Metal heat treatment device
By using a combination design of electromagnetic heating coil and vacuum heating placement pipe in the metal heat treatment device, the problems of uneven heating and slow speed in the prior art are solved, and the effects of uniform heating, fast speed and convenient cooling are achieved, and the metal performance and working efficiency are improved.
Patent Information
- Application Number
- CN202420791910.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing metal heat treatment devices have problems of uneven temperature and slow heating speed during the heating process, which affects the improvement of metal performance. At the same time, the device is inconvenient for movement and cooling treatment, which reduces working efficiency.
The design of an electromagnetic heating coil combined with the vacuum heating placement pipe is adopted. The heating speed is achieved through electromagnetic heating, and the heating effect is prevented by vacuum isolation. At the same time, the vacuum heating placement pipe can be easily cooled.
The uniform heating and fast speed of metal heat treatment are achieved, which improves the improvement of metal performance, while simplifying the operation and cooling process of the device and improving working efficiency.
Smart Images

Figure CN222684673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal heat treatment, and more specifically to a metal heat treatment device. Background Art
[0002] At present, in metal casting processes such as gravity casting and low-pressure casting, in order to make the castings have good performance, the castings are usually subjected to a solid solution aging heat treatment process, that is, the castings are placed in a solid solution furnace, kept at 500-535℃ for 4-6 hours, and then moved into water and rapidly cooled to below 100℃ (quenching time 7-8min), and then moved into an aging furnace and heated to a certain aging temperature of 150-220℃, kept for 4-6 hours, and aging stress relief treatment is performed to obtain the required mechanical properties of the castings. Solid solution aging heat treatment generally does not change the shape and The overall chemical composition is not changed by changing the internal microstructure of the workpiece, or changing the chemical composition of the workpiece surface, to give or improve the performance of the casting. Heat treatment refers to the metal material in the solid state, by means of heating, insulation and cooling, to change the surface or internal chemical composition and organization of the material to obtain the desired properties of a metal; there are many ways to cool the metal casting during the cooling stage of heat treatment. Direct water rinsing is very common, but it is not convenient to regularize the metal casting during the heat treatment process, the device is not convenient to move, it is not convenient to move the workpiece, it is not convenient to process the object, and the work efficiency is reduced.
[0003] Chinese Patent Authorization Announcement No.: CN213977776U, provides a metal heat treatment device, which clamps the lifting rod through multiple limit bolts so that it cannot move downward by gravity, thereby increasing the stability and fixity of the device, and the transport platform is connected to the transport box. The transport platform has side panels, which are connected to the transport box. The transport box has sliding columns, and the side panels have sliding grooves. The sliding grooves are connected to the sliding columns, and the sliding columns slide on the sliding grooves. Objects that need to be heat treated are placed in the transport box, and the objects can be easily and simply placed in the placement box through the slide, thereby reducing the danger of manual material discharge and increasing the ease of operation of the device. However, when heating for heat treatment, it is necessary to heat it at a constant temperature for a long time to make the chemical composition and organization of the surface or internal material of the metal. At the same time, the heating temperature and the uniformity of heating will affect the performance of the metal. The temperature difference always exists in the traditional flame heating method, which will greatly affect the metal heat treatment effect.
[0004] Therefore, a metal heat treatment device is proposed to solve the above problems. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a metal heat treatment device, which can achieve fast heating speed, uniform heating and adjustable pattern through electromagnetic heating. At the same time, the electromagnetic coil can be insulated by a vacuum heating placement tube to prevent heat radiation from affecting the effect of electromagnetic heating.
[0007] 2. Technical solution
[0008] To solve the above problems, the utility model adopts the following technical solutions.
[0009] A metal heat treatment device comprises a heat treatment assembly, wherein a metal parts placement assembly is provided in the middle of the heat treatment assembly;
[0010] The heat treatment assembly includes an electromagnetic drive and electronic components thereof, a heating shell is fixedly connected to the middle of the electromagnetic drive and electronic components thereof, an electromagnetic heating coil is fixedly connected to the interior of the heating shell, and the electromagnetic heating coil is electrically connected to the electromagnetic drive and electronic components thereof, a plurality of C-shaped fixing rods are also fixedly connected to the interior of the heating shell, and the plurality of C-shaped fixing rods are fixedly connected to strip-shaped protrusions at one end close to each other, and the lower ends of the C-shaped fixing rods are fixedly connected to limiting protrusions.
[0011] Furthermore, the metal part placement assembly includes a vacuum heating placement tube, the upper end of the vacuum heating placement tube is rotatably connected to a sealing cover via a thread, and the upper end of the sealing cover is fixedly connected to a rotating handle.
[0012] Furthermore, a pair of circular through holes are provided in the middle of the heating shell for the electromagnetic heating coil to pass through.
[0013] Furthermore, a plurality of strip-shaped sliding grooves for use with the strip-shaped protrusions are provided in the middle of the vacuum heating placement tube, and the strip-shaped sliding grooves and the strip-shaped protrusions are arranged in a one-to-one correspondence.
[0014] Furthermore, a plurality of ventilation holes are provided at the lower end of the vacuum heating placement tube.
[0015] Furthermore, an internal threaded hole for threaded connection with a sealing cover is provided at the upper end of the vacuum heating placement tube.
[0016] 3. Beneficial effects
[0017] Compared with the prior art, the advantages of the present invention are:
[0018] This solution uses electromagnetic heating coils to heat treat metals, which can achieve uniform heating, fast heating speed, and small stability difference, thereby improving the effect of metal heat treatment. At the same time, with a detachable vacuum heating placement tube, the vacuum heating placement tube and the metal can be placed directly in water for cooling, avoiding the trouble of taking out and cooling the heated metal. At the same time, with the vacuum heating placement tube being set to a vacuum, the temperature can be isolated without affecting the passage of the induced current, preventing the electromagnetic coil from being radiated by metal heat and causing failures. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the overall split structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the heating shell of the utility model;
[0022] Figure 4 Schematic diagram of the connection structure between the C-shaped fixing rod and the strip-shaped protrusion of the utility model
[0023] Figure 5 It is a schematic diagram of the connection structure between the vacuum heating placement tube and the sealing cover of the utility model.
[0024] Description of the numbers in the figure:
[0025] 1. Heat treatment assembly; 2. Metal parts placement assembly; 101. Electromagnetic drive and its electronic components; 102. Heating shell; 103. Electromagnetic heating coil; 104. C-shaped fixing rod; 105. Strip protrusion; 106. Limiting protrusion; 201. Vacuum heating placement tube; 202. Sealing cover; 203. Turning handle. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] Example:
[0030] See also Figures 1 to 5 , a metal heat treatment device, comprising a heat treatment component 1, a metal part placement component 2 is provided in the middle of the heat treatment component 1;
[0031] The heat treatment component 1 includes an electromagnetic drive and its electronic components 101, a heating shell 102 is fixedly connected to the middle part of the electromagnetic drive and its electronic components 101, an electromagnetic heating coil 103 is fixedly connected to the inside of the heating shell 102, and the electromagnetic heating coil 103 is electrically connected to the electromagnetic drive and its electronic components 101, a plurality of C-shaped fixing rods 104 are also fixedly connected to the inside of the heating shell 102, and the plurality of C-shaped fixing rods 104 are fixedly connected to a strip protrusion 105 at one end close to each other, and the lower ends of the plurality of C-shaped fixing rods 104 are fixedly connected to a limiting protrusion 106, and the metal parts placement component 2 includes a vacuum heating placement tube 201, the upper end of the vacuum heating placement tube 201 is rotatably connected to a sealing cover 202 through a thread, and the upper end of the sealing cover 202 is fixedly connected to a rotating handle 203.
[0032] The present invention places the metal parts to be heat treated inside the vacuum heating tube 201, manually rotates the rotating handle 203, so that the sealing cover 202 fixedly connected to the lower end is connected to the upper end of the vacuum heating tube 201 through a threaded sealing connection, and then aligns the strip grooves on the vacuum heating tube 201 with the multiple strip protrusions 105 so that the two fit together, and then starts the electromagnetic drive and its electronic components 101 to provide electric energy for the electromagnetic heating coil 103, and heats the metal parts inside the vacuum heating tube 201 through the electromagnetic heating coil 103, and the electromagnetic heating is not affected by the vacuum The vacuum can effectively insulate heat, so the vacuum setting of the vacuum heating tube 201 can effectively prevent the heat generated by the internal metal during heating from leaking out and affecting the operation of the electromagnetic heating coil 103. Excessive heat inside the vacuum heating tube 201 will be discharged through the air holes at the lower end to prevent excessive heat accumulation, which will cause the internal air to expand and the pressure to increase, affecting the shape of the metal after heating. After heat treatment, the rotating handle 203 can be directly picked up and the same metal parts of the entire vacuum heating tube 201 can be put into water for cooling together, without picking up the metal parts separately for cooling;
[0033] The electromagnetic drive and its electronic components 101 are devices for driving the electromagnetic heating coil 103. This device is an existing device, and the existing technology is also relatively mature.
[0034] See also Figure 2 A pair of circular through holes are provided in the middle of the heating shell 102 for the electromagnetic heating coil 103 to pass through.
[0035] See also Figure 5 A plurality of strip sliding grooves for cooperating with the strip protrusions 105 are provided in the middle of the vacuum heating placement tube 201, and the strip sliding grooves and the strip protrusions 105 are arranged in a one-to-one correspondence. This solution can facilitate the insertion and fixing of the strip sliding grooves and the strip protrusions 105 by arranging the strip sliding grooves and the strip protrusions 105 in a one-to-one correspondence.
[0036] See also Figure 5 A plurality of ventilation holes are provided at the lower end of the vacuum heating placement tube 201. The ventilation holes are used in this solution to prevent the internal heated air from expanding and squeezing the metal, causing deformation of the metal.
[0037] See also Figure 5 The upper end of the vacuum heating placement tube 201 is provided with an internal threaded hole that is threadedly connected to the sealing cover 202.
[0038] Working principle: by placing the metal parts that need to be heat treated inside the vacuum heating tube 201, manually turning the rotating handle 203, so that the sealing cover 202 fixedly connected to the lower end is connected to the upper end of the vacuum heating tube 201 through a threaded seal, and then aligning the strip grooves on the vacuum heating tube 201 with the multiple strip protrusions 105, so that the two fit together, and then starting the electromagnetic drive and its electronic components 101 to provide electrical energy for the electromagnetic heating coil 103, and the electromagnetic heating coil 103 heats the metal parts inside the vacuum heating tube 201, and the electromagnetic heating is not affected by Vacuum has an impact, but vacuum can effectively isolate heat. Therefore, the vacuum setting of the vacuum heating placement tube 201 can effectively prevent the heat generated by the internal metal during heating from leaking out and affecting the operation of the electromagnetic heating coil 103. Excessive heat inside the vacuum heating placement tube 201 will flow out through the air holes at its lower end to prevent excessive heat accumulation, which will cause internal air expansion and pressure to increase, affecting the shape of the metal after heating. After heat treatment, the rotating handle 203 can be directly picked up and the same metal parts of the entire vacuum heating placement tube 201 can be put into water for cooling together, without the need to pick up the metal parts separately for cooling.
[0039] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A metal heat treatment device, characterized in that: It comprises a heat treatment component (1), wherein a metal parts placement component (2) is provided in the middle of the heat treatment component (1); The heat treatment assembly (1) comprises an electromagnetic drive and its electronic components (101); a heating shell (102) is fixedly connected to the middle of the electromagnetic drive and its electronic components (101); an electromagnetic heating coil (103) is fixedly connected inside the heating shell (102); and the electromagnetic heating coil (103) is electrically connected to the electromagnetic drive and its electronic components (101); a plurality of C-shaped fixing rods (104) are also fixedly connected inside the heating shell (102); and the plurality of C-shaped fixing rods (104) are fixedly connected to strip-shaped protrusions (105) at one end close to each other, and the lower ends of the plurality of C-shaped fixing rods (104) are fixedly connected to limiting protrusions (106).
2. A metal heat treatment device according to claim 1, characterized in that: The metal part placement assembly (2) comprises a vacuum heating placement tube (201), the upper end of the vacuum heating placement tube (201) is rotatably connected to a sealing cover (202) via a thread, and the upper end of the sealing cover (202) is fixedly connected to a rotating handle (203).
3. A metal heat treatment device according to claim 1, characterized in that: A pair of circular through holes for the electromagnetic heating coil (103) to pass through are provided in the middle of the heating shell (102).
4. A metal heat treatment device according to claim 2, characterized in that: A plurality of strip-shaped sliding grooves for use with the strip-shaped protrusions (105) are provided in the middle of the vacuum heating placement tube (201), and the strip-shaped sliding grooves and the strip-shaped protrusions (105) are arranged in a one-to-one correspondence.
5. A metal heat treatment device according to claim 2, characterized in that: The lower end of the vacuum heating placement tube (201) is provided with a plurality of ventilation holes.
6. A metal heat treatment device according to claim 2, characterized in that: The upper end of the vacuum heating placement tube (201) is provided with an internal threaded hole for threaded connection with the sealing cover (202).
Citation Information
Patent Citations
Metal heat treatment device
CN213977776U
Cited By
Probe hardness correction method and device
CN121272176A