Wear-resistant cable and processing equipment thereof

The cable processing device addresses the inefficiency in handling cables of different specifications by incorporating adjustable mechanisms for precise alignment and wrapping, enhancing processing efficiency and adaptability.

CN222683911UActive Publication Date: 2025-03-28SHENGGE CABLE (CHONGQING) CO LTD
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Patent Information

Application Number
CN202421352707.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

Existing equipment for processing cables is inefficient when handling cables of different specifications, as it is designed primarily for uniform cables, leading to difficulties in achieving proper wrapping and collection.

Method used

The proposed solution includes a cable processing device with adjustable components such as a moving mechanism driven by motors and adjustable frames that allow for the precise alignment and wrapping of cables of varying diameters, ensuring uniform wrapping and collection.

Benefits of technology

This solution enables the efficient and uniform wrapping of cables of different specifications, improving the overall processing efficiency and adaptability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wear-resistant cables, in particular to a wear-resistant cable and processing equipment thereof. The mounting assembly comprises a round roller, a guide wheel, a frame body, a sliding block, a movable motor, a vertical plate, a rotating disc, a screw rod, a moving component, a cutting component and an adjusting component, the vertical plate is slidably mounted on one side of the base, the rotating disc is rotatably mounted on the side, away from the base, of the vertical plate, the round roller is clamped with the rotating disc, the movable motor is fixedly connected with the vertical plate, and an output shaft of the movable motor is connected with the rotating disc; the adjusting component is connected with the base and connected with the vertical plate, the moving component is arranged on the base, the sliding block is slidably connected with the base and connected with the moving component, the frame body is slidably installed on the side, away from the base, of the sliding block, the screw rod is rotatably connected with the sliding block and connected with the frame body in a threaded mode, and the guide wheel is rotatably installed on the side, away from the sliding block, of the frame body. The cutting component is connected with the base.
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Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant cables, in particular to a wear-resistant cable and processing equipment thereof. Background Art

[0002] Wear-resistant cable is a special cable. Its design concept is to maintain stable and reliable transmission performance in extreme working environments. It has extremely high wear resistance, high temperature resistance, corrosion resistance and other characteristics. It can be used in extremely harsh environments, such as mines, steel mills, ports, etc. When the usual processing equipment winds the cable, the cable is easy to pile up together, which affects the winding effect of the cable.

[0003] The prior art CN114582555A discloses an environmentally friendly flame-retardant and wear-resistant cable and a processing device thereof, comprising a limit tube, a round roller, a driving motor, a transmission mechanism, a reciprocating driving mechanism, a cylinder, a cutter, a threaded driving mechanism and a first vertical plate. The cable to be wound is passed through two limit tubes and connected to the round roller. Subsequently, the driving motor works, and its output shaft drives the round roller to rotate through an adaptor structure to start winding the cable. At the same time, the output shaft of the driving motor also drives the reciprocating driving mechanism to drive the two limit tubes to perform linear reciprocating motion through the transmission mechanism to wind the cable onto the round roller. After the cable is wound, the cylinder drives the cutter to perform up and down reciprocating motion to cut the cable. Finally, the threaded driving mechanism drives the first vertical plate to move, and the staff removes the round roller so that the cable is evenly wound onto the round roller, thereby improving the winding effect of the cable.

[0004] In normal use, the cable to be reeled is passed through two limit tubes and connected to the round roller. The existing technology can only guide and reel cables of the same specification. When cables of different specifications need to be guided and reeled, the equipment is inconvenient to guide cables of different specifications, which makes it inconvenient for the equipment to reel cables of different specifications. Utility Model Content

[0005] The utility model aims to provide a wear-resistant cable and processing equipment thereof, which solves the problem of passing the cable to be wound through two limit tubes and connecting them to a round roller. The prior art can only guide and wind cables of the same specification. When cables of different specifications need to be guided and wound, the equipment is inconvenient to guide cables of different specifications, thereby causing the problem that the equipment is inconvenient to wind cables of different specifications.

[0006] To achieve the above-mentioned purpose, the utility model provides a wear-resistant cable processing equipment, including a base and an installation assembly; the installation assembly includes a round roller, a guide wheel, a frame, a slider, a dynamic motor, a vertical plate, a turntable, a screw, a movable member, a cutting member and an adjusting member, the vertical plate is slidably installed on one side of the base, the turntable is rotatably installed on the side of the vertical plate away from the base, the round roller is clamped with the turntable, the dynamic motor is fixedly connected to the vertical plate, the output shaft of the dynamic motor is connected to the turntable, the adjusting member is connected to the base and to the vertical plate, the movable member is arranged on the base, the slider is slidably connected to the base and to the movable member, the frame is slidably installed on the side of the slider away from the base, the screw is rotatably connected to the slider and is threadedly connected to the frame, the guide wheel is rotatably installed on the side of the frame away from the slider, and the cutting member is connected to the base.

[0007] Wherein, the movable component includes a movable screw and a power motor, the movable screw is rotatably connected to the base and threadedly connected to the slider, the power motor is fixedly connected to the base, and the output shaft of the power motor is connected to the movable screw.

[0008] Wherein, the adjusting component includes an adjusting motor and an adjusting screw, the adjusting screw is threadedly connected to the vertical plate and rotatably connected to the base; the adjusting motor is fixedly connected to the base, and the output shaft of the adjusting motor is connected to the adjusting screw.

[0009] Wherein, the cutting component includes a cutter, a sliding rod and a cylinder, the cylinder is fixedly connected to the base and is located on the side of the base away from the sliding block; the cutter is slidably connected to the base and is connected to the output end of the cylinder; the sliding rod is fixedly connected to the cutter and is slidably connected to the base.

[0010] Wherein, the mounting assembly further comprises a stabilizing rod and a stabilizing block, wherein the stabilizing block is slidably connected to the base and fixedly connected to the slider; the stabilizing rod is slidably connected to the stabilizing block and fixedly connected to the base.

[0011] The utility model also includes a wear-resistant cable, including an inner core, a conductor, a filler, a shielding layer, a wear-resistant layer, a fire-proof layer and an oxygen-barrier layer, wherein the inner core is fixedly installed on one side of the filler; the conductor is fixedly installed on the side of the filler away from the inner core; the shielding layer is fixedly connected to the filler and is located on the side of the filler away from the conductor; the oxygen-barrier layer is fixedly connected to the shielding layer and is located on the side of the shielding layer away from the filler; the fire-proof layer is fixedly connected to the oxygen-barrier layer and is located on the side of the oxygen-barrier layer away from the shielding layer; the wear-resistant layer is fixedly connected to the fire-proof layer and is located on the side of the fire-proof layer away from the oxygen-barrier layer.

[0012] The utility model provides a wear-resistant cable and processing equipment thereof, the adjusting motor drives the adjusting screw rod to rotate on the base, the adjusting screw rod drives the vertical plate to move on the base when rotating, the pulling plate drives the turntable to be clamped on the round roller, the dynamic motor drives the turntable to rotate on the vertical plate, the turntable drives the round roller to rotate when rotating, the cable passes through the two guide wheels and is wound around the round roller, the screw rod is rotated to drive the frame to move on the slider, and the spacing between the two frame bodies is adjusted, the frame drives the guide wheels to abut against the cable, the power motor drives the moving screw rod to rotate on the base, and the moving screw rod drives the slider to move on the slide groove of the base when rotating, and then drives the cable to move, so that the cable is evenly wound on the round roller, so that the equipment is convenient for guiding cables of different specifications, thereby realizing that the equipment is convenient for winding cables of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the overall structure of the wear-resistant cable processing equipment of the first embodiment of the utility model.

[0015] Figure 2 It is a structural schematic diagram of the vertical plate and the movable screw rod of the utility model.

[0016] Figure 3 It is a structural schematic diagram of the frame and the slider of the utility model.

[0017] Figure 4 It is a structural schematic diagram of a sliding block and a movable screw rod of the utility model.

[0018] Figure 5 It is a structural schematic diagram of a stabilizing rod and a stabilizing block of the utility model.

[0019] Figure 6 It is a structural schematic diagram of the conductor and filler of the utility model.

[0020] In the figure: 101-base, 102-round roller, 103-guide wheel, 104-frame, 105-slider, 106-power motor, 107-vertical plate, 108-turntable, 109-screw, 110-moving screw, 111-power motor, 112-adjusting motor, 113-adjusting screw, 114-cutter, 115-sliding rod, 116-cylinder, 201-stabilizing rod, 202-stabilizing block, 301-inner core, 302-conductor, 303-filler, 304-shielding layer, 305-wear-resistant layer, 306-fireproof layer, 307-oxygen barrier layer. DETAILED DESCRIPTION

[0021] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0022] The first embodiment of the present application is:

[0023] See also Figure 1-Figure 4 , Figure 1 This is a schematic diagram of the overall structure of the wear-resistant cable processing equipment of the first embodiment of the utility model. Figure 2 This is a structural diagram of the vertical plate and the movable screw rod of the utility model. Figure 3 It is a structural schematic diagram of the frame and the slider of the utility model. Figure 4 It is a structural schematic diagram of a slider and a movable screw rod of the utility model. The utility model provides a wear-resistant cable processing equipment, including a base 101 and an installation component; the installation component includes a round roller 102, a guide wheel 103, a frame 104, a slider 105, a dynamic motor 106, a vertical plate 107, a turntable 108, a screw 109, a movable component, a cutting component and an adjusting component, the movable component includes a movable screw rod 110 and a power motor 111, the adjusting component includes an adjusting motor 112 and an adjusting screw rod 113, the cutting component includes a cutter 114, a slide rod 115 and a cylinder 116. The above-mentioned scheme solves the problem that when it is necessary to guide and reel cables of different specifications, the equipment is inconvenient to guide cables of different specifications, thereby causing the equipment to be inconvenient to reel cables of different specifications. It can be understood that the above-mentioned scheme can be used when the cable to be reeled passes through two limit tubes and connects it to the round roller 102, and the prior art can only guide and reel cables of the same specification.

[0024] According to this specific embodiment, the vertical plate 107 is driven to move on the base 101 by the adjusting member, the pull plate drives the turntable 108 to be clamped on the round roller 102, and the dynamic motor 106 drives the turntable 108 to rotate on the vertical plate 107. When the turntable 108 rotates, it drives the round roller 102 to rotate. The cable passes through the two guide wheels 103 and is wound around the round roller 102. The screw 109 is rotated to drive the frame 104 to move on the slider 105, and the distance between the two frames 104 is adjusted. The frame 104 drives the guide wheel 103 to abut against the cable. The moving member drives the slider 105 to move on the base 101, thereby driving the cable to move, so that the cable is evenly wound around the round roller 102, so that the device can easily guide cables of different specifications, thereby realizing that the device can easily reel in cables of different specifications.

[0025] The vertical plate 107 is slidably mounted on one side of the base 101, the turntable 108 is rotatably mounted on the side of the vertical plate 107 away from the base 101, the round roller 102 is clamped with the turntable 108, the dynamic motor 106 is fixedly connected to the vertical plate 107, the output shaft of the dynamic motor 106 is connected to the turntable 108, the adjusting member is connected to the base 101 and to the vertical plate 107, the moving member is arranged on the base 101, the slider 105 is slidably connected to the base 101 and to the moving member, the frame 104 is slidably mounted on the side of the slider 105 away from the base 101, and the screw 109 is connected to the slider 10 5 is rotatably connected and threadedly connected to the frame 104, the guide wheel 103 is rotatably installed on the side of the frame 104 away from the slider 105, the cutting member is connected to the base 101, the base 101 is L-shaped, an adjustment groove is designed on the right side of the upper part of the horizontal end of the base 101, a placement groove is designed on the upper part of the vertical end of the base 101, a slide groove is designed on the lower part of the vertical end of the base 101, there are two vertical plates 107, and a rotation hole is designed on the upper part of the side of the vertical plate 107. The adjusting member drives the bottom of the two vertical plates 107 to move on the adjusting groove of the base 101, there are multiple turntables 108, and the turntable 108 is rotatably connected to the rotation hole of the vertical plate 107. The ends of the roller 102 are designed with a slot, and the slots at the two ends of the round roller 102 are respectively connected with the two turntables 108. The slider 105 is T-shaped, and the top of the horizontal end of the slider 105 is designed with a slot, and the horizontal end of the slider 105 is designed with a rotation hole. The moving member drives the vertical end of the slider 105 to move on the slot of the base 101. The frame 104 has two, and the upper part of the side of the frame 104 is designed with a mounting groove, and the lower part of the side of the frame 104 is designed with a through threaded hole. The outer external threads of the two ends of the screw 109 are opposite, and the screw 109 is connected with the through threaded holes of the two frames 104 through the rotation hole of the slider 105. The guide wheel 103 has multiple The end of the guide wheel 103 is rotatably connected to the mounting groove of the frame 104. The cutting member is arranged at the vertical end of the base 101 to cut the moving cable. The vertical plate 107 is driven to move on the base 101 by the adjusting member. The pull plate drives the turntable 108 to be clamped on the round roller 102. The motor 106 drives the turntable 108 to rotate on the vertical plate 107. The turntable 108 drives the round roller 102 to rotate when rotating. The cable passes through the two guide wheels 103 and is wound around the round roller 102. The screw 109 is rotated to drive the frame 104 to move on the slider 105 to adjust the distance between the two frames 104.The frame 104 drives the guide wheel 103 to abut against the cable, and the moving member drives the slider 105 to move on the base 101, thereby driving the cable to move, so that the cable is evenly wound on the round roller 102, so that the device can easily guide cables of different specifications, thereby realizing that the device can easily reel in cables of different specifications.

[0026] Secondly, the movable screw rod 110 is rotatably connected to the base 101 and is threadedly connected to the slider 105, the power motor 111 is fixedly connected to the base 101, and the output shaft of the power motor 111 is connected to the movable screw rod 110, the vertical end of the slider 105 is designed with a through threaded hole, and the lower left part of the vertical end of the base 101 is designed with a through hole, the outer sides of the two ends of the movable screw rod 110 are designed with external threads, and the external threads at the two ends of the movable screw rod 110 are opposite, and the external threads of the movable screw rod 110 are connected to the through threaded hole of the slider 105, and the end of the movable screw rod 110 is fixedly connected to the output shaft of the power motor 111 through the through hole of the base 101, and the movable screw rod 110 is driven to rotate on the base 101 by the power motor 111, and the movable screw rod 110 drives the slider 105 to move on the slide groove of the base 101 when rotating, thereby driving the slider 105 to move.

[0027] Then, the adjusting screw rod 113 is threadedly connected with the vertical plate 107 and is rotatably connected with the base 101; the adjusting motor 112 is fixedly connected to the base 101, and the output shaft of the adjusting motor 112 is connected with the adjusting screw rod 113. An adjusting hole is designed on the right side of the horizontal end of the base 101, and external threads are designed on the outer sides of both ends of the adjusting screw rod 113, and the external threads at both ends are opposite. A through threaded hole is designed on the lower left part of the vertical plate 107, and the external thread of the adjusting screw rod 113 is connected with the through threaded hole of the vertical plate 107. The end of the adjusting screw rod 113 is fixedly connected with the output shaft of the adjusting motor 112 through the adjusting hole at the horizontal end of the base 101, and the adjusting motor 112 drives the adjusting screw rod 113 to rotate on the base 101. When the adjusting screw rod 113 rotates, it drives the vertical plate 107 to move on the base 101, thereby driving the vertical plate 107 to move.

[0028] Finally, the cylinder 116 is fixedly connected to the base 101 and is located on a side of the base 101 away from the slider 105; the cutter 114 is slidably connected to the base 101 and is connected to the output end of the cylinder 116; the slide bar 115 is fixedly connected to the cutter 114 and is slidably connected to the base 101. A connecting hole is designed at the top of the vertical end of the base 101, and a plurality of sliding holes are designed at the top of the vertical end of the base 101. The output end of the cylinder 116 is connected to the top of the cutter 114 through the connecting hole of the base 101. There are a plurality of sliding bars 115, and the bottom end of the sliding bar 115 is fixedly connected to the top of the cutter 114 through the sliding hole of the base 101. The cutter 114 is driven to move up and down by the cylinder 116. When the cutter 114 moves, the slide bar 115 drives the slide bar 115 to move on the base 101, so that the cutter 114 contacts the cable, thereby cutting the cable.

[0029] When using a wear-resistant cable and its processing equipment of this embodiment, the adjusting motor 112 drives the adjusting screw 113 to rotate on the base 101, and the adjusting screw 113 drives the vertical plate 107 to move on the base 101 when rotating, and the pull plate drives the turntable 108 to be clamped on the round roller 102, and the dynamic motor 106 drives the turntable 108 to rotate on the vertical plate 107, and the turntable 108 drives the round roller 102 to rotate when rotating, and the cable passes through the two guide wheels 103 and is wound on the round roller 102, and the screw 109 is rotated. , driving the frame 104 to move on the slider 105, adjusting the distance between the two frames 104, the frame 104 drives the guide wheel 103 to abut against the cable, and the power motor 111 drives the movable screw rod 110 to rotate on the base 101. When rotating, the movable screw rod 110 drives the slider 105 to move on the slide groove of the base 101, thereby driving the cable to move, so that the cable is evenly wound on the round roller 102, so that the device can easily guide cables of different specifications, thereby realizing that the device is easy to reel in cables of certain specifications.

[0030] The second embodiment of the present application is:

[0031] See also Figure 5 , Figure 5 20 is a schematic diagram of the structure of the stabilizing rod and the stabilizing block of the utility model. On the basis of the first embodiment, the installation assembly of this embodiment further includes a stabilizing rod 201 and a stabilizing block 202 .

[0032] According to this specific embodiment, the stabilizing block 202 is driven by the slider 105 to move on the stabilizing rod 201 , thereby improving the stability of the slider 105 when moving.

[0033] Among them, the stabilizing block 202 is slidably connected to the base 101 and fixedly connected to the slider 105; the stabilizing rod 201 is slidably connected to the stabilizing block 202 and is fixedly connected to the base 101. A stabilizing groove is designed on the left side of the horizontal end of the base 101, and a sliding hole is provided on the lower left side of the stabilizing block 202. The top of the stabilizing block 202 is fixedly connected to the bottom of the horizontal end of the slider 105. The end of the stabilizing rod 201 is fixedly connected to the stabilizing groove of the base 101 through the sliding hole of the stabilizing block 202. The stabilizing block 202 is driven to move on the stabilizing rod 201 by the slider 105, thereby improving the stability of the slider 105 when moving.

[0034] When using the wear-resistant cable and processing equipment thereof of this embodiment, the slider 105 drives the stabilizing block 202 to move on the stabilizing rod 201, thereby improving the stability of the slider 105 when moving.

[0035] See also Figure 6 , Figure 6It is a schematic diagram of the structure of the conductor and filler of the utility model, a wear-resistant cable, comprising an inner core 301, a conductor 302, a filler 303, a shielding layer 304, a wear-resistant layer 305, a fireproof layer 306 and an oxygen barrier layer 307, wherein the inner core 301 is fixedly mounted on one side of the filler 303; the conductor 302 is fixedly mounted on the side of the filler 303 away from the inner core 301; the shielding layer 304 is fixedly connected to the filler 303 and is located on the side of the conductor 302 of the filler 303; the oxygen barrier layer 307 is fixedly connected to the shielding layer 304 and is located on the side of the shielding layer 304 away from the filler 303; the fire barrier layer 306 is fixedly connected to the oxygen barrier layer 307 and is located on the side of the oxygen barrier layer 307 away from the shielding layer 304; the wear-resistant layer 305 is fixedly connected to the fire barrier layer 306 and is located on the side of the fire barrier layer 306 away from the oxygen barrier layer 307, and the filler A mounting hole is designed at the center position of the end of the filler 303, and a plurality of through holes are designed on the outer side of the end of the filler 303. The inner core 301 is located in the mounting hole of the filler 303. There are multiple conductors 302, and the conductors 302 are located in the through holes of the filler 303. The shielding layer 304 is located on the outer side of the filler 303. The oxygen barrier layer 307 is located on the outer side of the shielding layer 304. The oxygen barrier layer 307 prevents oxygen from entering the cable, thereby reducing oxidation and corrosion inside the cable. The fireproof layer 306 is made of a special flame-retardant material, and the fireproof layer 306 is located on the outer side of the oxygen barrier layer 307. The fireproof layer 306 prevents the cable from being damaged in the event of a fire and reduces the risk of fire spreading. The wear-resistant layer 305 is made of polyurethane (PUR), thermoplastic elastomer (TPE / TPR), thermoplastic polyurethane elastomer rubber (TPU), etc., and the wear-resistant layer 305 increases the wear resistance of the cable.

[0036] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A wear-resistant cable processing device, comprising a base, characterized in that: Also included are mounting components; The mounting assembly includes a round roller, a guide wheel, a frame, a slider, a dynamic motor, a vertical plate, a turntable, a screw, a movable member, a cutting member and an adjusting member. The vertical plate is slidably mounted on one side of the base, and the turntable is rotatably mounted on the side of the vertical plate away from the base. The round roller is clamped with the turntable, the dynamic motor is fixedly connected to the vertical plate, the output shaft of the dynamic motor is connected to the turntable, the adjusting member is connected to the base and to the vertical plate, the movable member is arranged on the base, the slider is slidably connected to the base and to the movable member, the frame is slidably mounted on the side of the slider away from the base, the screw is rotatably connected to the slider and is threadedly connected to the frame, the guide wheel is rotatably mounted on the side of the frame away from the slider, and the cutting member is connected to the base.

2. The wear-resistant cable processing equipment according to claim 1, characterized in that: The moving component comprises a moving screw and a power motor. The moving screw is rotatably connected to the base and is threadedly connected to the slider. The power motor is fixedly connected to the base, and the output shaft of the power motor is connected to the moving screw.

3. The wear-resistant cable processing equipment according to claim 1, characterized in that: The adjusting component comprises an adjusting motor and an adjusting screw, wherein the adjusting screw is threadedly connected to the vertical plate and rotatably connected to the base; the adjusting motor is fixedly connected to the base, and the output shaft of the adjusting motor is connected to the adjusting screw.

4. The wear-resistant cable processing equipment according to claim 1, characterized in that: The cutting component includes a cutter, a sliding rod and a cylinder. The cylinder is fixedly connected to the base and is located on a side of the base away from the sliding block; the cutter is slidably connected to the base and is connected to the output end of the cylinder; the sliding rod is fixedly connected to the cutter and is slidably connected to the base.

5. The wear-resistant cable processing equipment according to claim 1, characterized in that: The mounting assembly further comprises a stabilizing rod and a stabilizing block, wherein the stabilizing block is slidably connected to the base and fixedly connected to the slider; the stabilizing rod is slidably connected to the stabilizing block and fixedly connected to the base.

6. A wear-resistant cable, made by the wear-resistant cable processing equipment according to any one of claims 1 to 5, characterized in that: It includes an inner core, a conductor, a filler, a shielding layer, a wear-resistant layer, a fire-proof layer and an oxygen-barrier layer, the inner core is fixedly installed on one side of the filler, and the conductor is fixedly installed on the side of the filler away from the inner core; the shielding layer is fixedly connected to the filler and is located on the side of the filler away from the conductor; the oxygen-barrier layer is fixedly connected to the shielding layer and is located on the side of the shielding layer away from the filler; the fire-proof layer is fixedly connected to the oxygen-barrier layer and is located on the side of the oxygen-barrier layer away from the shielding layer; the wear-resistant layer is fixedly connected to the fire-proof layer and is located on the side of the fire-proof layer away from the oxygen-barrier layer.

Citation Information

Patent Citations

  • Environment-friendly flame-retardant wear-resistant cable and processing device thereof

    CN114582555A