Electric brush receiving mechanism
By designing the vibration whole row and sorting and cutting mechanism in the brush feeding mechanism, the problems of low efficiency and large error in the traditional feeding method are solved, and large-scale and efficient whole row of brush feeding is achieved.
Patent Information
- Application Number
- CN202420926797.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The traditional brush feeding method is inefficient and easily produces errors. It is easy to cause large errors in the entire row when facing a large number of brushes, which require manual correction, and the operation is time-consuming and labor-intensive, and cannot meet the needs of large-scale production.
A brush feeding mechanism is designed, including a vibration whole-coil mechanism and a sorting and discharge mechanism. The brushes are arranged quickly and neatly through the vibration whole-coil mechanism. The brushes are moved to the conveyor belt through the sorting and discharge mechanism to avoid manual correction and improve efficiency.
It realizes efficient feeding of a large number of brushes, avoids the occurrence of inaccurate errors in the whole row, reduces the need for manual correction, and meets the needs of large-scale brush production.
Smart Images
Figure CN222683492U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brush production, in particular to a brush material receiving mechanism. Background Art
[0002] The brush is a conductive component that forms an electrical connection by sliding contact with the moving parts. It is generally used as a sliding contact body for the commutator or slip ring to import and export current. The brush has good electrical, thermal and lubricating properties, and has a certain mechanical strength and commutation spark instinct. It is an important component of the motor. Almost all DC motors and commutation motors use brushes. In the production process of brushes, material connection is an important link.
[0003] The traditional method of connecting brushes is inefficient and prone to errors. When connecting a large number of brushes, it is easy to cause large errors in the overall arrangement of the brushes, which need to be manually corrected. The overall operation is time-consuming and labor-intensive and cannot meet the needs of large-scale production.
[0004] For this reason, we propose a brush material connection mechanism. Utility Model Content
[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a brush material receiving mechanism.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a brush material receiving mechanism, comprising a mounting base plate, a conveyor belt is arranged at the top middle end of the mounting base plate, guardrails are fixedly installed on the left and right sides of the conveyor belt at the top of the mounting base plate, a mounting back plate is fixedly installed at the top rear end of the mounting base plate, a mounting frame is fixedly installed at the top middle end of the mounting base plate, a transparent plastic plate is fixedly installed at the upper end of the inner wall of the mounting frame, a whole row of fences is fixedly installed at the middle end of the front side of the mounting back plate, a whole row of unloading racks is fixedly installed at the lower end of the front side of the mounting back plate, and the back side of the mounting back plate is located at the upper end of the whole row of fences. A vibrating aligning mechanism is provided, and a sorting and unloading mechanism is provided on the upper end of the aligning and unloading rack on the back side of the mounting back plate, the vibrating aligning mechanism includes a first mounting plate, and the front side of the first mounting plate is fixedly connected to the back side of the mounting back plate, a first limiting rod is fixedly installed on the left side wall of the first mounting plate, a second mounting plate is fixedly installed on the left side wall of the first limiting rod, and the front side of the second mounting plate is fixedly connected to the back side of the mounting back plate, the sorting and unloading mechanism includes a third mounting plate, and the front side of the third mounting plate is fixedly connected to the back side of the mounting back plate, and a second limiting rod is fixedly installed on the left side wall of the third mounting plate.
[0007] Preferably, a first electric push rod is fixedly installed on the middle end of the left side wall of the first mounting plate, a first connecting rod is fixedly installed on the output end of the first electric push rod, a first connecting plate is fixedly installed on the left side wall of the first connecting rod, and the inner wall of the first connecting plate is movably connected to the outer wall of the first limiting rod.
[0008] Preferably, a fourth mounting plate is fixedly installed on the left side wall of the second limit rod, and the front side of the fourth mounting plate is fixedly connected to the back side of the mounting back plate, a second electric push rod is fixedly installed on the middle end of the left side wall of the third mounting plate, and a second connecting rod is fixedly installed on the output end of the second electric push rod.
[0009] Preferably, a first movable mounting plate is fixedly mounted on the front side of the first connecting plate, and an outer wall of the first movable mounting plate is movably connected to an upper end of an inner wall of the mounting back plate.
[0010] Preferably, a first inclined plate is fixedly mounted on the left side of the front side of the first movable mounting plate, and the front side of the first inclined plate is movably connected to the back side of the transparent plastic plate.
[0011] Preferably, a second inclined plate is fixedly mounted on the right side of the front side of the first movable mounting plate, and the front side of the second inclined plate is movably connected to the back side of the transparent plastic plate.
[0012] Preferably, a second connecting plate is fixedly mounted on the left side wall of the second connecting rod, and an inner wall of the second connecting plate is movably connected to an outer wall of the second limiting rod.
[0013] Preferably, a second movable mounting plate is fixedly mounted on the front side of the second connecting plate, and an outer wall of the second movable mounting plate is movably connected to the lower end of the inner wall of the mounting back plate.
[0014] Preferably, a sorting fence is fixedly mounted on the front side of the second movable mounting plate, and the front side of the sorting fence is movably connected to the back side of the transparent plastic plate.
[0015] Beneficial Effects
[0016] The utility model provides a brush material receiving mechanism, which has the following beneficial effects:
[0017] (1) The brush receiving mechanism is provided with a vibrating aligning mechanism and a sorting and unloading mechanism. The vibrating aligning mechanism can quickly and neatly arrange the brushes in the aligning fence and the inside of the sorting and unloading mechanism, and the sorting and unloading mechanism can move the brushes in the sorting and unloading mechanism to the inside of the aligning and unloading rack and drop them onto the conveyor belt. It can not only align and receive a large number of brushes, but also avoid the generation of inaccurate aligning errors and avoid manual correction of inaccurate aligning brushes, thus meeting the needs of large-scale production of brushes.
[0018] (2) The brush receiving mechanism is provided with a transparent plastic plate. The transparent plastic plate can limit the position of the brushes and facilitate workers to observe the internal brush arrangement at any time, thereby facilitating the repair and maintenance of the entire device.
[0019] (3) The brush material connection mechanism is provided with a guardrail, which can limit the position of the brushes that have been connected in an array on the conveyor belt to prevent the brushes from shifting, thereby improving the effect of the brush connection and alignment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the front side of the utility model;
[0021] Figure 2 This is a schematic diagram of the back structure of the vibration aligning mechanism of the utility model;
[0022] Figure 3 It is a schematic diagram of the back structure of the sorting and unloading mechanism of the utility model.
[0023] Legend: 10. Install the base plate; 11. Conveyor belt; 12. Guardrail; 13. Install the back plate; 14. Install the frame; 15. Transparent plastic plate; 16. Sorting fence; 17. Sorting unloading rack; 18. Vibrating arranging mechanism; 19. Sorting unloading mechanism; 20. First mounting plate; 21. First limit rod; 22. Second mounting plate; 23. First electric push rod; 24. First connecting rod; 25. First connecting plate; 26. First movable mounting plate; 27. First inclined plate; 28. Second inclined plate; 29. Third mounting plate; 30. Second limit rod; 31. Fourth mounting plate; 32. Second electric push rod; 33. Second connecting rod; 34. Second connecting plate; 35. Second movable mounting plate; 36. Sorting fence. DETAILED DESCRIPTION
[0024] Embodiment 1: A brush receiving mechanism, such as Figure 1As shown, it includes a mounting base 10, a conveyor belt 11 is arranged at the top middle end of the mounting base 10, guardrails 12 are fixedly installed on the left and right sides of the conveyor belt 11 at the top of the mounting base 10, a mounting back plate 13 is fixedly installed at the top rear end of the mounting base 10, a mounting frame 14 is fixedly installed at the top middle end of the mounting base 10, a transparent plastic plate 15 is fixedly installed at the upper end of the inner wall of the mounting frame 14, a rectifier fence 16 is fixedly installed at the middle end of the front of the mounting back plate 13, a rectifier unloading rack 17 is fixedly installed at the lower end of the front of the mounting back plate 13, and a vibration rectifier mechanism 1 is arranged at the upper end of the rectifier fence 16 on the back of the mounting back plate 13 8. The back side of the mounting back plate 13 is located at the upper end of the row unloading rack 17 and is provided with a sorting unloading mechanism 19. By providing a vibrating row mechanism 18 and a sorting unloading mechanism 19, the vibrating row mechanism 18 can quickly and neatly arrange the brushes inside the row fence 16 and the sorting unloading mechanism 19, and the sorting unloading mechanism 19 can move the brushes in the sorting unloading mechanism 19 to the inside of the row unloading rack 17 and drop them onto the conveyor belt 11. This can not only row and connect a large number of brushes, but also avoid the generation of inaccurate row errors and avoid manual correction of inaccurate row brushes, thus meeting the needs of large-scale production of brushes.
[0025] Embodiment 2: Based on Embodiment 1, Figure 2 As shown, the vibration aligning mechanism 18 includes a first mounting plate 20, and the front side of the first mounting plate 20 is fixedly connected to the back side of the mounting back plate 13, a first limiting rod 21 is fixedly installed on the left side wall of the first mounting plate 20, a second mounting plate 22 is fixedly installed on the left side wall of the first limiting rod 21, and the front side of the second mounting plate 22 is fixedly connected to the back side of the mounting back plate 13, a first electric push rod 23 is fixedly installed on the middle end of the left side wall of the first mounting plate 20, a first connecting rod 24 is fixedly installed on the output end of the first electric push rod 23, a first connecting plate 25 is fixedly installed on the left side wall of the first connecting rod 24, and the inner wall of the first connecting plate 25 is movably connected to the outer wall of the first limiting rod 21 A first movable mounting plate 26 is fixedly mounted on the front of the first connecting plate 25, and the outer wall of the first movable mounting plate 26 is movably connected to the upper end of the inner wall of the mounting back plate 13; a first inclined plate 27 is fixedly mounted on the left side of the front of the first movable mounting plate 26, and the front of the first inclined plate 27 is movably connected to the back of the transparent plastic plate 15; a second inclined plate 28 is fixedly mounted on the right side of the front of the first movable mounting plate 26, and the front of the second inclined plate 28 is movably connected to the back of the transparent plastic plate 15. By providing the transparent plastic plate 15, the transparent plastic plate 15 can limit the brushes while allowing workers to observe the internal brush arrangement at any time, thereby facilitating the workers' repair and maintenance of the entire device.
[0026] Embodiment 3: Based on Embodiment 1 and Embodiment 2, Figure 3As shown, the sorting and unloading mechanism 19 includes a third mounting plate 29, and the front side of the third mounting plate 29 is fixedly connected to the back side of the mounting back plate 13, a second limiting rod 30 is fixedly installed on the left side wall of the third mounting plate 29, a fourth mounting plate 31 is fixedly installed on the left side wall of the second limiting rod 30, and the front side of the fourth mounting plate 31 is fixedly connected to the back side of the mounting back plate 13, a second electric push rod 32 is fixedly installed on the middle end of the left side wall of the third mounting plate 29, a second connecting rod 33 is fixedly installed on the output end of the second electric push rod 32, and a second connecting plate 33 is fixedly installed on the left side wall of the second connecting rod 33 34, and the inner wall of the second connecting plate 34 is movably connected to the outer wall of the second limiting rod 30, the front of the second connecting plate 34 is fixedly installed with a second movable mounting plate 35, and the outer wall of the second movable mounting plate 35 is movably connected to the lower end of the inner wall of the mounting back plate 13, the front of the second movable mounting plate 35 is fixedly installed with a sorting fence 36, and the front of the sorting fence 36 is movably connected to the back of the transparent plastic plate 15, and the guardrail 12 is provided, the guardrail 12 can limit the brushes that have been arranged on the conveyor belt 11 to prevent the brushes from shifting, thereby improving the effect of the brush arrangement.
[0027] The working principle of the utility model is as follows: by placing the brush between the first inclined plate 27 and the second inclined plate 28, by turning on the switch of the first electric push rod 23, the output end of the first electric push rod 23 drives the first connecting rod 24 to start moving left and right, the first connecting rod 24 drives the first movable mounting plate 26 to move left and right along the first limit rod 21 through the first connecting plate 25, the first movable mounting plate 26 drives the first inclined plate 27 and the second inclined plate 28 to move left and right respectively, the first inclined plate 27 and the second inclined plate 28 arrange the brushes to vibrate When it reaches the column fence 16 and the sorting and unloading mechanism 19 and is at the top of the column unloading rack 17, by turning on the switch of the second electric push rod 32, the output end of the second electric push rod 32 drives the second connecting rod 33 to start moving to the left, and the second connecting rod 33 drives the second movable mounting plate 35 to move to the left along the second limit rod 30 through the second connecting plate 34. The second movable mounting plate 35 drives the brush to move from the top of the column unloading rack 17 to the inner wall of the column unloading rack 17 through the sorting fence 36 and falls onto the conveyor belt 11.
[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A brush receiving mechanism, comprising a mounting base plate (10), characterized in that: A conveyor belt (11) is arranged at the middle of the top of the installation base plate (10); guardrails (12) are fixedly installed on the left and right sides of the conveyor belt (11) at the top of the installation base plate (10); a mounting back plate (13) is fixedly installed at the rear end of the top of the installation base plate (10); a mounting frame (14) is fixedly installed at the middle of the top of the installation base plate (10); a transparent plastic plate (15) is fixedly installed at the upper end of the inner wall of the mounting frame (14); a collating fence (16) is fixedly installed at the middle of the front of the installation back plate (13); a collating unloading rack (17) is fixedly installed at the lower end of the front of the installation back plate (13); a vibrating collating mechanism (18) is arranged at the upper end of the collating fence (16) on the back of the installation back plate (13); and a collating frame (16) is fixedly installed at the back of the installation back plate (13). A sorting and unloading mechanism (19) is arranged at the upper end of the arranging and unloading rack (17); the vibrating arranging mechanism (18) comprises a first mounting plate (20), and the front side of the first mounting plate (20) is fixedly connected to the back side of the mounting back plate (13); a first limiting rod (21) is fixedly installed on the left side wall of the first mounting plate (20); a second mounting plate (22) is fixedly installed on the left side wall of the first limiting rod (21), and the front side of the second mounting plate (22) is fixedly connected to the back side of the mounting back plate (13); the sorting and unloading mechanism (19) comprises a third mounting plate (29), and the front side of the third mounting plate (29) is fixedly connected to the back side of the mounting back plate (13); and a second limiting rod (30) is fixedly installed on the left side wall of the third mounting plate (29).
2. The brush material receiving mechanism according to claim 1, characterized in that: A first electric push rod (23) is fixedly mounted on the middle end of the left side wall of the first mounting plate (20), a first connecting rod (24) is fixedly mounted on the output end of the first electric push rod (23), a first connecting plate (25) is fixedly mounted on the left side wall of the first connecting rod (24), and the inner wall of the first connecting plate (25) is movably connected to the outer wall of the first limiting rod (21).
3. The brush material receiving mechanism according to claim 1, characterized in that: A fourth mounting plate (31) is fixedly mounted on the left side wall of the second limiting rod (30), and the front side of the fourth mounting plate (31) is fixedly connected to the back side of the mounting back plate (13). A second electric push rod (32) is fixedly mounted on the middle end of the left side wall of the third mounting plate (29), and a second connecting rod (33) is fixedly mounted on the output end of the second electric push rod (32).
4. The brush material receiving mechanism according to claim 2, characterized in that: A first movable mounting plate (26) is fixedly mounted on the front surface of the first connecting plate (25), and an outer wall of the first movable mounting plate (26) is movably connected to an upper end of an inner wall of the mounting back plate (13).
5. The brush material receiving mechanism according to claim 4, characterized in that: A first inclined plate (27) is fixedly mounted on the left side of the front side of the first movable mounting plate (26), and the front side of the first inclined plate (27) is movably connected to the back side of the transparent plastic plate (15).
6. The brush material receiving mechanism according to claim 4, characterized in that: A second inclined plate (28) is fixedly mounted on the right side of the front side of the first movable mounting plate (26), and the front side of the second inclined plate (28) is movably connected to the back side of the transparent plastic plate (15).
7. The brush material receiving mechanism according to claim 3, characterized in that: A second connecting plate (34) is fixedly mounted on the left side wall of the second connecting rod (33), and the inner wall of the second connecting plate (34) is movably connected to the outer wall of the second limiting rod (30).
8. The brush material receiving mechanism according to claim 7, characterized in that: A second movable mounting plate (35) is fixedly mounted on the front surface of the second connecting plate (34), and an outer wall of the second movable mounting plate (35) is movably connected to the lower end of the inner wall of the mounting back plate (13).
9. The brush material receiving mechanism according to claim 8, characterized in that: A sorting fence (36) is fixedly mounted on the front side of the second movable mounting plate (35), and the front side of the sorting fence (36) is movably connected to the back side of the transparent plastic plate (15).