Upper and lower double-cutter mechanism of winding machine

By designing the upper and lower double cutting mechanism in the membrane winding equipment, the problem of the single-side cutting method requiring reinstallation and adjustment of the cutting position when the production process changes and the membrane processing surface changes, the production efficiency and cutting effect are improved, and the adhesion situation is avoided.

CN222683817UActive Publication Date: 2025-03-28CHANGZHOU WEIBANG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421389076.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-28
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In the existing membrane winding equipment, the cutting tool mechanism with one-sided edge cutting needs to be reinstalled and adjusted when the production process and the processing surface of the film material changes, resulting in low production efficiency and the cutting tool moving along a straight line leads to poor cutting effect and prone to adhesion.

Method used

A double cutting mechanism of a winding machine is designed. By arranging the upper and lower cutting blade assemblies and the lower cutting blade assemblies on the upper and lower sides of the film, the cutting blade unit can still complete the cutting after the film is changed, improving production efficiency and quickly adapting to changes in film processing. The upper cutter and the lower cutter provide power through the drive member and rotate circumferentially to have a beveled cutting force.

Benefits of technology

Through the upper and lower double cutting mechanism, the membrane material can be effectively cut after changing the winding direction, which improves production efficiency, reduces downtime during the production process, and improves the cutting effect, avoiding the occurrence of adhesion.

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Abstract

The utility model relates to the technical field of film material processing, in particular to an upper and lower double-cutter mechanism of a winding machine, which comprises a winding unit, a cutting unit and a cutting unit, the cutter unit is used for cutting off the film and comprises a base, a mounting seat, an upper cutter assembly and a lower cutter assembly, the mounting seat is slidably connected with the base, so that the upper cutter assembly and the lower cutter assembly can be close to or away from the winding unit, and a gap for allowing the film to pass through is formed between the upper cutter assembly and the lower cutter assembly; the upper cutter assembly and the lower cutter assembly are arranged on the upper side and the lower side of the film material correspondingly, so that after the winding direction of the film material is changed, the cutter unit can still cut off the film material, and therefore the production efficiency is improved, and the film material machining change can be rapidly adapted.
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Description

Technical Field

[0001] The utility model relates to the technical field of film material processing, in particular to an upper and lower double cutting knife mechanism of a winding machine. Background Art

[0002] In the existing film winding equipment, especially the coating machine, after the film processing is completed, the film is wound up to form a roll-shaped winding structure. After the winding is completed, the film material needs to be cut to separate the wound film material from the subsequent film material. The prior art commonly uses a single-side trimming method to cut the film material. Then, due to changes in the production process and changes in the film material processing surface, the winding direction of the film material of the winding equipment changes. Therefore, it is necessary to reinstall and adjust the position of the cutter, resulting in low production efficiency. In addition, the existing cutter moves in a straight line, which makes its cutting effect on the film poor and prone to adhesion. Utility Model Content

[0003] The technical problem to be solved by the utility model is: in order to overcome the problem that the film material is cut by a single-side trimming method commonly used in the prior art, and then due to changes in the production process and the changes in the film material processing surface, the winding direction of the film material is changed by the winding equipment, and therefore it is necessary to reinstall and adjust the position of the cutter, resulting in low production efficiency and the existing cutter moves in a straight line, resulting in poor cutting effect on the film and easy adhesion. A top and bottom double cutter mechanism of a winder is provided.

[0004] The utility model solves the technical problem by adopting a technical solution: an upper and lower double cutting knife mechanism of a winding machine, comprising:

[0005] A winding unit, which is used for winding the film;

[0006] and a cutter unit for cutting the film, the cutter unit comprising a base, a mounting seat, an upper cutter assembly and a lower cutter assembly, the mounting seat and the base are slidably connected so that the upper cutter assembly and the lower cutter assembly can be close to or away from the winding unit, and a gap for the film to pass through is provided between the upper cutter assembly and the lower cutter assembly, and the upper cutter assembly and the lower cutter assembly are respectively arranged on the upper and lower sides of the film material, so that after the film material changes the winding direction, the cutter unit can still complete the cutting of the film material, thereby improving the production efficiency and quickly adapting to the changes in the film material processing;

[0007] The upper cutter assembly includes an upper drive member and an upper cutter. The upper drive member is mounted on a mounting seat. The output end of the upper drive member is in transmission connection with the upper cutter. The upper drive member is used to provide power for the upper cutter to approach the film and enable the upper cutter to rotate circumferentially and have a bevel cutting force.

[0008] The lower cutter assembly includes a lower drive member and a lower cutter. The lower drive member is mounted on a mounting seat. The output end of the lower drive member is transmission-connected to the lower cutter. The lower drive member is used to provide power for the lower cutter to approach the film and enable the lower cutter to rotate circumferentially to have a bevel cutting force.

[0009] The upper cutter assembly further comprises an upper connecting arm, the upper cutter is fixedly connected to the head end of the upper connecting arm, the tail end of the upper connecting arm is rotatably connected to the mounting seat, the upper driving member is rotatably connected to the mounting seat, and the output end of the upper driving member is rotatably connected to the middle part of the upper connecting arm;

[0010] The lower cutter assembly includes a lower connecting arm, the lower cutter is fixedly connected to the head end of the lower connecting arm, the tail end of the lower connecting arm is rotatably connected to the mounting seat, the lower driving member is rotatably connected to the mounting seat, and the output end of the lower driving member is rotatably connected to the middle part of the lower connecting arm.

[0011] In order to solve the problem that the upper cutting mechanism and the lower cutting mechanism cannot cut film rolls with different diameters, the base is further provided with a slide rail, the mounting seat and the slide rail are slidably connected, and the slide rail extends radially along the winding unit.

[0012] In order to solve the problem that the film material has low tension, which makes it easy to wrinkle after winding, the cutting unit further includes a tensioning assembly, which is used to support the film. The tensioning assembly includes a tensioning wheel and an adjusting rod. The adjusting rod is threadedly connected to the base, and the adjusting rod is rotatably connected to the tensioning wheel.

[0013] In order to solve the problem of low efficiency of the winding unit needing to stop for roller changing, the winding unit further includes a turntable and a plurality of winding rollers, the winding rollers are rotatably connected to the turntable, and the winding rollers are arranged at intervals along the circumference of the turntable, and the turntable is used to adjust the winding rollers to the winding station.

[0014] The beneficial effects of the utility model are as follows: the utility model provides an upper and lower double cutter mechanism of a winding machine, by arranging an upper cutter assembly and a lower cutter assembly on the upper and lower sides of the film material respectively, so that after the film material changes the winding direction, the cutter unit can still complete the cutting of the film material, thereby improving the production efficiency and quickly adapting to the changes in film material processing;

[0015] The upper and lower cutters rotate in a circumferential direction, so that they have a diagonal cutting force, making it easier to cut the film. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 It is an enlarged structural schematic diagram of the upper cutter assembly and the lower cutter assembly of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the utility model in the cutting state;

[0020] Figure 4 It is an enlarged structural schematic diagram of the upper cutter assembly and the lower cutter assembly of the utility model in the cutting state.

[0021] In the figure: 1, winding unit, 11, turntable, 12, winding roller;

[0022] 2. Cutter unit, 21. Base, 22. Mounting seat, 23. Upper cutter assembly, 231. Upper driving member, 232. Upper cutter, 233. Upper connecting arm, 24. Lower cutter assembly, 241. Lower driving member, 242. Lower cutter, 243. Lower connecting arm, 25. Slide rail, 26. Tensioning assembly, 261. Tensioning wheel, 262. Adjusting rod. DETAILED DESCRIPTION

[0023] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0024] like Figure 1 This is a schematic diagram of the structure of the utility model, a winding machine upper and lower double cutting knife mechanism, including:

[0025] like Figure 1 , Figure 3 As shown, the winding unit 1 is used for winding the film. The winding unit 1 includes a turntable 11 and a plurality of winding rollers 12. The winding rollers 12 are rotatably connected to the turntable 11, and the winding rollers 12 are arranged at intervals along the circumference of the turntable 11. The turntable 11 is used to adjust the winding rollers 12 to the winding station, one of the winding rollers 12 is located at the winding station, and the remaining winding rollers 12 are located at the preparation station. The turntable 11 can rotate to switch the winding rollers 12 to achieve continuous winding and improve production efficiency.

[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, the cutter unit 2 is used for cutting the film. The cutter unit 2 includes a base 21, a mounting seat 22, an upper cutter assembly 23 and a lower cutter assembly 24. The mounting seat 22 and the base 21 are slidably connected, so that the upper cutter assembly 23 and the lower cutter assembly 24 can be close to or away from the winding unit 1. There is a gap between the upper cutter assembly 23 and the lower cutter assembly 24 for the film to pass through. By arranging the upper cutter assembly 23 and the lower cutter assembly on the upper and lower sides of the film material respectively, the cutter unit can still complete the cutting of the film material after the film material changes the winding direction, thereby improving production efficiency and quickly adapting to changes in film material processing.

[0027] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the upper cutter assembly 23 includes an upper drive member 231 and an upper cutter 232. The upper drive member 231 is mounted on the mounting seat 22. The output end of the upper drive member 231 is in transmission connection with the upper cutter 232. The upper drive member 231 is used to provide power for the upper cutter 232 to approach the film and enable the upper cutter 232 to rotate circumferentially with a bevel cutting force. The upper drive member 231 can be a hydraulic cylinder.

[0028] The upper cutter assembly 23 includes an upper connecting arm 233, the upper cutter 232 and the head end of the upper connecting arm 233 are fixedly connected, the tail end of the upper connecting arm 233 is rotatably connected to the mounting seat 22, the rotation center of the upper cutter 232 is the rotation connection between the upper connecting arm 233 and the mounting seat 22, the upper driving member 231 is rotatably connected to the mounting seat 22, the output end of the upper driving member 231 is rotatably connected to the middle part of the upper connecting arm 233, and the design of the upper connecting arm 233 can increase the stability of the movement of the upper cutter 232.

[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the lower cutter assembly 24 includes a lower driving member 241 and a lower cutter 242. The lower driving member 241 is mounted on the mounting seat 22. The output end of the lower driving member 241 is in transmission connection with the lower cutter 242. The lower driving member 241 is used to provide power for the lower cutter 242 to approach the film and enable the lower cutter 242 to rotate circumferentially with a beveling force. The lower driving member 241 can be a hydraulic cylinder.

[0030] The lower cutter assembly 24 includes a lower connecting arm 243, the lower cutter 242 and the head end of the lower connecting arm 243 are fixedly connected, the tail end of the lower connecting arm 243 is rotatably connected to the mounting seat 22, the lower driving member 241 is rotatably connected to the mounting seat 22, the output end of the lower driving member 241 is rotatably connected to the middle part of the lower connecting arm 243, the rotation center of the lower cutter 242 is the rotation connection between the lower connecting arm 243 and the mounting seat 22, the design of the lower connecting arm 243 can increase the stability of the movement of the lower cutter 242, the upper cutter 232 and the lower cutter 242 rotate circumferentially, so that they have a beveling force, which makes it easier to cut the film.

[0031] like Figure 1 , Figure 3 As shown, the base 21 is provided with a slide rail 25, the mounting seat 22 is slidably connected to the slide rail 25, the slide rail 25 extends radially along the winding unit 1, the mounting seat 22 can be a slider matching the slide rail 25, the slider and the slide rail 25 are slidably connected, the mounting seat 22 can also be a slide groove matching the slide rail, the sliding design of the mounting seat 22 enables the upper cutter assembly 23 and the lower cutter assembly 24 to move away from or close to the wound film material, thereby adjusting the position of the upper cutter assembly 23 or the lower cutter assembly 24 according to the size of the wound coil material for better cutting.

[0032] The cutter unit 2 also includes a tensioning assembly 26, which is used to resist the film. The tensioning assembly 26 includes a tensioning wheel 261 and an adjusting rod 262. The adjusting rod 262 is threadedly connected to the base 21, and the adjusting rod 262 is rotatably connected to the tensioning wheel 261, so that the film material remains tensioned, thereby ensuring the quality of the rolled film material. The tensioning wheel 261 can be adjusted by the adjusting rod 262.

[0033] When in use, the film material passes through the gap between the tensioning wheel 261, the upper cutter assembly 23 and the lower cutter assembly 24 and is wound on the winding roller 12. After the winding is completed, the position of the upper cutter assembly 23 and the lower cutter assembly 24 is adjusted by the slide rail 25 to cut the film material.

[0034] When the winding roller 12 rotates counterclockwise to wind up the film material, the film material passes over the winding roller 12 . At this time, the cutting process is completed by the upper cutting knife assembly 23 .

[0035] When the winding roller 12 rotates clockwise to wind up the film material, the film material passes under the winding roller 12 , and at this time, the cutting process is completed by the lower cutting knife assembly 24 .

[0036] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An upper and lower double cutting knife mechanism of a winding machine, characterized in that: include: A winding unit (1) for winding a film; and a cutter unit (2) for cutting a film, the cutter unit (2) comprising a base (21), a mounting seat (22), an upper cutter assembly (23) and a lower cutter assembly (24), the mounting seat (22) and the base (21) being slidably connected so that the upper cutter assembly (23) and the lower cutter assembly (24) can approach or move away from the winding unit (1), and a gap is provided between the upper cutter assembly (23) and the lower cutter assembly (24) for the film to pass through; The upper cutter assembly (23) comprises an upper driving member (231) and an upper cutter (232); the upper driving member (231) is mounted on a mounting seat (22); an output end of the upper driving member (231) is drivingly connected to the upper cutter (232); the upper driving member (231) is used to provide power for the upper cutter (232) to approach the film and enable the upper cutter (232) to rotate in a circumferential direction and have a bevel cutting force; The lower cutter assembly (24) comprises a lower driving member (241) and a lower cutter (242); the lower driving member (241) is mounted on a mounting seat (22); an output end of the lower driving member (241) is transmission-connected to the lower cutter (242); the lower driving member (241) is used to provide power for the lower cutter (242) to approach the film and enable the lower cutter (242) to rotate circumferentially and have a beveling force.

2. The upper and lower double cutting blade mechanism of a winding machine as claimed in claim 1, characterized in that: The upper cutter assembly (23) comprises an upper connecting arm (233), the upper cutter (232) and the head end of the upper connecting arm (233) are fixedly connected, the tail end of the upper connecting arm (233) is rotatably connected to the mounting seat (22), the upper driving member (231) is rotatably connected to the mounting seat (22), and the output end of the upper driving member (231) is rotatably connected to the middle part of the upper connecting arm (233); The lower cutter assembly (24) comprises a lower connecting arm (243), the lower cutter (242) and the head end of the lower connecting arm (243) are fixedly connected, the tail end of the lower connecting arm (243) is rotatably connected to the mounting seat (22), the lower driving member (241) is rotatably connected to the mounting seat (22), and the output end of the lower driving member (241) is rotatably connected to the middle part of the lower connecting arm (243).

3. The upper and lower double cutting blade mechanism of a winding machine as claimed in claim 1, characterized in that: The base (21) is provided with a slide rail (25), the mounting seat (22) and the slide rail (25) are slidably connected, and the slide rail (25) extends in the radial direction of the winding unit (1).

4. The upper and lower double cutting blade mechanism of a winding machine as claimed in claim 1, characterized in that: The cutter unit (2) further comprises a tensioning assembly (26), wherein the tensioning assembly (26) is used to resist the film, and the tensioning assembly (26) comprises a tensioning wheel (261) and an adjusting rod (262), wherein the adjusting rod (262) and the base (21) are threadedly connected, and the adjusting rod (262) and the tensioning wheel (261) are rotationally connected.

5. The upper and lower double cutting blade mechanism of a winding machine as claimed in claim 1, characterized in that: The winding unit (1) comprises a turntable (11) and a plurality of winding rollers (12); the winding rollers (12) are rotatably connected to the turntable (11), and the winding rollers (12) are arranged at intervals along the circumference of the turntable (11); and the turntable (11) is used to adjust the winding rollers (12) to a winding station.