to the other side of the gantry, the first linear slide rail is slidably connected to a first linear slider installed on one side of the mounting plate, and one side of the mounting plate is also fixedly connected to the chain through a fixing clamp.

[0009] As a preferred solution of the utility model: second linear slide blocks are fixedly connected to both sides of the bottom of the sliding seat, and the second linear slide blocks are slidably connected to second linear slide rails installed on the top of the frame base.

[0010] As a preferred solution of the utility model: a plurality of supporting legs are fixedly connected to the bottom of the frame-shaped base.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1) This type of pipe stacking elevator can realize the automatic receiving, lifting, translation and stacking of pipes through the set material receiving plate, lifting mechanism and translation mechanism, which greatly improves the processing speed and efficiency of pipes. Compared with traditional manual handling and stacking, the automatic stacking method of this type of pipe stacking elevator significantly reduces the need for manual operation, thereby improving the automation level and production efficiency of the production line;

[0013] 2) This type of pipe stacking elevator uses a receiving plate and an adjustable lifting mechanism and a translation mechanism. By adjusting the initial distance between the two receiving plates, it can adapt to the stacking needs of pipes of various specifications and shapes. At the same time, the overall structural design of this type of pipe stacking elevator is simple, easy to maintain and upgrade, and reduces long-term operating costs. It has high practicality in the field of pipe production and packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a partial structural schematic diagram of the utility model;

[0016] Figure 3It is one of the partial structural schematic diagrams of the utility model;

[0017] Figure 4 It is a schematic diagram of the translation mechanism structure of the utility model.

[0018] In the figure: 100, frame base; 110, material receiving plate; 111, rubber sheet; 112, baffle; 120, mounting plate; 121, first linear slider; 122, fixing clamp; 130, supporting foot; 200, lifting mechanism; 210, gantry; 220, sprocket transmission mechanism; 221, driven sprocket; 222, chain; 223, driving sprocket; 224, driving motor; 230, reinforcement frame; 240, protective cover; 250, first linear slide; 300, translation mechanism; 310, sliding seat; 311, second linear slider; 312, second linear slide; 320, articulated seat; 330, connecting rod; 340, cylinder; 400, stacking rack. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 The utility model provides a technical solution: a pipe stacking elevator, including two frame-type bases 100, a lifting mechanism 200, a translation mechanism 300 and a stacking rack 400, and the stacking rack 400 is placed between the two frame-type bases 100.

[0021] Specifically, the frame-type base 100 can be used for the installation of the lifting mechanism 200, the translation mechanism 300 and the stacking rack 400, and the lifting mechanism 200 can cooperate with the receiving plate 110 to drive the pipe to be lifted and transported, and transport the pipe to the top of the stacking rack 400, and the translation mechanism 300 can drive the receiving plate 110 to translate and separate from the pipe, thereby realizing the stacking of the pipe, which is more efficient than the manual stacking method.

[0022] Among them, each frame-type base 100 is provided with an L-shaped material receiving plate 110 on the top, and a mounting plate 120 is fixedly connected to one side of the material receiving plate 110;

[0023] Specifically, by setting the receiving plate 110 to be L-shaped, the pipe can be better supported and the two ends of the pipe can be limited. The mounting plate 120 can be used for fixed connection of the receiving plate 110 .

[0024] The lifting mechanism 200 includes a gantry 210 located on the top of the frame base 100, a sprocket transmission mechanism 220 is installed inside the gantry 210, and the sprocket transmission mechanism 220 is fixedly connected to one side of the mounting plate 120;

[0025] Specifically, the gantry 210 can be used to install the sprocket transmission mechanism 220, and the sprocket transmission mechanism 220 can drive the installation plate 120, the material receiving plate 110 and the pipe to be lifted and transported.

[0026] The translation mechanism 300 includes a sliding seat 310 slidably connected to the top of the frame base 100, the top of one end of the sliding seat 310 is fixedly connected to the bottom of the gantry 210, the bottom of one end of the sliding seat 310 is fixedly connected to a hinge seat 320, the hinge seat 320 is rotatably connected to a connecting rod 330, one end of the connecting rod 330 is hinged to a cylinder 340, and one end of the cylinder 340 is hinged to one end of the inner part of the frame base 100;

[0027] Specifically, when the sprocket transmission mechanism 220 cooperates with the receiving plate 110 to transport the pipe to the top of the stacking rack 400, the telescopic end of the cylinder 340 retracts, and the connecting rod 330 cooperates with the hinged seat 320 to drive the sliding seat 310 to slide on the top of the frame base 100, thereby separating the receiving plate 110 from the pipe, allowing the pipe to fall on the stacking rack 400, thereby achieving rapid stacking of the pipe. Of course, the initial distance between the two receiving plates 110 can also be adjusted by telescoping the cylinder 340, so that the receiving plate 110 can realize the delivery of pipes of different specifications and models, thereby improving the applicability of this type of pipe stacking elevator.

[0028] In this embodiment, a rubber sheet 111 is fixedly connected to the top of the receiving plate 110 , and a baffle 112 is also fixedly connected to one end of the receiving plate 110 .

[0029] Specifically, the rubber sheet 111 can prevent the receiving plate 110 from being scratched during the conveying process, and the baffle 112 can limit the two ends of the pipe and enable multiple pipes to be aligned and stacked.

[0030] In this embodiment: the sprocket transmission mechanism 220 includes two driven sprockets 221 installed at the top end inside the gantry 210, each driven sprocket 221 is connected to a driving sprocket 223 through a chain 222, and a double-headed driving motor 224 installed on the top of the sliding seat 310 is provided between the two driving sprockets 223, and the two output ends of the driving motor 224 are fixedly connected to the two driving sprockets 223 respectively, and one side of the mounting plate 120 is also fixedly connected to the chain 222 through a fixing clamp 122.

[0031] Specifically, the driving motor 224 drives the two active sprockets 223 to rotate, and the active sprocket 223 cooperates with the driven sprocket 221 to drive the chain 222 to rotate. The rotation of the chain 222 cooperates with the fixing clamp 122 to drive the mounting plate 120 to rise and fall, and then the receiving plate 110 can support the pipe.

[0032] In this embodiment: a triangular reinforcement frame 230 is fixedly connected to one side of the bottom of the gantry 210 , the bottom of the reinforcement frame 230 is fixedly connected to the top of the sliding seat 310 , and a protective cover 240 is installed on the outside of the gantry 210 .

[0033] Specifically, the reinforcement frame 230 can improve the connection strength between the gantry 210 and the sliding seat 310, and the protective cover 240 can protect the sprocket transmission mechanism 220 and effectively prevent the chain 222 from causing harm to maintenance personnel.

[0034] In this embodiment, a first linear slide rail 250 is fixedly connected to the other side of the gantry 210 , and the first linear slide rail 250 is slidably connected to a first linear slider 121 installed on one side of the mounting plate 120 .

[0035] Specifically, the first linear slide rail 250 cooperates with the first linear slider 121 to guide the lifting and sliding of the mounting plate 120 .

[0036] In this embodiment, the second linear sliders 311 are fixedly connected to both sides of the bottom of the sliding seat 310 , and the second linear sliders 311 are slidably connected to the second linear guide rails 312 installed on the top of the frame base 100 .

[0037] Specifically, the second linear slide block 311 cooperates with the second linear slide rail 312 to guide the translational sliding of the sliding seat 310 .

[0038] In this embodiment, a plurality of supporting legs 130 are fixedly connected to the bottom of the frame-shaped base 100 .

[0039] Specifically, the support legs 130 can be used to provide adjustably supported frame-type base 100, ensuring that the frame-type base 100 can be placed horizontally on top of the ground.

[0040] It is also necessary to explain that position sensors are installed on the sides of the frame base 100 and the gantry 210, and the position sensors are electrically connected to the PLC controller. The PLC controller is electrically connected to the control solenoid valve of the drive motor 224 and the cylinder 340. The position sensors can sense the lifting position of the mounting plate 120 and the sliding position of the sliding seat 310, and then the control solenoid valve of the drive motor 224 and the cylinder 340 can be controlled by the PLC controller to realize automatic palletizing of the pipes. The above electrical connections are all existing electronic component installation technologies, and technicians in this field can connect and debug by themselves.

[0041] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for technical personnel in the field to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. Pipe stacking elevator, characterized in that: include: Two frame-shaped bases (100), each of the frame-shaped bases (100) being provided with an L-shaped material receiving plate (110) on the top, and a mounting plate (120) being fixedly connected to one side of the material receiving plate (110); A lifting mechanism (200), the lifting mechanism (200) comprising a gantry (210) located on the top of the frame-shaped base (100), a sprocket transmission mechanism (220) being installed inside the gantry (210), and the sprocket transmission mechanism (220) being fixedly connected to one side of the mounting plate (120); A translation mechanism (300), the translation mechanism (300) comprising a sliding seat (310) slidably connected to the top of the frame-type base (100), the top of one end of the sliding seat (310) being fixedly connected to the bottom of the gantry (210), the bottom of one end of the sliding seat (310) being fixedly connected to a hinge seat (320), the hinge seat (320) being rotatably connected to a connecting rod (330), one end of the connecting rod (330) being hinged to a cylinder (340), and one end of the cylinder (340) being hinged to an inner end of the frame-type base (100); A stacking rack (400), wherein the stacking rack (400) is placed between the two frame-type bases (100).

2. The pipe stacking elevator according to claim 1, characterized in that: A rubber sheet (111) is fixedly connected to the top of the material receiving plate (110), and a baffle (112) is also fixedly connected to one end of the material receiving plate (110).

3. The pipe stacking elevator according to claim 1, characterized in that: The sprocket transmission mechanism (220) comprises two driven sprockets (221) mounted on the top of the interior of the gantry (210), each of the driven sprockets (221) being connected to a driving sprocket (223) via a chain (222), a double-headed driving motor (224) mounted on the top of the sliding seat (310) being provided between the two driving sprockets (223), and two output ends of the driving motor (224) being fixedly connected to the two driving sprockets (223) respectively.

4. The pipe stacking elevator according to claim 1, characterized in that: A triangular reinforcement frame (230) is fixedly connected to one side of the bottom of the gantry (210), the bottom of the reinforcement frame (230) is fixedly connected to the top of the sliding seat (310), and a protective cover (240) is installed outside the gantry (210).

5. The pipe stacking elevator according to claim 1, characterized in that: A first linear slide rail (250) is fixedly connected to the other side of the gantry (210), and the first linear slide rail (250) is slidably connected to a first linear slider (121) installed on one side of the mounting plate (120), and one side of the mounting plate (120) is also fixedly connected to a chain (222) via a fixing clamp (122).

6. The pipe stacking elevator according to claim 1, characterized in that: Second linear slide blocks (311) are fixedly connected to both sides of the bottom of the sliding seat (310), and the second linear slide blocks (311) are slidably connected to second linear slide rails (312) installed on the top of the frame-shaped base (100).

7. The pipe stacking elevator according to claim 1, characterized in that: A plurality of supporting legs (130) are fixedly connected to the bottom of the frame-shaped base (100).

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