Universal chain separation tongue plate of scraper conveyor

By designing a chain separation tongue plate with support rod, sleeve, slide rod and lifting mechanism, the chain and wear problems caused by the contact between the chain and the tongue plate in existing scraper conveyors are solved, and more efficient scraper lifting and extending service life are achieved.

CN222683374UActive Publication Date: 2025-03-28BEIJING YZH COAL ENG DESIGN
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Patent Information

Application Number
CN202421530989.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-03-28
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The tongue plate of the machine head of the existing scraper conveyor is welded in one piece with the conveyor groove, which causes the chain to contact and friction, which can easily lead to chain accidents, and the friction between the tongue plate and the chain reduces the service life.

Method used

A universal chain separation tongue plate of scraper conveyor is designed, and the tongue plate body is supported by a support rod, sleeve, slide rod and lifting mechanism, so that it does not come into contact with the chain, only lifts the scraper, and adjusts the height of the tongue plate through a threaded rod and slide mechanism.

Benefits of technology

It effectively avoids the phenomenon of chaining between the sprocket and the tongue plate, reduces the wear of the chain and the tongue plate, extends the service life, and improves the effect of the lifting scraper.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222683374U_ABST
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Abstract

The utility model relates to the technical field of scraper conveyors, in particular to a universal chain separation tongue plate of a scraper conveyor, which comprises a conveying groove and a tongue plate body, gaps are reserved between the front end face and the rear end face of the tongue plate body and the front end face and the rear end face of the inside of the conveying groove, and two supporting rods are fixedly connected between the inner walls of the conveying groove. The upper end faces of the two supporting rods are each fixedly connected with two sleeves, the lower end face of the tongue plate body is fixedly connected with four first sliding rods, the four first sliding rods are slidably connected with the four sleeves correspondingly, and a lifting mechanism used for lifting the tongue plate body is arranged in the conveying groove. The tongue plate of the chain lifting part is cut off, the tongue plate body does not make contact with the chain, the tongue plate body only lifts the scraper, the chain clamping phenomenon of a chain wheel and the tongue plate body under the chain loosening condition is effectively avoided, the problem of abrasion of the chain and the tongue plate body is solved due to the fact that the tongue plate body does not make contact with the chain, and the use effect is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of scraper conveyors, in particular to a universal chain separation tongue plate for scraper conveyors. Background Art

[0002] Scraper conveyor is a continuous transport equipment. This conveyor puts the material in the conveying trough and uses the chain to pull the scraper to push the material to move, so as to transport the material. There is a guard plate, also called a tongue plate, at the head of the scraper conveyor, which plays a role in lifting and guiding the scraper when the scraper chain separates from the sprocket.

[0003] The tongue plate of the existing scraper conveyor is welded to the conveying trough box. During operation, the scraper conveyor's upper chain drives the scraper and will always be in contact and friction with the tongue plate. When the scraper conveyor is operating normally, the chain is loosest at the separation point of the upper chain and the sprocket. The gap between the tongue plate and the sprocket can easily get the chain stuck, causing a chain break accident (the conventional solution is to install a chain picker in the middle of the tongue plate and the toothed wheel to avoid the chain and tongue plate from getting stuck). However, the chain picker is easy to fall off and wear, so it often does not work. At the same time, the chain and the tongue plate are in contact and friction, and both are worn, reducing their service life and increasing the investment in manpower and material resources. Utility Model Content

[0004] In view of the above problems, the utility model proposes a universal chain separation tongue plate for a scraper conveyor to solve the above problems.

[0005] The utility model is implemented as follows: a universal chain separation tongue plate for a scraper conveyor comprises a conveying trough and a tongue plate body, the inner wall of the conveying trough is rotatably connected with a rotating shaft, the outer wall of the rotating shaft is fixedly connected with two symmetrically distributed turntables, the outer walls of the two turntables are fixedly connected with sprockets, gaps are left between the front and rear end surfaces of the tongue plate body and the front and rear end surfaces inside the conveying trough, two support rods are fixedly connected between the inner walls of the conveying trough, the upper end surfaces of the two support rods are fixedly connected with two symmetrically distributed sleeves, the lower end surface of the tongue plate body is fixedly connected with four symmetrically distributed first sliding rods, the four first sliding rods are respectively slidably connected with four sleeves, and a lifting mechanism for lifting the tongue plate body is provided inside the conveying trough.

[0006] In order to facilitate the lifting and lowering of the tongue plate body, the universal chain separation tongue plate of the scraper conveyor of the utility model is preferably selected, and the lifting mechanism includes a threaded rod, a second sliding rod, two sliders and two connecting rods. The threaded rod is rotatably connected to the inner wall of the conveying trough, and the sliding rod is fixedly connected to the inner wall of the conveying trough. The two sliders are respectively threadedly connected to the two ends of the threaded rod and slidably connected to the second sliding rod. The upper ends of the two connecting rods are hinged to the lower end surface of the tongue plate body, and the lower ends of the two connecting rods are respectively hinged to the two sliders.

[0007] In order to facilitate the two sliders to move relative to or away from each other when the threaded rod rotates, it is preferred that the thread directions of the two ends of the threaded rod are opposite to each other as the universal chain separation tongue plate of the scraper conveyor of the utility model.

[0008] In order to facilitate the rotation of the threaded rod, as a preferred embodiment of the universal chain separation tongue plate of the scraper conveyor of the utility model, the front end of the threaded rod extends to the outside of the conveying trough and is fixedly connected with a rotating handle.

[0009] In order to facilitate the coordination between the tongue plate body and the rotating shaft and the rotating disk, the tongue plate body is preferably in a convex shape as the universal chain separation tongue plate of the scraper conveyor of the utility model.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The universal chain separation tongue plate of the scraper conveyor is modified on the basis of the original tongue plate. The tongue plate that lifts the chain part is cut off, and the tongue plate body is supported by the support rod, sleeve, first slide bar and lifting mechanism, so that the tongue plate body does not contact the chain. This tongue plate body only lifts the scraper, which effectively avoids the chain jamming phenomenon between the sprocket and the tongue plate body when the chain is loose. Because the tongue plate body does not contact the chain, the wear problem of the chain and the tongue plate body is solved, and the use effect is good. Through the cooperation of the threaded rod, the second slide bar, the slider and the connecting rod, the two sliders can be driven to move relative or opposite to each other along the second slide bar, thereby driving the tongue plate body to rise and fall through the connecting rod, which is convenient for freely adjusting the height of the tongue plate body according to the tightness of the chain, so that the tongue plate body can better lift the scraper. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a cross-sectional structural diagram of a universal chain separation tongue plate of a scraper conveyor of the utility model;

[0013] Figure 2 It is a top view of the universal chain separation tongue plate of the scraper conveyor of the utility model;

[0014] Figure 3 It is a right side sectional view of the universal chain separation tongue plate of the scraper conveyor of the utility model.

[0015] In the figure, 1, conveying trough; 2, rotating shaft; 3, turntable; 4, sprocket; 5, support rod; 6, sleeve; 7, tongue plate body; 8, first slide rod; 9, threaded rod; 10, second slide rod; 11, slider; 12, connecting rod; 13, rotating handle. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0017] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0018] See also Figure 1-3 The universal chain separation tongue plate of the scraper conveyor comprises a conveying trough 1 and a tongue plate body 7. The inner wall of the conveying trough 1 is rotatably connected with a rotating shaft 2. The outer wall of the rotating shaft 2 is fixedly connected with two symmetrically distributed turntables 3. The outer walls of the two turntables 3 are fixedly connected with sprockets 4. Gaps are left between the front and rear end surfaces of the tongue plate body 7 and the front and rear end surfaces inside the conveying trough 1. Two support rods 5 are fixedly connected between the inner walls of the conveying trough 1. The upper end surfaces of the two support rods 5 are fixedly connected with two symmetrically distributed sleeves 6. The lower end surface of the tongue plate body 7 is fixedly connected with four symmetrically distributed first slide bars 8. The four first slide bars 8 are respectively slidably connected with the four sleeves 6. A lifting mechanism for lifting the tongue plate body 7 is provided inside the conveying trough 1.

[0019] In this embodiment: the tongue plate body 7 is modified on the basis of the original tongue plate, the tongue plate that lifts the chain part is cut off, and the tongue plate body 7 is supported by the support rod 5, the sleeve 6, the first slide bar 8 and the lifting mechanism, so that the tongue plate body 7 does not contact the chain. This tongue plate body 7 only lifts the scraper, which effectively avoids the chain jamming phenomenon between the sprocket 4 and the tongue plate body 7 when the chain is loose. Because the tongue plate body 7 does not contact the chain, the wear problem of the chain and the tongue plate body 7 is solved, and the use effect is good.

[0020] As a technical optimization scheme of the utility model, the lifting mechanism includes a threaded rod 9, a second sliding rod 10, two sliders 11 and two connecting rods 12. The threaded rod 9 is rotatably connected to the inner wall of the conveying trough 1, the sliding rod is fixedly connected to the inner wall of the conveying trough 1, the two sliders 11 are respectively threadedly connected to the two ends of the threaded rod 9 and are slidably connected to the second sliding rod 10, the upper ends of the two connecting rods 12 are hinged to the lower end surface of the tongue plate body 7, and the lower ends of the two connecting rods 12 are respectively hinged to the two sliders 11.

[0021] In this embodiment: the threaded rod 9 is rotated by turning the handle 13, and the threads on both sides of the threaded rod 9 are in opposite directions, thereby driving the two sliders 11 to move relative to or away from each other along the second slider 10, thereby driving the tongue plate body 7 to rise and fall through the connecting rod 12, so that the height of the tongue plate body 7 can be freely adjusted according to the tightness of the chain, so that the tongue plate body 7 can better lift the scraper.

[0022] As a technical optimization solution of the present invention, the thread directions at both ends of the threaded rod 9 are opposite.

[0023] In this embodiment, the thread directions of the two ends of the threaded rod 9 are set to be opposite, so that when the threaded rod 9 is rotated, the two sliders 11 are driven to move relative to or away from each other, thereby adjusting the height of the tongue plate body 7.

[0024] As a technical optimization solution of the present invention, the front end of the threaded rod 9 extends to the outside of the conveying trough 1 and is fixedly connected with a rotating handle 13.

[0025] In this embodiment, the threaded rod 9 is rotated by rotating the handle 13, which saves time and effort.

[0026] As a technical optimization solution of the present utility model, the tongue plate body 7 is in a convex shape.

[0027] In this embodiment, the tongue plate body 7 is configured to be in a convex shape, so that the tongue plate body 7 is conveniently matched with the rotating shaft 2 and the rotating disk 3 .

[0028] The working principle and use process of the utility model are as follows: the tongue plate body 7 is modified on the basis of the original tongue plate, and the tongue plate of the lifting chain part is cut off, and the tongue plate body 7 is supported by the support rod 5, the sleeve 6, the first slide bar 8 and the lifting mechanism, so that the tongue plate body 7 is not in contact with the chain. This tongue plate body 7 only lifts the scraper, which effectively avoids the chain jamming phenomenon between the sprocket 4 and the tongue plate body 7 when the chain is loose. Because the tongue plate body 7 is not in contact with the chain, the wear problem of the chain and the tongue plate body 7 is solved, and the use effect is good. When adjusting the height of the tongue plate body 7, the threaded rod 9 is rotated by rotating the handle 13, and the threads on both sides of the threaded rod 9 are in opposite directions, thereby driving the two sliders 11 to move relative to or away from each other along the second slide bar 10, thereby driving the tongue plate body 7 to rise and fall through the connecting rod 12, which is convenient for freely adjusting the height of the tongue plate body 7 according to the tightness of the chain, so that the tongue plate body 7 can better lift the scraper.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A universal chain separation tongue plate for a scraper conveyor, comprising a conveying trough (1) and a tongue plate body (7), wherein the inner wall of the conveying trough (1) is rotatably connected to a rotating shaft (2), the outer wall of the rotating shaft (2) is fixedly connected to two symmetrically distributed rotating disks (3), and the outer walls of the two rotating disks (3) are fixedly connected to sprockets (4), characterized in that: Gaps are left between the front and rear end surfaces of the tongue plate body (7) and the front and rear end surfaces inside the conveying trough (1); two support rods (5) are fixedly connected between the inner walls of the conveying trough (1); the upper end surfaces of the two support rods (5) are fixedly connected to two symmetrically distributed sleeves (6); the lower end surface of the tongue plate body (7) is fixedly connected to four symmetrically distributed first sliding rods (8); the four first sliding rods (8) are respectively slidably connected to the four sleeves (6); and a lifting mechanism for lifting the tongue plate body (7) is provided inside the conveying trough (1).

2. The universal chain separation tongue plate for scraper conveyor according to claim 1 is characterized in that: The lifting mechanism comprises a threaded rod (9), a second sliding rod (10), two sliders (11) and two connecting rods (12); the threaded rod (9) is rotatably connected to the inner wall of the conveying trough (1); the sliding rod is fixedly connected to the inner wall of the conveying trough (1); the two sliders (11) are respectively threadedly connected to the two ends of the threaded rod (9) and are slidably connected to the second sliding rod (10); the upper ends of the two connecting rods (12) are hinged to the lower end surface of the tongue plate body (7); and the lower ends of the two connecting rods (12) are respectively hinged to the two sliders (11).

3. The universal chain separation tongue plate for scraper conveyor according to claim 2 is characterized in that: The threads at both ends of the threaded rod (9) are in opposite directions.

4. The universal chain separation tongue plate for scraper conveyor according to claim 2, characterized in that: The front end of the threaded rod (9) extends to the outside of the conveying trough (1) and is fixedly connected to a rotating handle (13).

5. The universal chain separation tongue plate for scraper conveyor according to claim 1, characterized in that: The tongue plate body (7) is in a convex shape.