Parallel feeding mechanism
By designing a parallel loading mechanism, using the coordinated work of tracks, moving mechanisms, separation plates, transfer mechanisms and conveyor belts, the problem of low efficiency of traditional loading machines is solved, synchronous transmission of loading and unloading pallets is realized, and the working efficiency of the production line is improved.
Patent Information
- Application Number
- CN202420907724.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-28
AI Technical Summary
Traditional belt conveying and loading machines need to transport the loading pallet to the discharge level and then transfer the loading pallet to the loading level, resulting in extremely low loading efficiency.
A parallel loading mechanism is designed, including a track, a moving mechanism, a separation piece, a transfer mechanism and a first conveyor belt. Through the coordinated work of these components, the synchronous transmission of the loading and unloading pallets is realized to avoid wasting time when waiting for the pallet.
By synchronous transmission of pallets, the working efficiency of loading and unloading levels is improved, the waiting time is reduced, and the working efficiency of the overall production line is improved.
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Figure CN222683684U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of material transportation, in particular to a parallel feeding mechanism. Background Art
[0002] The materials used in the production of power electronics and semiconductor industries are often loaded by automatic belt conveyors. However, traditional belt conveyor loaders need to transport the unloading tray to the unloading position and stack it before the loading tray can be transported to the loading position. This method requires waiting for the conveyor belt to transport the tray to the subsequent mechanism and return before the next round of operations can be carried out, and the loading efficiency is extremely low. Utility Model Content
[0003] In view of this, an embodiment of the utility model provides a parallel loading mechanism to solve the problem of low loading efficiency caused by the traditional belt conveyor loading machine that the unloading tray needs to be transported to the unloading position and stacked before the loading tray can be transported to the loading position.
[0004] To achieve the above purpose, the present invention provides the following technical solutions:
[0005] A parallel feeding mechanism, comprising: a track, a moving mechanism, a separation sheet, a transfer mechanism and a first conveyor belt;
[0006] The track is provided with a feeding position, an upper and lower material position, and a discharging position in sequence along a first direction, wherein the first direction is the extension direction of the track;
[0007] The first conveyor belt is arranged on one side of the track;
[0008] The transfer mechanism is used to transfer the pallets at the upper and lower material positions to the first conveyor belt or to move the pallets conveyed by the first conveyor belt to the upper and lower material positions;
[0009] The first conveyor belt moves the pallet to a loading position along a second direction or moves the pallet to a transfer mechanism along a third direction, wherein the second direction is perpendicular to the first direction, the second direction is opposite to the third direction, and the loading position is located on one side of the track;
[0010] The moving mechanism is arranged on one side of the track, and is used to drive the separation sheet to move between the feed position and the upper and lower material positions, so that the separation sheet pushes the trays of the upper and lower material positions to move toward the discharge position, and at the same time drives the trays of the feed position to move toward the upper and lower material positions.
[0011] Preferably, the track comprises: a first slide rail and a second slide rail;
[0012] The first slide rail is arranged in parallel with the second slide rail.
[0013] Preferably, the moving mechanism is a rodless cylinder.
[0014] Preferably, the separation sheet comprises: a connecting piece and a hook;
[0015] The hook is connected to the movable part of the rodless cylinder through a connecting piece, and the hook is used to hook the tray at the feeding position.
[0016] Preferably, the connecting member comprises: a first vertical plate, a horizontal plate and a second vertical plate;
[0017] The first vertical plate and the second vertical plate are arranged on both sides of the horizontal plate to form a groove matched with the track. The first vertical plate is used to be connected with the movable part of the rodless cylinder, and the second vertical plate is connected with the hook.
[0018] Preferably, the transfer mechanism comprises: a second conveyor belt and a lifting mechanism;
[0019] The second conveyor belt is movably arranged below the upper and lower material positions;
[0020] The height of the first conveyor belt is higher than the height of the track;
[0021] The lifting mechanism is arranged below the second conveyor belt, and is used to drive the second conveyor belt to rise, so that the second conveyor belt can lift the pallets located at the upper and lower material positions, and dock the second conveyor belt with the first conveyor belt, or drive the second conveyor belt to descend, so that the pallets located on the second conveyor belt can descend to contact with the track.
[0022] Preferably, the lifting mechanism is a cylinder.
[0023] Preferably, it further comprises: a third conveyor belt;
[0024] The track also has a stock preparation position;
[0025] The third conveyor belt is arranged at the material preparation position of the track, and is used for driving the tray at the material preparation position to move to the material feeding position.
[0026] Preferably, it also includes: a stacking separation mechanism for separating the stacked pallets to the material preparation position.
[0027] Preferably, it also includes: a stacking device for stacking pallets.
[0028] Based on the above-mentioned parallel loading mechanism provided by the utility model, a feed position, upper and lower material positions and a discharge position are sequentially arranged on a track along a first direction, and the first conveyor belt is arranged on one side of the track; the transfer mechanism is used to transfer the pallets at the upper and lower material positions to the first conveyor belt or move the pallets transported by the first conveyor belt to the upper and lower material positions, and move the pallets to the loading position along a second direction through the first conveyor belt or move the pallets to the transfer mechanism along a third direction, and the second direction is perpendicular to the first direction, and the second direction is opposite to the third direction, the loading position is located on one side of the track, and the moving mechanism is arranged on one side of the track, and the separation sheet is driven by the moving mechanism to move between the feed position and the upper and lower material positions, so that the separation sheet pushes the pallets at the upper and lower material positions to move toward the discharge position, and at the same time drives the pallets at the feed position to move to the upper and lower material positions. Through the above-mentioned parallel loading mechanism disclosed, the separation plate can be driven to move between the feed position and the upper and lower material positions through the moving mechanism, and the trays of the upper and lower material positions can be pushed to move to the discharge position through the separation plate, and at the same time, the trays of the feed position can be driven to move to the upper and lower material positions, thereby realizing synchronous transmission of the trays of the upper and lower material positions and the tray of the feed position, and then after the trays of the upper and lower material positions are transmitted away, it is avoided that the upper and lower material positions are waiting for the trays and wasting time. Therefore, the present application can effectively improve the work efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0030] Figure 1 A schematic diagram of the structure of a parallel feeding mechanism provided in an embodiment of the utility model;
[0031] Figure 2 A schematic diagram of a tray moving to upper and lower material positions provided in an embodiment of the utility model;
[0032] Figure 3 A schematic diagram of the separation sheet provided in the embodiment of the utility model driving the tray at the feed position to move to the upper and lower material positions and the tray at the upper and lower material positions to move to the discharge position;
[0033] Figure 4 A schematic diagram of a tray provided in an embodiment of the utility model moving from the upper and lower material positions to the upper material position for loading;
[0034] Figure 5 A schematic diagram of a tray provided in an embodiment of the utility model in an upper and lower material position without being lifted by a lifting mechanism;
[0035] Figure 6A schematic diagram of a tray provided in an embodiment of the utility model being lifted up by a lifting mechanism at upper and lower material positions;
[0036] Figure 7 A schematic diagram of a tray being transferred to a loading position provided in an embodiment of the utility model;
[0037] Figure 8 A schematic diagram of the connection between the moving mechanism and the separation sheet provided in an embodiment of the utility model;
[0038] Fig. 9 A schematic diagram of the structure of a separation sheet provided in an embodiment of the utility model;
[0039] Fig.10 This is a schematic diagram of the separation sheet provided in an embodiment of the utility model when working.
[0040] Among them, there are track 1, feeding position 11, upper and lower material positions 12, discharging position 13, preparation position 14, moving mechanism 2, separation plate 3, connecting piece 31, first vertical plate 311, horizontal plate 312, second vertical plate 313, hook 32, first conveyor belt 4, second conveyor belt 5, loading position 6, tray 7, lifting mechanism 8, and third conveyor belt 9. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0042] The utility model embodiment provides a parallel feeding mechanism, see Figures 1 to 10 , Figure 1 Schematic diagram of the structure of the parallel feeding mechanism, the parallel feeding mechanism comprises: a track 1, a moving mechanism 2, a separation sheet 3, a transfer mechanism and a first conveyor belt 4;
[0043] The track 1 is provided with a feed position 11, an upper and lower material position 12 and a discharge position 13 in sequence along a first direction, wherein the first direction is the extension direction of the track 1;
[0044] The first conveyor belt 4 is arranged on one side of the track 1;
[0045] The transfer mechanism is used to transfer the tray 7 at the upper and lower material positions 12 to the first conveyor belt 4 or to move the tray 7 transported by the first conveyor belt 4 to the upper and lower material positions 12;
[0046] The first conveyor belt 4 moves the tray 7 to the loading position 6 along the second direction or moves the tray 7 to the transfer mechanism along the third direction, wherein the second direction is perpendicular to the first direction, the second direction is opposite to the third direction, and the loading position 6 is located on one side of the track 1;
[0047] The moving mechanism 2 is arranged on one side of the track 1, and is used to drive the separation plate 3 to move between the feed position 11 and the upper and lower material positions 12, so that the separation plate 3 pushes the tray 7 of the upper and lower material positions 12 to move toward the discharge position 13, and at the same time drives the tray 7 of the feed position 11 to move toward the upper and lower material positions 12.
[0048] It should be noted that, since the present application can push the tray 7 of the upper and lower material positions 12 to move toward the discharge position 13 through the separation sheet 3, and simultaneously drive the tray 7 of the feed position 11 to move toward the upper and lower material position 12, it can not only avoid the collision between the tray 7 of the upper and lower material position 12 and the tray 7 of the feed position 11 when moving toward the discharge position 13, but also realize the simultaneous transmission of the tray 7 after loading and unloading and the tray 7 of the feed position 11 ( Figures 2 to 3 process), thereby reducing the waiting time of loading position 6 and improving the working efficiency of the production line.
[0049] It is worth noting that the transfer mechanism of the present application can be a robotic arm, or a mechanism composed of other conveying mechanisms that can achieve tray transfer. Technical personnel in this field can choose according to needs.
[0050] The embodiment of the present application is to sequentially provide a feed position 11, an upper and lower material position 12 and a discharge position 13 on a track 1 along a first direction, and arrange the first conveyor belt 4 on one side of the track 1; the transfer mechanism is used to transfer the pallet 7 at the upper and lower material position 12 to the first conveyor belt 4 or move the pallet 7 transported by the first conveyor belt 4 to the upper and lower material position 12, and move the pallet 7 to the upper material position 6 along a second direction or move the pallet 7 to the transfer mechanism along a third direction through the first conveyor belt 4, and make the second direction perpendicular to the first direction, the second direction opposite to the third direction, the upper material position 6 located on one side of the track 1, and arrange the moving mechanism 2 on one side of the track 1, and drive the separation plate 3 to move between the feed position 11 and the upper and lower material position 12 through the moving mechanism 2, so that the separation plate 3 pushes the pallet 7 at the upper and lower material position 12 to move to the discharge position 13, and at the same time drives the pallet 7 at the feed position 11 to move to the upper and lower material position 12. Through the above-mentioned parallel loading mechanism disclosed, the separating plate 3 can be driven by the moving mechanism 2 to move between the feeding position 11 and the upper and lower feeding positions 12, and the separating plate 3 can push the tray 7 of the upper and lower feeding positions 12 to move toward the discharging position 13, and at the same time drive the tray 7 of the feeding position 11 to move toward the upper and lower feeding position 12, thereby realizing synchronous transmission of the tray 7 of the upper and lower feeding positions 12 and the tray 7 of the feeding position 11, and then after the tray 7 of the upper and lower feeding positions 12 is transmitted away, it is avoided that the upper and lower feeding positions 12 are waiting for the tray 7 and wasting time. Therefore, the present application can effectively improve the working efficiency of the production line.
[0051] Specifically, track 1 includes: a first slide rail and a second slide rail;
[0052] The first slide rail is arranged in parallel with the second slide rail.
[0053] It should be noted that the track 1 is set as a first slide rail and a second slide rail, and the first slide rail and the second slide rail are set in parallel, so that the tray 7 can slide in the track 1 formed by the first slide rail and the second slide rail, thereby preventing the tray 7 from derailing during the sliding process.
[0054] Preferably, the first slide rail and the second slide rail are L-shaped slide rails.
[0055] Specifically, the moving mechanism 2 is a rodless cylinder.
[0056] It should be noted that the moving mechanism 2 can be set as a rodless cylinder, or it can be other moving mechanisms 2 that can drive the separation plate 3 to move (such as a power assembly consisting of a cylinder, a hydraulic cylinder, a screw and a motor), and technical personnel in this field can choose according to needs.
[0057] It is worth noting that if the moving mechanism 2 is a power assembly consisting of a screw and a motor, the screw is connected to the motor in a transmission manner, and the screw is threadedly matched with the separation piece 3. The motor drives the screw to rotate, thereby enabling the separation piece 3 to move along the axial direction of the screw.
[0058] Specifically, the separation sheet 3 includes: a connecting piece 31 and a hook 32;
[0059] The hook 32 is connected to the movable part of the rodless cylinder through the connecting piece 31 , and the hook 32 is used to hook the tray 7 at the feeding position 11 .
[0060] It should be noted that the separation sheet 3 is set as a connecting piece 31 and a hook 32, and the hook 32 is connected to the movable part of the rodless cylinder through the connecting piece 31, so that when the separation sheet 3 moves from the feed position 11 to the upper and lower material positions 12, the tray 7 of the feed position 11 can be hooked by the hook 32, and at the same time, the tray 7 of the upper and lower material positions 12 can be pushed to move to the discharge position 13.
[0061] Specifically, the connecting member 31 includes: a first vertical plate 311, a horizontal plate 312 and a second vertical plate 313;
[0062] The first vertical plate 311 and the second vertical plate 313 are arranged on both sides of the horizontal plate 312 to form a groove matched with the track 1. The first vertical plate 311 is used to connect with the movable part of the rodless cylinder, and the second vertical plate 313 is connected with the hook 32.
[0063] It should be noted that the first vertical plate 311 and the second vertical plate 313 are relatively arranged on both sides of the horizontal plate 312 to form a groove that cooperates with the track 1. The first vertical plate 311 is used to connect with the movable part of the rodless cylinder, and the second vertical plate 313 is connected to the hook 32, which can effectively ensure the moving path of the hook 32.
[0064] Further, the transfer mechanism comprises: a second conveyor belt 5 and a lifting mechanism 8;
[0065] The second conveyor belt 5 is movably arranged below the upper and lower material positions 12;
[0066] The height of the first conveyor belt 4 is higher than the height of the track 1;
[0067] The lifting mechanism 8 is arranged below the second conveyor belt 5, and is used to drive the second conveyor belt 5 to rise, so that the second conveyor belt 5 lifts the pallet 7 located at the upper and lower material positions 12, and docks the second conveyor belt 5 with the first conveyor belt 4, or drives the second conveyor belt 5 to descend, so that the pallet 7 located on the second conveyor belt 5 descends to contact with the track 1.
[0068] It should be noted that the second conveyor belt 4 is movably arranged below the upper and lower material positions 12, and the height of the first conveyor belt 5 is set higher than the height of the track 1, and then the lifting mechanism 8 is arranged below the second conveyor belt 5, and the lifting mechanism 8 is used to drive the second conveyor belt 5 to rise. When the second conveyor belt 5 rises to contact with the tray 7 of the upper and lower material positions 12, the lifting mechanism 8 continues to drive the second conveyor belt 5 to rise, so that the tray 7 of the upper and lower material positions 12 can be separated from the track 1. When the second conveyor belt 5 rises to the same height as the first conveyor belt 4, the second conveyor belt 5 can be docked with the first conveyor belt 4, or the tray 7 of the upper and lower material positions 12 can be connected to the track 1. When the disk is transferred to the second conveyor belt 5, the second conveyor belt 5 can be driven to descend by the lifting mechanism 8. When the second conveyor belt 5 descends to the same height as the track 1, the pallet on the second conveyor belt 5 contacts the track 1. When the lifting mechanism 8 continues to drive the second conveyor belt 5 to descend, the pallet 7 contacts the track 1. Therefore, when the separator 3 drives the pallet 7 at the feed position 11 to move to the upper and lower material positions 12, the pallet 7 at the upper and lower material positions 12 can be driven to rise by the lifting mechanism 8, and the pallet 7 can also be separated from the track 1 and the separator 3. At this time, the separator 3 can return to the feed position 11 under the action of the moving mechanism 2 for the next round of operation.
[0069] Specifically, the lifting mechanism 8 is a cylinder.
[0070] It should be noted that the cylinder refers to a cylindrical metal part that guides the piston to perform linear reciprocating motion in the cylinder. The lifting mechanism 8 of the present application can be a cylinder, a hydraulic cylinder, or other lifting mechanisms that can drive the first conveyor belt 4 to rise and fall. Those skilled in the art can choose according to needs, but the present application preferably uses a cylinder as the lifting mechanism 8.
[0071] Furthermore, the parallel feeding mechanism further comprises: a third conveyor belt 9;
[0072] Track 1 is also provided with a material preparation position 14;
[0073] The third conveyor belt 9 is disposed at the material preparation position 14 of the track 1 , and is used for driving the tray 7 at the material preparation position 14 to move to the material feeding position 11 .
[0074] It should be noted that, by setting a preparation position 14 on the track 1 and setting the third conveyor belt 9 at the preparation position 14 of the track 1 , the tray 7 at the preparation position 14 can be driven by the third conveyor belt 9 to move to the feed position 11 .
[0075] Through the provided conveyor belt 9, the pallet 7 at the preparation position 14 can be moved to the feeding position 11 through the third conveyor belt 9, and then the separation sheet 3 can be driven to move through the moving mechanism 2 to move the pallet 7 at the feeding position 11 to the loading and unloading position 12. At this time, the pallet 7 can be transferred to the first conveyor belt 4 through the transfer mechanism. The first conveyor belt 4 transports the pallet to the loading position 6 for loading. After the loading is completed, the pallet 7 is transported from the loading position 6 to the transfer mechanism again through the first conveyor belt 4. At this time, the transfer mechanism transfers the pallet 7 to the loading and unloading position 12. At the same time, the third conveyor belt 9 drives the next pallet 7 to move from the preparation position 14 to the feeding position 11. At this time, The feed position 11 and the upper and lower material positions 12 are both provided with trays 7. At this time, the separating piece 3 can be driven to move by the moving mechanism 2, so that the separating piece 3 pushes the tray 7 of the upper and lower material positions 12 to move toward the discharge position 13, and at the same time drives the tray 7 of the feed position 11 to move to the upper and lower material position 12, and the transferring mechanism continues to transfer the tray of the upper and lower material position 12 to the upper and lower material position 12, and so on and so forth, so that the tray 7 of the upper and lower material position 12 and the tray 7 of the feed position 11 can be synchronously transmitted, and then after the upper and lower material position 12 is transmitted away by the tray 7, the upper and lower material position 12 is avoided from wasting time waiting for the tray 7. Therefore, the present application can effectively improve the working efficiency of the production line.
[0076] Furthermore, the parallel loading mechanism also includes: a stacking separation mechanism for separating the stacked trays 7 to the preparation position 14 .
[0077] It should be noted that, by providing a stacking separation mechanism for separating the stacked pallets 7 to the material preparation position 14 , one of the pallets 7 can be separated from the stacked pallets for loading.
[0078] It should also be noted that when the stacking separation mechanism separates one of the trays 7 from the stacked trays for loading, it usually separates the bottommost tray 7 from the stacked trays.
[0079] Preferably, the track 1 is also provided with a material unloading position, which is located downstream of the material discharging position 13 .
[0080] Preferably, the parallel loading mechanism further includes: a stacking device for stacking pallets.
[0081] It should be noted that, by providing a stacking device for stacking pallets, the pallets at the discharge position 13 can be collected, effectively reducing the workload of the staff in collecting pallets.
[0082] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A parallel feeding mechanism, characterized in that: include: Track, moving mechanism, separator, transfer mechanism and first conveyor belt; The track is provided with a feeding position, an upper and lower material position, and a discharging position in sequence along a first direction, wherein the first direction is an extension direction of the track; The first conveyor belt is arranged on one side of the track; The transfer mechanism is used to transfer the pallets at the upper and lower material positions to the first conveyor belt or to move the pallets transported by the first conveyor belt to the upper and lower material positions; The first conveyor belt moves the pallet to a loading position along a second direction or moves the pallet to the transfer mechanism along a third direction, wherein the second direction is perpendicular to the first direction, the second direction is opposite to the third direction, and the loading position is located on one side of the track; The moving mechanism is arranged on one side of the track, and is used to drive the separation sheet to move between the feed position and the upper and lower material positions, so that the separation sheet pushes the trays of the upper and lower material positions to move toward the discharge position, and at the same time drives the trays of the feed position to move toward the upper and lower material positions.
2. The parallel feeding mechanism according to claim 1, characterized in that: The track comprises: a first slide rail and a second slide rail; The first slide rail is arranged in parallel with the second slide rail.
3. The parallel feeding mechanism according to claim 1, characterized in that: The moving mechanism is a rodless cylinder.
4. The parallel feeding mechanism according to claim 3, characterized in that: The separation sheet comprises: a connecting piece and a hook; The hook is connected to the movable part of the rodless cylinder through the connecting piece, and the hook is used to hook the tray at the feeding position.
5. The parallel feeding mechanism according to claim 4, characterized in that: The connecting member comprises: a first vertical plate, a horizontal plate, and a second vertical plate; The first vertical plate and the second vertical plate are arranged on both sides of the horizontal plate opposite to each other to form a groove matched with the track. The first vertical plate is used to be connected to the movable part of the rodless cylinder, and the second vertical plate is connected to the hook.
6. The parallel feeding mechanism according to claim 1, characterized in that: The transfer mechanism comprises: a second conveyor belt and a lifting mechanism; The second conveyor belt is movably arranged below the upper and lower material positions; The height of the first conveyor belt is higher than the height of the track; The lifting mechanism is arranged below the second conveyor belt, and is used to drive the second conveyor belt to rise so that the second conveyor belt lifts the pallets located at the upper and lower material positions and docks the second conveyor belt with the first conveyor belt, or drives the second conveyor belt to descend so that the pallets located on the second conveyor belt descend to contact the track.
7. The parallel feeding mechanism according to claim 6, characterized in that: The lifting mechanism is a cylinder.
8. The parallel feeding mechanism according to claim 1, characterized in that: Also includes: The third conveyor belt; The track is also provided with a material preparation position; The third conveyor belt is arranged at the material preparation position of the track, and is used for driving the tray at the material preparation position to move to the material feeding position.
9. The parallel feeding mechanism according to claim 8, characterized in that: Also includes: A stacking separation mechanism is used to separate the stacked pallets to the material preparation position.
10. The parallel feeding mechanism according to claim 1, characterized in that: Also includes: Stacking equipment for stacking pallets.
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