Filling mechanism with sterilization function

By designing an adjustable filling head and a fast sterilization system in the filling mechanism, the problems of limited filling height and long sterilization time in the prior art are solved, and more flexible filling operations and more efficient sterilization effects are achieved.

CN222684254UActive Publication Date: 2025-03-28LIAONING HEYI BIOLOGICAL ENG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420671607.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-28
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing filling mechanism with sterilization function cannot be adjusted due to the fixed distance between the filling head and the conveyor rack, which causes the machine to be replaced when filling a higher bottle, increasing the working limitations; at the same time, the sterilization lamp takes a long time to complete sterilization and reduce working efficiency.

Method used

A filling mechanism with sterilization function is designed. By fixedly connecting the deflector and the box on the inner wall of the machine body, the height of the filling head is adjusted by the cooperation of the second vertical rod and the auxiliary filling device; at the same time, through the cooperation of the heater and the auxiliary sterilization device, the second vertical rod is driven by the rotation of the worm and the worm gear, and the heater quickly heats the liquid and improves the sterilization efficiency.

Benefits of technology

It realizes flexible adjustment of the height of the filling head, avoids the need to replace the machine, and reduces work limitations; at the same time, through rapid heating and sterilization, the sterilization time is shortened and work efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222684254U_ABST
    Figure CN222684254U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of filling, in particular to a filling mechanism with a sterilization function, a water pump is fixedly communicated with the surface of a material box through a hose, a first motor is installed on the surface of a machine body, and the filling mechanism with the sterilization function is matched with an auxiliary filling device through a second vertical rod. The rack moves to drive the gear to rotate so as to drive the cam to rotate, the cam rotates to drive the first vertical rod to slide along the through hole machined in the first shell, so that the height of the filling head can be adjusted, when a high filling bottle needs to be filled, an operator does not need to replace the high filling bottle to other machines matched with the high filling bottle for filling, and the filling efficiency is improved. And the connecting rod moves to drive the second vertical rod to slide along the surface of the protruding part of the inner wall of the second shell, and meanwhile, the second vertical rod slides along the machining through hole in the first shell, so that the effect that the scattered liquid can be sterilized within a short time is achieved, and then the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of filling, in particular to a filling mechanism with a sterilization function. Background Art

[0002] Filling is a key process in liquid production. Common filling methods include typical secondary filling method and primary filling method. Sometimes combined filling method is also used. When too much filling liquid is spilled, the liquid will remain at the lower end of the filling head, causing waste. Moreover, the spilled liquid is easy to breed bacteria if it is not cleaned for a long time. Therefore, we propose a filling mechanism with sterilization function.

[0003] For example, the filling mechanism with a sterilization function with the authorization announcement number "CN220520124U" can conveniently collect and sterilize the spilled liquid, facilitate its recycling, reduce resource waste, install and disassemble the second cover plate and the first cover plate, and conveniently inspect and repair the first ultraviolet sterilization lamp and the second ultraviolet sterilization lamp. However, the filling mechanism with a sterilization function cannot be adjusted because the distance between the filling head and the conveying rack is fixed. When a higher filling bottle is required for filling, the operator needs to switch to other machines that are compatible with it for filling, which increases the working limitations. At the same time, the filling mechanism with a sterilization function sterilizes the spilled liquid through the sterilization lamp. Since the sterilization lamp needs to irradiate for a long time to play a sterilization role, it takes a long time to complete the sterilization work of the spilled liquid, thereby reducing the working efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the distance between the filling head and the conveying rack is fixed and cannot be adjusted. When a higher filling bottle is needed for filling, the operator needs to switch to other machines adapted thereto for filling, thereby increasing the working limitations. At the same time, the filling mechanism with a sterilization function sterilizes the dispersed liquid through a sterilization lamp. Since the sterilization lamp needs to irradiate for a long time to play a sterilization role, it takes a long time to complete the sterilization work on the dispersed liquid, thereby reducing the working efficiency. A filling mechanism with a sterilization function is proposed.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A filling mechanism with a sterilization function is designed, comprising a body and a conveyor belt, wherein a plurality of auxiliary sterilization devices are arranged inside the body, a plurality of auxiliary filling devices are arranged inside the body, a plurality of guide plates are fixedly connected to the inner wall of the body, a box is fixedly connected to the inner wall of the body, a hose is fixedly connected to the surface of the box, a water pump is fixedly connected to the surface of the hose, the water pump is fixedly connected to the surface of the material box through the hose, and a first motor is installed on the surface of the body.

[0007] Preferably, a fan is fixedly connected to the end of the output shaft of the first motor, a feed port is provided on the surface of the material box, a filling head is fixedly connected to the bottom of the material box, the conveyor belt passes through the machine body through a through hole, and the conveyor belt is rotatably connected to the ground through a bracket and a pin shaft.

[0008] Preferably, the auxiliary filling device includes a first shell, the surface of the first shell is fixedly connected to the inner wall of the machine body, the inner wall of the first shell is fixedly connected to a second motor, the end of the output shaft of the second motor is fixedly connected to a threaded rod, the threaded rod is threadedly connected to the rack, the protruding part of the rack is slidably connected to a slide groove processed on the inner wall of the first shell, the rack is meshed with a gear, the gear is rotatably connected to the inner wall of the first shell through a pin, the protruding part of the gear is fixedly connected to a cam, the surface of the cam is in contact with the surface of the first vertical rod, the first vertical rod passes through the first shell through a bracket and a through hole, and the first vertical rod is slidably connected to the first shell through the bracket and the through hole.

[0009] Preferably, the end of the first vertical rod is fixedly connected to the surface of the material box, a spring is sleeved on the surface of the first vertical rod, one end of the spring is fixedly connected to the surface of the protruding part of the first vertical rod, and the other end of the spring is fixedly connected to the inner wall of the first shell through a bracket.

[0010] Preferably, the auxiliary sterilization device includes a second shell, the inner wall of the second shell is fixedly connected to a third motor through a bracket, the end of the output shaft of the third motor is fixedly connected to a worm, the worm is rotatably connected to the protruding part of the inner wall of the second shell through a bearing, the worm is meshed with a worm wheel, the worm wheel is rotatably connected to the inner wall of the second shell through a pin, the surface of the worm wheel is rotatably connected to a rotating rod, a sliding groove processed on the rotating rod is slidably connected to the surface of a limiting column, the surface of the limiting column is fixedly connected to the inner wall of the second shell, the rotating rod is movably connected to a connecting rod through a pin, the connecting rod is movably connected to a second vertical rod through the pin, the sliding groove processed on the second vertical rod is slidably connected to the surface of the protruding part of the inner wall of the second shell, the second vertical rod penetrates the second shell through a through hole, and the second vertical rod is slidably connected to the second shell through the through hole.

[0011] Preferably, a heater is fixedly connected to the end of the second vertical rod, and the second shell surface is fixedly connected to the inner wall of the machine body.

[0012] The utility model proposes a filling mechanism with a sterilization function, which has the beneficial effect that: through the cooperation of the second vertical rod and the auxiliary filling device, the second motor output shaft rotates to drive the threaded rod to rotate, thereby driving the rack to slide along the slide groove processed on the inner wall of the first shell, the movement of the rack drives the gear to rotate, thereby driving the cam to rotate, and the rotation of the cam drives the first vertical rod to slide along the through hole processed on the first shell, so that the height of the filling head can be adjusted. When a higher filling bottle is required for filling, the operator does not need to switch to other compatible machines for filling, thereby reducing work limitations.

[0013] Through the cooperation of the heater and the auxiliary sterilization device, the output shaft of the third motor rotates to drive the worm to rotate, thereby driving the worm wheel to rotate. The rotation of the turbine drives the rotating rod to move, so that the rotating rod slides along the surface of the limiting column, thereby driving the connecting rod to move. The movement of the connecting rod drives the second vertical rod to slide along the surface of the protruding part of the inner wall of the second outer shell. At the same time, the second vertical rod slides along the through hole processed on the first outer shell, so that the dispersed liquid can be sterilized in a shorter time, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A front cross-sectional view of

[0016] Figure 3 for Figure 1 A front sectional view of the auxiliary filling device;

[0017] Figure 4 is a top sectional view of the guide plate;

[0018] Figure 5 for Figure 1 a rear cross-sectional view of the auxiliary sterilization device;

[0019] Figure 6 for Figure 1 A partial right side sectional view;

[0020] Figure 7 for Figure 1 Left side sectional view of the auxiliary filling device.

[0021] In the figure: 1, machine body, 2, heater, 3, auxiliary sterilization device, 301, second shell, 302, third motor, 303, worm, 304, worm wheel, 305, rotating rod, 306, limiting column, 307, connecting rod, 308, second vertical rod, 4, filling head, 5, feed port, 6, auxiliary filling device, 601, first shell, 602, second motor, 603, threaded rod, 604, rack, 605, gear, 606, cam, 607, first vertical rod, 7, material box, 8, conveyor belt, 9, guide plate, 10, box body, 11, hose, 12, first motor, 13, fan, 14, water pump, 15, spring. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings:

[0023] See attached Figure 1-7 : In the present embodiment, a filling mechanism with a sterilization function comprises a body 1 and a conveyor belt 8, a plurality of auxiliary sterilization devices 3 are arranged inside the body 1, a plurality of auxiliary filling devices 6 are arranged inside the body 1, a plurality of guide plates 9 are fixedly connected to the inner wall of the body 1, a box 10 is fixedly connected to the inner wall of the body 1, a hose 11 is fixedly connected to the surface of the box 10, a water pump 14 is fixedly connected to the surface of the hose 11, the water pump 14 is fixedly connected to the surface of the material box 7 through the hose 11, the models of the water pump 14, the first motor 12, the second motor 602 and the third motor 302 are selected according to actual needs and meet the working needs, a first motor 12 is installed on the surface of the body 1, a fan 13 is fixedly connected to the end of the output shaft of the first motor 12, the first motor 12 is powered on, and the output shaft of the first motor 12 rotates to drive the fan 13 to rotate, and a feed port 5 is arranged on the surface of the material box 7;

[0024] The bottom of the material box 7 is fixedly connected to the filling head 4, and the conveyor belt 8 passes through the body 1 through the through hole. The conveyor belt 8 is rotatably connected to the ground through a bracket and a pin shaft. The end of the first vertical rod 607 is fixedly connected to the surface of the material box 7. The movement of the first vertical rod 607 drives the material box 7 to move. A spring 15 is sleeved on the surface of the first vertical rod 607. The elastic coefficient of the spring 15 is selected according to actual needs to meet the needs of the rotating rod. One end of the spring 15 is fixedly connected to the surface of the protruding part of the first vertical rod 607, and the other end of the spring 15 is fixedly connected to the inner wall of the first shell 601 through the bracket. The end of the second vertical rod 308 is fixedly connected to the heater 2. The movement of the second vertical rod 308 drives the heater 2 to move, and the surface of the second shell 301 is fixedly connected to the inner wall of the body 1.

[0025] See attached Figure 3 and attached Figure 7

[0026] The auxiliary filling device 6 includes a first housing 601, the surface of the first housing 601 is fixedly connected to the inner wall of the body 1, the inner wall of the first housing 601 is fixedly connected to a second motor 602, the end of the output shaft of the second motor 602 is fixedly connected to a threaded rod 603, the threaded rod 603 is threadedly connected to a rack 604, the protruding portion of the rack 604 is slidably connected to a slide groove processed on the inner wall of the first housing 601, the rack 604 is meshed with a gear 605, the gear 605 is rotatably connected to the inner wall of the first housing 601 through a pin, and the protruding portion of the gear 605 is fixedly connected to a cam 606;

[0027] The surface of the cam 606 fits with the surface of the first vertical rod 607. The first vertical rod 607 penetrates the first shell 601 through the bracket and the through hole. The first vertical rod 607 is slidably connected to the first shell 601 through the bracket and the through hole. The power of the second motor 602 is turned on. The output shaft of the second motor 602 rotates to drive the threaded rod 603 to rotate, thereby driving the rack 604 to slide along the slide groove processed on the inner wall of the first shell 601. The movement of the rack 604 drives the gear 605 to rotate, thereby driving the cam 606 to rotate. The rotation of the cam 606 drives the first vertical rod 607 to slide along the through hole processed on the first shell 601.

[0028] Refer to the attached Figure 5

[0029] The auxiliary sterilization device 3 includes a second shell 301, the inner wall of the second shell 301 is fixedly connected to a third motor 302 through a bracket, the end of the output shaft of the third motor 302 is fixedly connected to a worm 303, the worm 303 is rotatably connected to the protruding portion of the inner wall of the second shell 301 through a bearing, the worm 303 is meshed with a worm wheel 304, the worm wheel 304 is rotatably connected to the inner wall of the second shell 301 through a pin, a rotating rod 305 is rotatably connected to the surface of the worm wheel 304, a sliding groove machined on the rotating rod 305 is slidably connected to the surface of a limiting column 306, the surface of the limiting column 306 is fixedly connected to the inner wall of the second shell 301, the rotating rod 305 is movably connected to a connecting rod 307 through a pin, the connecting rod 307 is movably connected to a second vertical rod 308 through a pin, and the sliding groove machined on the second vertical rod 308 is slidably connected to the surface of the protruding portion of the inner wall of the second shell 301;

[0030] The second vertical rod 308 passes through the second shell 301 through the through hole, and the second vertical rod 308 is slidably connected to the second shell 301 through the through hole, and the power of the third motor 302 is turned on. The output shaft of the third motor 302 rotates to drive the worm 303 to rotate, thereby driving the worm wheel 304 to rotate. The rotation of the turbine 304 drives the rotating rod 305 to move, so that the rotating rod 305 slides along the surface of the limiting column 306, thereby driving the connecting rod 307 to move. The movement of the connecting rod 307 drives the second vertical rod 308 to slide along the surface of the protruding part of the inner wall of the second shell 301, and at the same time, the second vertical rod 308 slides along the through hole processed on the first shell 301.

[0031] Working principle:

[0032] When using a filling mechanism to fill liquid:

[0033] Preparation process:

[0034] Firstly, according to the height of the filling bottle to be filled, the height of the filling head 4 is adjusted, and the power supply of the second motor 602 is started. The output shaft of the second motor 602 rotates clockwise to drive the threaded rod 603 to rotate clockwise, thereby driving the rack 604 to slide to the left along the slide groove processed on the inner wall of the first shell 601, and the rack 604 moves to the left to drive the gear 605 to rotate counterclockwise, thereby driving the cam 606 to rotate counterclockwise. The cam 606 rotates counterclockwise, and the spring 15 drives the first vertical rod 607 to slide upward along the through hole processed on the first shell 601 through elasticity. The movement of the first vertical rod 607 drives the material box 7 to move upward and then drives the filling head 4 to move upward. When the filling head 4 moves to the appropriate position, the power supply of the second motor 602 is turned off to realize filling of bottles at different heights. After adjustment, the opening and closing plate is opened, and the liquid to be filled is added into the material box 7 from the feed inlet 5.

[0035] Liquid filling process:

[0036] First, start the first motor 12. The output shaft of the first motor 12 rotates to drive the fan 13 to rotate, start the external power supply of the conveyor belt 8, place the filling bottle on the conveyor belt 8, and the conveyor belt 8 drives the filling bottle to move to the left. When the filling bottle moves to the bottom of the filling head 4, turn off the power of the conveyor belt 8, open the valve on the filling head 4, and allow the liquid to be filled to enter the filling bottle. When the filling bottle is full, close the valve on the filling head 4, start the power of the conveyor belt 8 again, and continue to move the filled filling bottle to the left to the next process for processing. During filling, part of the liquid will be scattered on the surface of the conveyor belt 8. The fan 13 blows the liquid scattered on the surface of the conveyor belt 8 to the surface of the guide plate 9. The guide plate 9 guides the scattered liquid into the box 10 to achieve the diversion effect, and then flows into the box 10 for collection.

[0037] Scattered liquid sterilization process:

[0038] First, the power supply of the heater 2 is started, and the heater 2 starts to work, so that the heat generated by the heater 2 is transferred to the liquid scattered in the box body 10 for sterilization. At the same time, the output shaft of the third motor 302 is started to rotate clockwise, driving the worm 303 to rotate clockwise, thereby driving the worm wheel 304 to rotate counterclockwise, and the turbine 304 rotates counterclockwise to drive the rotating rod 305 to move, so that the rotating rod 305 slides along the surface of the limit column 306, thereby driving the connecting rod 307 to move, and the movement of the connecting rod 307 drives the second vertical rod 308 to slide upward along the surface of the protruding part of the inner wall of the second shell 301. When the second vertical rod 308 slides upward along the through hole processed on the first shell 301, when the worm gear 303 rotates 180 degrees counterclockwise, the second vertical rod 308 moves upward to the maximum distance, and then the output shaft of the third motor 302 rotates counterclockwise, and the worm gear rotates 180 degrees clockwise, so that the second vertical rod 308 moves downward to the maximum distance, and the third motor 302 is rotated forward and reversely, thereby driving the second vertical rod 308 to move back and forth, and then driving the heater 2 to move back and forth, so that the scattered liquid in the box 1 can be quickly heated, thereby improving the sterilization efficiency.

[0039] Scattered liquid recycling process:

[0040] After the scattered liquid is sterilized at high temperature and cooled, the power supplies of the two third motors 302 are turned off, and the power supply of the water pump 14 is started. The water pump 14 draws the sterilized scattered liquid into the hose 11 and transports it to the material box 7 to continue filling.

[0041] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A filling mechanism with a sterilization function, comprising a body (1) and a conveyor belt (8), characterized in that: The machine body (1) is provided with a plurality of auxiliary sterilization devices (3) inside, the machine body (1) is provided with a plurality of auxiliary filling devices (6) inside, the inner wall of the machine body (1) is fixedly connected with a plurality of guide plates (9), the inner wall of the machine body (1) is fixedly connected with a box body (10), the surface of the box body (10) is fixedly connected with a hose (11), the surface of the hose (11) is fixedly connected with a water pump (14), the water pump (14) is fixedly connected with the surface of the material box (7) through the hose (11), and a first motor (12) is installed on the surface of the machine body (1).

2. A filling mechanism with sterilization function according to claim 1, characterized in that: A fan (13) is fixedly connected to the end of the output shaft of the first motor (12); a feed port (5) is provided on the surface of the material box (7); a filling head (4) is fixedly connected to the bottom of the material box (7); the conveyor belt (8) passes through the machine body (1) through a through hole; and the conveyor belt (8) is rotatably connected to the ground through a bracket and a pin shaft.

3. The filling mechanism with sterilization function according to claim 1, characterized in that: The auxiliary filling device (6) comprises a first shell (601), the surface of the first shell (601) is fixedly connected to the inner wall of the machine body (1), a second motor (602) is fixedly connected to the inner wall of the first shell (601), a threaded rod (603) is fixedly connected to the end of the output shaft of the second motor (602), the threaded rod (603) is connected to the rack (604) by threads, and the protruding part of the rack (604) is slidably connected to a slide groove processed on the inner wall of the first shell (601), The rack (604) is meshed with the gear (605), and the gear (605) is rotatably connected to the inner wall of the first shell (601) through a pin shaft. The protruding part of the gear (605) is fixedly connected with a cam (606), and the surface of the cam (606) is in contact with the surface of the first vertical rod (607). The first vertical rod (607) passes through the first shell (601) through a bracket and a through hole, and the first vertical rod (607) is slidably connected to the first shell (601) through the bracket and the through hole.

4. A filling mechanism with sterilization function according to claim 3, characterized in that: The end of the first vertical rod (607) is fixedly connected to the surface of the material box (7), and a spring (15) is sleeved on the surface of the first vertical rod (607). One end of the spring (15) is fixedly connected to the surface of the protruding part of the first vertical rod (607), and the other end of the spring (15) is fixedly connected to the inner wall of the first shell (601) through a bracket.

5. The filling mechanism with sterilization function according to claim 1, characterized in that: The auxiliary sterilization device (3) comprises a second housing (301), the inner wall of the second housing (301) is fixedly connected to a third motor (302) via a bracket, the end of the output shaft of the third motor (302) is fixedly connected to a worm (303), the worm (303) is rotatably connected to a protruding portion of the inner wall of the second housing (301) via a bearing, the worm (303) is meshed with a worm wheel (304), the worm wheel (304) is rotatably connected to the inner wall of the second housing (301) via a pin, a rotating rod (305) is rotatably connected to the surface of the worm wheel (304), and the rotating rod (305) The slide groove processed on the upper part is slidably connected to the surface of the limit column (306), the surface of the limit column (306) is fixedly connected to the inner wall of the second shell (301), the rotating rod (305) is movably connected to the connecting rod (307) through a pin shaft, the connecting rod (307) is movably connected to the second vertical rod (308) through a pin shaft, the slide groove processed on the second vertical rod (308) is slidably connected to the surface of the protruding part of the inner wall of the second shell (301), the second vertical rod (308) passes through the second shell (301) through a through hole, and the second vertical rod (308) is slidably connected to the second shell (301) through the through hole.

6. A filling mechanism with sterilization function according to claim 5, characterized in that: The end of the second vertical rod (308) is fixedly connected to the heater (2), and the surface of the second outer shell (301) is fixedly connected to the inner wall of the machine body (1).

Citation Information

Patent Citations

  • Filling mechanism with sterilization function

    CN220520124U