Novel winding machine
By adopting a uniformly distributed support plate, chute design and precise adjustment structure in the winder, the problems of low adjustment accuracy and poor adaptability of traditional winder are solved, and higher structural stability and operating efficiency are achieved.
Patent Information
- Application Number
- CN202421509578.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The adjustment accuracy of traditional winders is limited, and operators need to spend a lot of time and effort to adjust positions and angles, and it is difficult to adapt to different cable sizes and types.
A new type of winding machine is designed, which adopts a uniformly distributed support plate, slide chute design, the coordination of pads and rectangular slides, and the fixing structure of threaded columns and nuts to achieve precise adjustment and fixation of various components of the winding machine.
It improves the structural stability and operating efficiency of the winding machine, ensures that the cables remain neat and orderly during the winding process, reduces the wear and damage of the cables, and simplifies the adaptation to cables of different specifications.
Smart Images
Figure CN222683928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding machines, in particular to a novel winding machine. Background Art
[0002] Cable reeling refers to the process of recycling, sorting and packaging flexible cable products such as power cables, communication cables, and optical fiber cables after production or use. This process usually occurs during cable production, maintenance or recycling. The purpose of the reeling process is to roll the manufactured or used cables into a certain reel or reel form for easy storage, transportation, sale or secondary use.
[0003] During the winding process, a winding machine is usually used to assist in the winding work. The winding machine can be adjusted according to the diameter, length and weight of the cable to ensure that the cable is wound evenly and tightly to prevent damage or intertwining of the cable during transportation and storage.
[0004] Traditional winders use manual adjustment or simple mechanical adjustment devices. These devices have limited adjustment accuracy and require operators to spend more time and energy to adjust the position and angle. Multiple trials and adjustments are required to achieve the ideal winding effect. Operators will feel fatigue and inconvenience, and the ability to adapt to different cable sizes and types is limited. Customized adjustments or the use of different winders are required to handle different cables. Utility Model Content
[0005] The utility model provides a novel winding machine, which solves the above-mentioned technical problems.
[0006] The utility model solves the above-mentioned technical problems as follows:
[0007] A new type of winding machine includes a machine body, a winding wheel, a base plate and a steel ring, wherein the machine body is rotatably mounted with a winding wheel, the winding wheel is provided with a steel ring, a support plate is provided inside the steel ring, a slide groove is provided on the support plate, a base plate is slidably mounted on the support plate through the slide groove, a first baffle is welded to one end of the base plate, a second baffle is rotatably mounted on the end of the base plate away from the first baffle, and a pad is welded to the first baffle.
[0008] On the basis of the above technical solution, the present invention can also be improved as follows.
[0009] Furthermore, the support plates are evenly distributed in the steel ring.
[0010] The beneficial effects of adopting the above further scheme are:
[0011] The evenly distributed support plates can evenly disperse the force and reduce the stress concentration in a single part, thereby improving the structural stability of the entire steel ring and winder. This can reduce vibration and shaking during high-speed operation and ensure smooth operation of the equipment. The evenly distributed support plates provide multiple fixed support points, so that the cables can be kept neat and orderly during the winding process, preventing the cables from getting tangled or entangled. This can ensure the quality and efficiency of winding and reduce the wear and damage of the cables.
[0012] Furthermore, a rectangular sliding block is provided at the bottom end of the cushion block, and the shape and size of the rectangular sliding block are adapted to the sliding groove, and the cushion block is limitedly slid on the support plate by the rectangular sliding block.
[0013] The beneficial effects of adopting the above further scheme are:
[0014] The matching design of the rectangular slider and the chute ensures that the pad can slide accurately in a straight line on the support plate. This allows the pad to be precisely adjusted to ensure that the cable is in the best position during the winding process, improving the quality and neatness of the winding. Through the cooperation of the slider and the chute, the operator can easily adjust the position of the pad to adapt to cables of different specifications. The adjustment process is simple and quick, which improves work efficiency and reduces adjustment time.
[0015] Furthermore, a threaded column is provided at one end of the rectangular sliding block away from the cushion block, and the cushion block is locked and fixed by the threaded column and a nut after sliding on the support plate.
[0016] The beneficial effects of adopting the above further scheme are:
[0017] The threaded column and nut locking and fixing can ensure that the pad is firmly fixed to the support plate after being adjusted to the desired position. This fixing method can prevent the pad from being displaced due to vibration or external force during operation, ensuring the stability and safety of operation. The design of the threaded column and nut allows the pad to be accurately locked after sliding to adjust the position. The operator can fine-tune the position of the pad to achieve the effect of precise positioning, thereby ensuring that the cable is in the best position during the winding process and improving the quality and neatness of the winding.
[0018] Furthermore, a cylinder is rotatably mounted on the lower surface of the base plate via a rotating support, a supporting rib is provided on the lower surface of the second baffle, and an output end of the cylinder is movably connected to the supporting rib.
[0019] The beneficial effects of adopting the above further scheme are:
[0020] The base plate mounted cylinder is designed to rotate around the axis of the support by rotating the support. This installation method can accurately control the position and angle of the cylinder, thereby effectively adjusting the position of the second baffle and achieving precise control of the tension and speed during the cable winding process. The output end of the cylinder is movably connected to the support rib, and the operator can easily adjust the position of the second baffle through pneumatic control. The adjustment process is simple and convenient, and can quickly respond to different cable sizes and winding requirements, improving operational efficiency and work flexibility.
[0021] Furthermore, a rotating joint is provided on the lower surface of the base plate, and the rotating joint is movably connected to the supporting rib plate.
[0022] The beneficial effects of adopting the above further scheme are:
[0023] The swivel joint allows the support ribs to rotate horizontally, thus enhancing the flexibility of adjusting the baffle position. The operator can adjust the swivel joint to achieve precise position adjustment of the support ribs on the horizontal plane to meet the needs of cable winding of different diameters and types.
[0024] The beneficial effects of the utility model are:
[0025] The motor controls the speed and direction of the winding wheel to automatically wind up the cable. The steel ring and support plate on the winding wheel ensure that the cable will not loosen or get tangled during the winding process, and provide sufficient support to keep the cable stable during the winding process.
[0026] The first baffle and the second baffle on the bottom plate are controlled by the cylinder to limit and control the cable during winding. The cylinder is used to adjust the position of the second baffle so that it can be perpendicular or parallel to the bottom plate. When the second baffle is perpendicular to the bottom plate, the cable is effectively restricted on the winding wheel to ensure the neatness and compactness of the winding; when the second baffle is parallel to the bottom plate, the cable can be easily removed from the winding wheel for subsequent processing or use.
[0027] The design of the slides on the base and support plates, as well as the structure of the pads, rectangular sliders and threaded columns, allow the position of the base and baffle to be fine-tuned to accommodate cables of different diameters and lengths. The design of the pads and rectangular sliders ensures a stable position, and the fixing of the threaded columns and nuts ensures the safety and firm connection of the components during operation.
[0028] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0030] In the attached picture:
[0031] Figure 1 This is a schematic diagram of the axial side appearance of the utility model;
[0032] Figure 2 This is a schematic diagram of the unloading state of the winding wheel of the utility model;
[0033] Figure 3 This is a schematic diagram of the winding state of the winding wheel of the utility model;
[0034] Figure 4 It is a schematic diagram of the rear axial side appearance of the winding wheel of the utility model.
[0035] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0036] 1. Machine body; 2. Winding wheel; 3. Bottom plate; 4. First baffle; 5. Cushion block; 6. Slide; 7. Rotating support; 8. Cylinder; 9. Rotating joint; 10. Support rib plate; 11. Second baffle; 12. Steel ring; 13. Support plate; 14. Threaded column; 15. Nut. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0038] See also Figures 1 to 4 As shown, the embodiments provided by the utility model:
[0039] Embodiment 1
[0040] A novel winding machine includes a machine body 1, a winding disc 2, a bottom plate 3 and a steel ring 12. The winding disc 2 is rotatably mounted on the machine body 1, and the winding disc 2 is symmetrically distributed on the machine body 1. A motor is arranged in the machine body 1, and the winding disc 2 is mounted on the output end of the motor arranged in the machine body 1. The winding disc 2 is provided with a steel ring 12, and a support plate 13 is arranged in the steel ring 12. The support plates 13 are evenly distributed in the steel ring 12. The evenly distributed support plates 13 can evenly disperse the force and reduce the stress concentration in a single part, thereby improving the structural stability of the entire steel ring 12 and the winding machine. In this way, vibration and shaking can be reduced during high-speed operation to ensure the smooth operation of the equipment. The evenly distributed support plates 13 provide multiple fixed support points, so that the cables can be kept neat and orderly during the winding process to prevent the cables from being knotted or entangled. In this way, the quality and efficiency of winding can be guaranteed, and the wear and damage of the cable can be reduced. A slide groove 6 is provided on the support plate 13, and a bottom plate 3 is slidably installed on the support plate 13 through the slide groove 6. A first baffle 4 is welded at one end of the bottom plate 3, and a second baffle 11 is rotatably installed at the end of the bottom plate 3 away from the first baffle 4. When winding, the cylinder 8 pulls the supporting rib 10 on the lower surface of the second baffle 11, so that the second baffle 11 rotates with the rotating joint 9 as the center of the circle, so that the second baffle 11 is perpendicular to the bottom plate 3, thereby blocking and limiting the cable wound on the bottom plate 3. When unloading, the cylinder 8 pushes The support rib 10 on the lower surface of the second baffle 11 is moved so that the second baffle 11 rotates with the rotating joint 9 as the center of the circle, so that the second baffle 11 is parallel to the bottom plate 3, thereby facilitating the unloading of the cable after winding. The lower surface of the bottom plate 3 is rotatably mounted with a cylinder 8 through a rotating support 7. The lower surface of the second baffle 11 is provided with a support rib 10. The lower surface of the bottom plate 3 is provided with a rotating joint 9, and the rotating joint 9 is movably connected with the support rib 10. The rotating joint 9 allows the support rib 10 to rotate in the horizontal direction, thereby enhancing the flexibility of adjusting the position of the baffle. The operator can adjust the rotating joint 9 to achieve precise position adjustment of the support rib 10 on the horizontal plane to meet the winding requirements of cables of different diameters and types. The output end of the cylinder 8 is movably connected with the support rib 10. The design of the rotating support 7 on the bottom plate 3 allows the cylinder 8 to rotate around the support axis. This installation method can accurately control the position and angle of the cylinder 8, thereby effectively adjusting the position of the second baffle 11 and achieving precise control of the tension and speed during the cable winding process. The output end of the cylinder 8 is movably connected to the supporting rib plate 10, and the operator can easily adjust the position of the second baffle plate 11 through pneumatic control. The adjustment process is simple and convenient, and can quickly respond to different cable sizes and winding requirements, improving operational efficiency and work flexibility. A pad 5 is welded on the first baffle plate 4, and a rectangular slider is provided at the bottom end of the pad 5, and the shape and size of the rectangular slider are adapted to the slide groove 6. The pad 5 is limited and slid on the support plate 13 through the rectangular slider. The adaptive design of the rectangular slider and the slide groove 6 ensures that the pad 5 can slide accurately in a straight line on the support plate 13.In this way, the position of the cushion block 5 can be accurately adjusted to ensure that the cable is in the best position during the winding process, and the quality and neatness of the winding are improved. Through the cooperation of the slider and the slide 6, the operator can easily adjust the position of the cushion block 5 to adapt to cables of different specifications. The adjustment process is simple and fast, which improves work efficiency and reduces adjustment time. The end of the rectangular slider away from the cushion block 5 is provided with a threaded column 14. After the cushion block 5 slides on the support plate 13, it is locked and fixed by the threaded column 14 and the nut 15. The threaded column 14 and the nut 15 are locked and fixed, which can ensure that the cushion block 5 is firmly fixed on the support plate 13 after being adjusted to the desired position. This fixing method can prevent the cushion block 5 from being displaced due to vibration or external force during the working process, and ensure the stability and safety of the operation. The design of the threaded column 14 and the nut 15 allows the cushion block 5 to be accurately locked after sliding to adjust the position. The operator can fine-tune the position of the cushion block 5 to achieve the effect of precise positioning, thereby ensuring that the cable is in the best position during the winding process and improving the quality and neatness of the winding.
[0041] A new type of winder based on Example 1 is used:
[0042] The motor realizes automatic winding of the cable by controlling the speed and direction of the winding wheel 2. The steel ring 12 and the support plate 13 on the winding wheel 2 ensure that the cable will not be loose or tangled during the winding process, and provide sufficient support force to keep the cable stable during the winding process.
[0043] The first baffle 4 and the second baffle 11 on the bottom plate 3 are controlled by the cylinder 8 to achieve the limit and control of the cable winding process. The cylinder 8 is used to adjust the position of the second baffle 11 so that it can be perpendicular or parallel to the bottom plate 3. When the second baffle 11 is perpendicular to the bottom plate 3, the cable is effectively restricted on the winding wheel 2 to ensure the neatness and compactness of the winding; when the second baffle 11 is parallel to the bottom plate 3, the cable can be easily removed from the winding wheel 2 for subsequent processing or use.
[0044] The design of the slide groove 6 on the bottom plate 3 and the support plate 13 and the structure of the pad 5, the rectangular slider and the threaded column 14 allow the position of the bottom plate 3 and the baffle to be fine-tuned to accommodate cables of different diameters and lengths. The design of the pad 5 and the rectangular slider ensures the stability of the position, and the fixation of the threaded column 14 and the nut 15 ensures the safety and firm connection of each component during the working process.
[0045] The above description is only a preferred embodiment of the utility model and does not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A new type of winding machine, characterized by: The invention comprises a machine body (1), a winding wheel (2), a bottom plate (3) and a steel ring (12); the machine body (1) is rotatably mounted with a winding wheel (2); the winding wheel (2) is provided with a steel ring (12); a support plate (13) is provided inside the steel ring (12); a slide groove (6) is provided on the support plate (13); the bottom plate (3) is slidably mounted on the support plate (13) through the slide groove (6); a first baffle (4) is welded to one end of the bottom plate (3); a second baffle (11) is rotatably mounted to the end of the bottom plate (3) away from the first baffle (4); and a pad (5) is welded to the first baffle (4).
2. A novel winding machine according to claim 1, characterized in that: The support plates (13) are evenly distributed inside the steel ring (12).
3. According to the novel winding machine of claim 1, it is characterized by: A rectangular sliding block is provided at the bottom end of the cushion block (5), and the shape and size of the rectangular sliding block are compatible with the sliding groove (6). The cushion block (5) is limitedly slid on the support plate (13) by the rectangular sliding block.
4. A novel winding machine according to claim 3, characterized in that: A threaded column (14) is provided at one end of the rectangular sliding block away from the cushion block (5); after the cushion block (5) slides on the support plate (13), it is locked and fixed by the threaded column (14) and the nut (15).
5. According to the novel winding machine of claim 1, it is characterized by: A cylinder (8) is rotatably mounted on the lower surface of the base plate (3) via a rotating support (7); a supporting rib plate (10) is provided on the lower surface of the second baffle plate (11); and an output end of the cylinder (8) is movably connected to the supporting rib plate (10).
6. According to the novel winding machine of claim 1, it is characterized by: A rotating joint (9) is provided on the lower surface of the bottom plate (3), and the rotating joint (9) is movably connected to the supporting rib plate (10).