Coil pipe winding machine

By designing an automated snake tube winding machine, using PLC controller and motor to drive the sliding platform, combined with twisted wire motor and wire clips, the existing problems of low efficiency and unstable quality are solved, and efficient and stable winding effect is achieved, and production efficiency is improved.

CN222683981UActive Publication Date: 2025-03-28SHAOGUAN WANREN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420045081.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-09
Publication Date
2025-03-28
Estimated Expiration
2034-01-09

AI Technical Summary

Technical Problem

The existing snake tube winding operations mainly rely on manual operations, which are inefficient and prone to manual deviations, resulting in unstable product quality and high labor intensity, which affects the economic benefits of the enterprise.

Method used

A snake tube winding machine is designed, using a PLC controller and a motor-driven sliding platform, combining a twisted wire motor and wire clip to realize an automated winding process and ensure efficient winding between the snake tube and the wire.

Benefits of technology

Through the automated winding machine, the efficiency of snake tube wrapping is significantly improved, the stability of product quality is ensured, labor intensity is reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A coil pipe winding machine comprises a PLC and a sliding platform, one end of the sliding platform is connected with a motor, the motor is a driving motor of the sliding platform, a coil pipe leading-in device is arranged on the top of the sliding platform, a guide pipe jig is arranged on the coil pipe leading-in device, the guide pipe jig is a guide jig where one end of a coil pipe penetrates, and the other end of the coil pipe penetrates through the guide jig. The parallel front end of the sliding platform is further provided with a left wire clamp, a right wire clamp and a positioning rail, one end of the left wire clamp is connected with a wire twisting motor, and the wire twisting motor is used for driving the left wire clamp to twist. The left wire clamp drives the coil pipe to wind the electric wire, meanwhile, the coil pipe leading-in device drives the coil pipe on the guide pipe jig to slide towards the right end of the sliding platform in a linkage mode, and the coil pipe rapidly slides and winds the electric wire from left to right till winding is completed. The coil pipe winding machine can greatly improve the winding efficiency of the coil pipe, ensures that the quality of a product can meet the requirement, reduces the labor intensity, and has important promotion significance for improving the production benefit.
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Description

Technical Field

[0001] The utility model relates to a winding machine, in particular to a coiled tube winding machine. Background Art

[0002] Winding machine refers to the equipment that winds linear or tubular objects onto specific workpieces, usually used for winding copper wires and electric wires. Currently, coil winding operations are basically manual, with large coil usage, but the manual winding efficiency is slow, manual deviations can also cause defects, and the work intensity of operators is also relatively high. With the continuous increase in labor costs, the competitiveness of the company's products has declined, seriously affecting the company's economic benefits. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a coiled tube winding machine.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A snake tube winding machine comprises a PLC controller and a sliding platform, one end of the sliding platform is connected to a motor, the motor is a driving motor of the sliding platform, a snake tube introduction device is arranged on the top of the sliding platform, a catheter fixture is arranged on the snake tube introduction device, the catheter fixture is a guide fixture through which one end of the snake tube is inserted, a left wire clamp, a right wire clamp and a positioning track are also arranged at the parallel front end of the sliding platform, one end of the left wire clamp is connected to a wire twisting motor, and the wire twisting motor is used to drive the left wire clamp to twist.

[0006] The utility model further provides that the left wire clamp, the right wire clamp and the positioning track are arranged on a straight line at the same height.

[0007] The utility model further provides that the left wire clamp and the right wire clamp are arranged at the same horizontal height.

[0008] The utility model further comprises: the right wire clamp is arranged on a positioning track, and the right wire clamp slides left and right on the positioning track; the sliding of the right wire clamp and the positioning track is used to position the length of the wire that needs to be wound.

[0009] The utility model further provides an emergency stop switch and a power supply fuse on the PLC controller. The emergency stop switch is used for emergency stopping when needed, and the power supply fuse is a power supply interface and a fuse device of the coiled tube winding machine.

[0010] Furthermore, the utility model provides a coiled tube winding machine which also includes a working platform.

[0011] The utility model further provides that the coiled tube winding machine is also provided with four moving wheels for moving the coiled tube winding machine, and foot switches are also provided on the four leg planes of the coiled tube winding machine for starting the coiled tube winding machine when the machine is in operation.

[0012] The beneficial effects of the utility model are:

[0013] The PLC controller 1 controls the driving motor 4 of the sliding platform 5, and twists the wire twisting motor 6 at the same time, and the wire twisting motor 6 drives the left wire clamp 7 to twist, and the left wire clamp 7 drives the snake tube to wind the wire, and at the same time the snake tube introduction device drives the snake tube on the catheter fixture 8 to slide toward the right end of the sliding platform 5, and the snake tube quickly slides and winds the wire from left to right until the winding is completed. This snake tube winding machine can greatly improve the efficiency of the snake tube winding, ensure that the quality of the product can meet the requirements, reduce labor intensity, and has important promotion significance for improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0016] Figure 2 It is a top view schematic diagram of the utility model

[0017] Figure 3 It is the main schematic diagram of the utility model

[0018] Figure 4 It is a left view schematic diagram of the utility model

[0019] Legend:

[0020] PLC controller; 1. Emergency stop switch; 2. Power fuse; 3. Motor; 4. Sliding platform; 5. Wire twisting motor; 6. Left wire clamp; 7. Catheter fixture; 8. Right wire clamp; 9. Positioning track; 10. Working platform; 11. Moving wheel; 12. Foot switch; 13. DETAILED DESCRIPTION

[0021] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0022] Reference Figures 1 to 4 A coil winding machine includes a PLC controller 1, which is provided with an emergency stop switch 2 and a power fuse 3. The emergency stop switch 2 is used for emergency stop when needed, and the power fuse 3 is a power interface and a safety device of the coil winding machine. The coil winding machine also includes a working platform 11, on which a sliding platform 5 is provided. The left end of the sliding platform 5 is connected to a motor 4, which is a driving motor of the sliding platform 5. A coil introduction device that can slide along the top of the sliding platform 5 is provided on the top of the sliding platform 5. A catheter fixture 8 is provided on the coil introduction device, and the catheter fixture 8 is a guide fixture for the insertion of the coil. The working platform 11 is also provided with a left wire clamp 7, a right wire clamp 9 and a positioning track 10 which are parallel to the sliding platform 5. The left wire clamp 7, the right wire clamp 9 and the positioning track 10 are arranged on the same straight line. The left end of the left wire clamp 7 is connected to the wire twisting motor 6, and the wire twisting motor 6 is used to drive the left wire clamp 7 to twist. The right wire clamp 9 is arranged on the positioning track 10, and the right wire clamp 9 can slide left and right on the positioning track 10. The right wire clamp 9 and the positioning track 10 are used in coordination to position the length of the wire to be wound. The left wire clamp 7 and the right wire clamp 9 are arranged at the same horizontal height. When the two ends of the wire are clamped on the left wire clamp 7 and the right wire clamp 9 respectively, the wire is in a horizontal straight line state, which is convenient for the coiled tube to wind the wire. Four moving wheels 12 are arranged at the bottom of the four legs of the coiled tube winding machine for moving the coiled tube winding machine. A foot switch 13 is also arranged on the plane of the four legs of the coiled tube winding machine for starting the coiled tube winding machine during operation.

[0023] The working principle of this embodiment is as follows:

[0024] The right wire clamp 9 is fixed by sliding on the positioning track 10 to position the length of the wire, and the two ends of the wire to be wound are clamped on the left wire clamp 7 and the right wire clamp 9 respectively. The wire is in a horizontal straight line state, and one end of the snake tube is inserted into the catheter fixture 8. The other end of the snake tube and the wire are clamped on the left wire clamp 7 at the same time. The PLC controller 1 and the foot switch 13 are turned on. The PLC controller 1 controls the drive motor 4 of the sliding platform 5 and twists the wire twisting motor 6 at the same time. The wire twisting motor 6 drives the left wire clamp 7 to twist, and the left wire clamp 7 drives the snake tube to wind the wire. At the same time, the snake tube introduction device drives the snake tube on the catheter fixture 8 to slide toward the right end of the sliding platform 5. The snake tube quickly slides and winds the wire from left to right until the winding is completed. This snake tube winding machine can greatly improve the efficiency of snake tube winding, ensure that the quality of the product can meet the requirements, reduce labor intensity, and has important promotion significance for improving production efficiency.

[0025] The above implementation methods cannot limit the protection scope of the present invention. The equivalent modifications and changes made by those skilled in the art without departing from the overall concept of the present invention are still within the scope of the present invention.

Claims

1. A coiled tube winding machine, characterized in that: The invention comprises a PLC controller (1) and a sliding platform (5), one end of the sliding platform (5) is connected to a motor (4), the motor (4) is a driving motor of the sliding platform (5), a coiled tube introduction device is arranged on the top of the sliding platform (5), a catheter fixture (8) is arranged on the coiled tube introduction device, the catheter fixture (8) is a guide fixture for one end of the coiled tube to be inserted, and a left wire clamp (7), a right wire clamp (9) and a positioning track (10) are also arranged at the parallel front end of the sliding platform (5), one end of the left wire clamp (7) is connected to a wire twisting motor (6), and the wire twisting motor (6) is used to drive the left wire clamp (7) to twist.

2. The coiled tube winding machine according to claim 1, characterized in that: The left wire clamp (7), the right wire clamp (9) and the positioning track (10) are arranged on the same straight line.

3. The coiled tube winding machine according to claim 2, characterized in that: The left wire clamp (7) and the right wire clamp (9) are arranged at the same horizontal height.

4. The coiled tube winding machine according to claim 3, characterized in that: The right wire clamp (9) is arranged on a positioning track (10), and the right wire clamp (9) slides left and right on the positioning track (10). The sliding of the right wire clamp (9) and the positioning track (10) is used to position the length of the wire to be wound.

5. The coiled tube winding machine according to claim 4, characterized in that: The PLC controller (1) is provided with an emergency stop switch (2) and a power supply fuse (3). The emergency stop switch (2) is used for emergency stop when needed, and the power supply fuse (3) is a power supply interface and a safety device of the coiled tube winding machine.

6. The coiled tube winding machine according to claim 5, characterized in that: The coiled tube winding machine also includes a working platform (11).

7. The coiled tube winding machine according to claim 6, characterized in that: The coiled tube winding machine is also provided with four moving wheels (12) for moving the coiled tube winding machine. Foot switches (13) are also provided on the four leg planes of the coiled tube winding machine for starting the coiled tube winding machine during operation.