Intelligent piling system for conducting construction through pile top of piled photovoltaic pile

By designing an intelligent pile driving system that uses the pile tops of the driven photovoltaic piles for construction, the problem of traditional photovoltaic pile driving system being affected by environmental factors in the mudflat area is solved, and continuous operation and efficient pile driving of photovoltaic piles are realized.

CN222685472UActive Publication Date: 2025-03-28CHENGYI HAIGUANG INTELLIGENT TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421204963.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-28
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Traditional photovoltaic pile driving systems are affected by environmental factors in the mudflat area and cannot achieve continuous operation, and the pile driving equipment is difficult to level, and the photovoltaic piles are prone to tilt, affecting the verticality of the pipe piles.

Method used

Design an intelligent pile driving system to use the pile tops of the driven photovoltaic piles for construction, including a support platform, a lateral conveying system, a longitudinal conveying system and a pile driving mechanism, through which photovoltaic piles are transported from the outside to the pile driving position for pile driving.

Benefits of technology

Continuous construction on the top of photovoltaic piles is achieved without being affected by high tide and tide, which greatly improves the pile driving efficiency, and improves the pile driving accuracy of photovoltaic piles through power rollers.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an intelligent piling system for conducting construction through the pile top of a piled photovoltaic pile, and belongs to the field of photovoltaic piling. The system comprises a supporting platform used for bearing piling equipment, and the platform can be placed on the top of a photovoltaic pile; the transverse conveying system, the longitudinal conveying system and the piling mechanism are arranged on the supporting platform, the transverse conveying system can receive photovoltaic piles from the outside, the longitudinal conveying system can receive the photovoltaic piles from the transverse conveying system, and the piling mechanism can receive the photovoltaic piles from the longitudinal conveying system. And the longitudinal conveying system is arranged below the transverse conveying system. The whole construction process is carried out on the pile top of the hit photovoltaic pile, the influence of rising tide and falling tide is avoided, continuous operation can be carried out, and the piling efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic piling, in particular to an intelligent piling system which utilizes the pile top of a driven photovoltaic pile for construction. Background Art

[0002] Renewable energy generation is an important part of the energy supply system. Compared with other renewable energy sources such as wind energy and geothermal energy, photovoltaic power generation is safe, pollution-free, does not produce three wastes, is not restricted by geographical location, is easy to maintain, has a short construction period, and has flexible power generation methods. It is one of the few sustainable development resources that can be used on a large scale in urban environments. It is also an effective means to solve social energy crises and environmental pollution. The photovoltaic power generation industry plays a decisive and leading role in the realization of my country's carbon neutrality goals. With the rapid and high-quality development of photovoltaic power generation, photovoltaic power generation will play an important role in the construction of my country's new energy system.

[0003] Traditional photovoltaic piling systems require a lot of manpower and equipment, and are limited in applicable conditions, have a long construction period, and are inefficient. Especially for tidal flats, which have high and low tides, traditional land piling equipment can only operate after low tide, and piling boats can only operate at high tide. Both cannot simultaneously meet the construction needs of continuous operations on tidal flats. In addition, due to the weak foundation bearing capacity, shallow groundwater level, strong environmental corrosion, large tidal fluctuations, and significant wind loads in coastal tidal flats, piling equipment is difficult to level and photovoltaic piles are prone to tilting, which in turn affects the verticality of the piles.

[0004] Therefore, in order to prevent the photovoltaic pile driving from being affected by environmental factors, it is urgent to develop an intelligent piling system that uses the top of the photovoltaic pile to carry out construction. Utility Model Content

[0005] The purpose of the utility model is to solve the technical problems in the prior art that, due to the influence of environmental factors, photovoltaic piling cannot be operated continuously during piling, the piling equipment is difficult to level, and the pipe piles are easy to tilt. An intelligent piling system is proposed for construction using the top of the photovoltaic pile that has been driven.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An intelligent piling system for construction using the top of a photovoltaic pile that has been driven, comprising:

[0008] A support platform for carrying piling equipment, which can be placed on top of the photovoltaic piles;

[0009] A transverse conveying system, a longitudinal conveying system, and a piling mechanism are arranged on the support platform, wherein the transverse conveying system can receive photovoltaic piles from the outside, the longitudinal conveying system can receive photovoltaic piles from the transverse conveying system, and the piling mechanism can receive photovoltaic piles from the longitudinal conveying system, and the longitudinal conveying system is arranged below the transverse conveying system;

[0010] During construction, the lateral conveying system receives the photovoltaic piles transported from the outside, and then the lateral conveying system transports the photovoltaic piles to the longitudinal conveying system, and finally the longitudinal conveying system transports the photovoltaic piles to the location of the piling mechanism for piling.

[0011] In order to improve the efficiency of transporting the photovoltaic piles from the outside to the lateral transport system, preferably, the intelligent piling system for construction using the top of the driven photovoltaic piles also includes a lifting system, and the lifting system is movably connected to one end of the support platform so that the lateral transport system can receive the photovoltaic piles from the lifting system;

[0012] During construction, the lifting system transports the photovoltaic piles to the transverse conveying system, and then the transverse conveying system transports the photovoltaic piles to the longitudinal conveying system. Finally, the longitudinal conveying system transports the photovoltaic piles to the location of the piling mechanism for piling.

[0013] Furthermore, the intelligent piling system for construction using the top of the driven photovoltaic pile also includes a photovoltaic pile transmission system, and the photovoltaic pile transmission system is arranged adjacent to the lifting system, so that the lifting system can receive the photovoltaic pile from the photovoltaic pile transmission system;

[0014] During construction, the photovoltaic pile transmission system transports the photovoltaic pile to the location of the lifting system, so that the photovoltaic pile is transported to the lifting system, and then the lifting system transports the photovoltaic pile to the lateral conveying system, and then the lateral conveying system transports the photovoltaic pile to the longitudinal conveying system, and finally the longitudinal conveying system transports the photovoltaic pile to the location of the piling mechanism for piling.

[0015] Preferably, the support platform is formed by a plurality of trusses connected in pairs, and the trusses include linking truss beams, column top supporting truss beams, pile driving mechanism operating platform supporting truss beams, and hydraulic mechanism fixed truss beams. Two adjacent column top supporting truss beams are connected via the linking truss beams, the pile driving mechanism operating platform supporting truss beams and the hydraulic mechanism fixed truss beams are arranged at the rear end of the truss, and two adjacent trusses are linked via the linking truss beams, and the link position between the two linking truss beams is adjustable.

[0016] Preferably, the transverse conveying system includes a sprocket chain conveying mechanism, a telescopic fork mechanism, and a material drop guide mechanism. The sprocket chain conveying mechanism is at least in two rows, and the distance between the first and last rows of the sprocket chain conveying mechanism is less than the length of the photovoltaic pile. The telescopic fork mechanism is fixedly arranged at the head end of the linking truss beam, and the material drop guide mechanism is arranged at the tail end of the linking truss beam.

[0017] Preferably, the lifting system includes a lifting system body, a hydraulic jacking mechanism, and a power source. A rectangular tube is provided on each side of the lifting system body. A rotating shaft is provided at the head end and the tail end of the two rectangular tubes respectively. A sprocket is provided at both ends of the two rotating shafts, and the two sprockets on the same rectangular tube are connected by a chain, and support plates are provided at intervals on the two chains.

[0018] Preferably, the photovoltaic pile transmission system includes a floating platform, a supporting mechanism, a roller transport mechanism, a lifting mechanism and a sensor control system arranged on the supporting mechanism. The supporting mechanism is fixedly arranged above the floating platform, the roller transport mechanism is arranged inside the supporting mechanism for transporting photovoltaic piles, and the lifting mechanism is arranged on the floating platform or the supporting mechanism. When the lifting mechanism is not lifted, the height of its top is lower than the height of the bottom of the roller transport mechanism.

[0019] Preferably, the piling mechanism comprises a clamping and flipping mechanism, a hydraulic pile driver, and a piling mechanism operating platform; the clamping and flipping mechanism is arranged between two adjacent column top supporting truss beams; the hydraulic pile driver is fixedly mounted on the hydraulic mechanism fixed truss beam; and the piling mechanism operating platform is arranged on the piling mechanism operating platform supporting truss beam.

[0020] Preferably, the clamping and flipping mechanism includes a clamping body, a power roller, a power source, a hydraulic push rod and an intelligent control system. The two ends of the clamping body are movably connected to the column top support truss beams arranged on both sides, and the motor is connected to the power roller. The hydraulic pile driver includes a hydraulic cylinder, a hydraulic telescopic rod and a pressure plate arranged at the top of the hydraulic telescopic rod.

[0021] In order to enable the construction platform to move on the photovoltaic pile, preferably, an intelligent piling system that uses the top of the driven photovoltaic pile for construction also includes a pontoon telescopic mechanism, the pontoon telescopic mechanism includes a pontoon, a multi-section telescopic tube, a connecting pipe and an installation joint, a plurality of the connecting pipes are connected through the installation joint to form a connecting pipe assembly, one end of the pontoon telescopic mechanism is fixedly connected to the support platform, and the other end is connected to the connecting pipe assembly, and both sides of the upper surface of the pontoon are fixedly connected to the connecting pipe assembly.

[0022] Furthermore, the multi-section telescopic tube includes multiple groups of pipe fittings from the outside to the inside, and telescopes and retracts through a multi-stage hydraulic cylinder. The number of the connecting pipe assemblies is the same as the number of the pipe fitting groups of the multi-section telescopic tube, and the sides of each group of pipe fittings of each multi-section telescopic tube are linked and installed on the same connecting pipe assembly.

[0023] Compared with the prior art, the utility model provides an intelligent piling system using photovoltaic pile top construction, which has the following beneficial effects:

[0024] 1. The intelligent piling system, relying on the load-bearing capacity of the already driven photovoltaic piles, places the supporting platform on the top of the photovoltaic piles for construction. The photovoltaic piles transported from the outside are received through the horizontal conveying system on the supporting platform, and then the horizontal conveying system transports the photovoltaic piles to the longitudinal conveying system. Then the longitudinal conveying system transports the photovoltaic piles to the piling structure, and finally the piling mechanism carries out piling. The entire construction process is carried out on the top of the photovoltaic piles, and can continue to operate without being affected by the high and low tides, which greatly improves the piling efficiency.

[0025] 2. The intelligent piling system transports the photovoltaic piles to the location of the lifting system through the photovoltaic pile transmission system, so that the photovoltaic piles are transported to the lifting system, and then the lifting system transports the photovoltaic piles to the horizontal conveying system. It can be transported at high tide and low tide, which improves the efficiency of transporting photovoltaic piles from the shore to the piling area.

[0026] 3. When the piling mechanism of the intelligent piling system initially drives the piling, the four sets of power rollers rotate to drive the photovoltaic piles toward the tidal flat and press the photovoltaic piles down to a certain distance inside the tidal flat. During this operation, the four sets of power rollers play a guiding role and improve the driving accuracy of the photovoltaic piles. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a structural schematic diagram of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0028] Figure 2 A top view of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0029] Figure 3 This is a front view of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0030] Figure 4 A schematic diagram of a single truss structure of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0031] Figure 5This is a front view of a single truss of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0032] Figure 6 The utility model proposes a single-segment beam of a column top supporting truss beam of an intelligent piling system for construction using the pile top of a photovoltaic pile that has been driven;

[0033] Figure 7 This is a schematic diagram of the structure of a lateral transportation system of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0034] Figure 8 This is a schematic diagram of the structure of the photovoltaic pile top proposed by the utility model;

[0035] Fig. 9 This is a schematic diagram of the structure of a piling mechanism of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0036] Fig.10 This is a front view of a clamping and flipping mechanism of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0037] Fig.11 This is a structural schematic diagram of a lifting system of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0038] Fig.12 A schematic diagram of photovoltaic pile transportation of a lifting system of an intelligent piling system proposed by the utility model, which utilizes the pile top of a photovoltaic pile for construction;

[0039] Fig.13 This is a schematic diagram of the structure of a photovoltaic pile transmission system of an intelligent piling system proposed by the utility model, which utilizes the pile top of a photovoltaic pile for construction;

[0040] Fig.14 This is a schematic diagram of the structure of the roller transport mechanism of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0041] Fig.15 This is a structural schematic diagram of a jacking mechanism of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0042] Fig.16 A structural schematic diagram of another implementation scheme of a roller transport mechanism of an intelligent piling system for construction using the pile top of a photovoltaic pile that has been driven, as proposed by the utility model;

[0043] Fig.17This is a schematic diagram of the structure of the pontoon telescopic mechanism of an intelligent piling system proposed by the utility model for construction using the top of a photovoltaic pile that has been driven;

[0044] In the figure: 1. Support platform; 2. Horizontal conveying system; 3. Longitudinal conveying system; 4. Piling mechanism; 5. Lifting system; 6. Photovoltaic pile transmission system; 7. Floating box telescopic mechanism; 8. Roller assembly on the top of photovoltaic pile; 11. Truss; 112. Linking truss beam; 113. Column top supporting truss beam; 1131. Bracket; 1132. Connecting rod; 1133. Rectangular tube; 114. Piling mechanism operating platform supporting truss beam; 115. Hydraulic mechanism fixing truss beam; 12. Connecting mechanism; 21. Sprocket chain conveying mechanism; 211. Single set of sprocket chain; 22. Telescopic fork mechanism; 23. Dropping guide mechanism; 24. Raised support plate; 41. Clamping and flipping mechanism; 411. Clamping body ; 412, power roller; 413, hydraulic push rod; 42, hydraulic pile driver; 421, hydraulic cylinder; 422, hydraulic telescopic rod; 423, pressure plate; 43, piling mechanism operating platform; 51, hydraulic jacking mechanism; 52, rectangular tube; 53, support plate; 61, floating platform; 62, supporting mechanism; 63, roller transport mechanism; 631, power source; 632, sprocket chain; 633, roller; 634, rotating shaft; 64, jacking mechanism; 65, roller transport mechanism; 651, power source; 652, chain; 653, roller; 654, rotating shaft; 655, concave plate; 656, transmission chain; 71, pontoon; 72, multi-section telescopic tube; 73, connecting pipe; 74, installation joint. DETAILED DESCRIPTION

[0045] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0046] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically drawn or marked. In this article, "one" not only means "only one", but also means "more than one".

[0047] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0048] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0049] Embodiment 1:

[0050] Reference Figure 1-3 , an intelligent piling system for construction using the top of a photovoltaic pile that has been driven, a supporting platform 1 for carrying piling equipment, the platform can be placed on the top of the photovoltaic pile; a transverse conveying system 2, a longitudinal conveying system 3, a piling mechanism 4, a lifting system 5 and a photovoltaic pile transmission system 6 are arranged on the supporting platform 1, the transverse conveying system 2 can receive photovoltaic piles from an external conveying system, the longitudinal conveying system 3 can receive photovoltaic piles from the transverse conveying system 2, the piling mechanism 4 can receive photovoltaic piles from the longitudinal conveying system 3, and the longitudinal conveying system 3 is arranged below the transverse conveying system 2. The lifting system 5 is movably connected to one end of the transverse conveying system 3, so that the transverse conveying system can receive photovoltaic piles from the lifting system, and the photovoltaic pile transmission system 6 is arranged adjacent to the lifting system 5, so that the lifting system 5 can receive photovoltaic piles from the photovoltaic pile transmission system 6.

[0051] During construction, if Figure 1 First, several rows of piles are driven on the tidal flat by traditional piling methods. The number of rows of piles is adjusted according to the length of the photovoltaic piles. The number of piles in each row (i.e., the number of photovoltaic piles in the horizontal direction of a row of piles) can be determined according to actual conditions. Since the utility model adopts an assembled form, the width of the support platform can be adjusted according to the number of horizontal piles, thereby meeting the piling requirements of more pile positions. Figure 1 The number of photovoltaic piles in a row in the horizontal direction is shown to be 10, and then the support platform 1 is placed on the top of the photovoltaic pile that has been driven, and the support platform 1 is fixed on the top of the photovoltaic pile by relying on the load of the photovoltaic pile. While placing the support platform 1, the photovoltaic pile transmission system 6 is laid, which extends from the shore to the end position where the photovoltaic needs to be laid, and the lifting system 5 is connected to the horizontal conveying system 2. It should be pointed out that the photovoltaic piles in the horizontal and vertical directions are arranged in a straight line.

[0052] After the construction equipment is built, the photovoltaic piles on the shore are placed on the photovoltaic pile transmission system 6, and the photovoltaic pile transmission system 6 transports the photovoltaic piles to the position of the lifting system 5, so that the photovoltaic piles are transported to the lifting system 5, and then the lifting system 5 transports the photovoltaic piles to the horizontal conveying system 2, and then the horizontal conveying system 2 transports the photovoltaic piles to the longitudinal conveying system 3, and finally the longitudinal conveying system 3 transports the photovoltaic piles to the position of the piling mechanism 4 for piling. Repeat the above steps until a row of photovoltaic piles is completely driven, and then the support platform 1 is moved to the next row of piling positions through the relative movement of the support platform 1 and the roller assembly 8 on the top of the photovoltaic piles, and the piling continues.

[0053] It should be noted that the transverse direction refers to a direction perpendicular to the photovoltaic transmission system 6 , and the longitudinal direction refers to a direction parallel to the photovoltaic transmission system 6 .

[0054] Embodiment 2

[0055] Reference Figure 2-6 , which is basically the same as the first embodiment, and further, a specific implementation scheme of the supporting platform 1 is added.

[0056] The supporting platform 1 is formed by connecting a plurality of trusses 11 in pairs, and the trusses are mainly formed by welding a plurality of rectangular tubes and square tubes. Figure 4 It is a structural diagram of a single truss 11, including a linking truss beam 112, a column top supporting truss beam 113, a pile driving mechanism operating platform supporting truss beam 114, and a hydraulic mechanism fixed truss beam 115. Two adjacent column top supporting truss beams 113 are connected through the linking truss beam 112. The pile driving mechanism operating platform supporting truss beam 114 and the hydraulic mechanism fixed truss beam 115 are arranged at the tail end of the truss 11, where the tail end refers to the side close to the pile driving mechanism. Two adjacent trusses 11 are linked by the linking truss beam 112. The linking position between the two linking truss beams 112 is adjustable and can be adjusted according to the actual pile spacing on site, so that the linking position between the two adjacent linking truss beams 112 is always at the top position of the photovoltaic pile, so that the force of the entire support platform is optimal. At least two connecting mechanisms 12 are arranged on the column top supporting truss beam 113 adjacent to the lifting system 5, and the lifting system 5 is movably connected to the support platform 1 through the connecting mechanism 12.

[0057] like Figure 6 As shown, the column top supporting truss beam 113 is assembled by splicing multiple single-section beams, and the single-section beam is composed of two brackets 1131, a plurality of connecting rods 1132 and a rectangular tube 1133. The two brackets 1131 are connected by the connecting rod 1132, and the rectangular tube 1133 is arranged under each connecting rod and fixedly connected to the connecting rod. The two brackets 1131 are translated through the entire supporting platform 1 by relying on the relative movement of the middle rectangular tube 1133 and the photovoltaic pile top roller assembly.

[0058] Embodiment 3

[0059] Reference Figure 7-8 , which is basically the same as the second embodiment, and further, specific implementation plans of the transverse transport system 2 and the longitudinal transport system 3 are added.

[0060] The transverse conveying system 2 includes a sprocket chain conveying mechanism 21, a telescopic fork mechanism 22, and a blanking guide mechanism 23. The sprocket chains 21 are at least two rows, and the distance between the first and last rows of sprocket chains 21 is less than the length of the photovoltaic pile. Each row is linearly arranged laterally on the link truss beam 112. Each row of sprocket chains 21 is composed of a single set of sprocket chains 211, and each set of sprocket chains 211 is arranged on a single link truss beam 112. Each set of sprocket chains 211 includes two sprockets and a chain. A raised support plate 24 is provided above the chain for pushing the photovoltaic pile forward. The two sprockets are respectively arranged at the head and tail ends of the single link truss beam 112 and are connected to a rotating shaft. The rotating shaft is connected to a power source, and the rotating shaft and the power source are fixedly arranged on the truss beam. When working, the power source drives the rotating shaft to rotate, and the rotating shaft drives the sprocket chain to rotate. The telescopic fork mechanism 22 includes a telescopic fork and a power device connected to the telescopic fork. The telescopic fork is fixedly arranged at the head end of the connecting truss beam 112 through the power device. When in the extended state, the telescopic fork is located at the upper end of the column top supporting truss beam 113. When in the retracted state, the telescopic fork is closed and located at the head end of the connecting truss beam 112. The drop guide mechanism 23 is arranged at the tail end of the connecting truss beam 112, and is used to guide the photovoltaic pile to accurately fall onto the longitudinal conveying system 3.

[0061] The longitudinal conveying system 3 is arranged above a plurality of connecting rods 1132, and its transmission mechanism and working principle are the same as those of the transport roller mechanism 65 in the following sixth embodiment, which will not be described in detail here. The head end of the connecting truss beam 112 refers to the end close to the external conveying system, and the tail end of the connecting truss beam 112 refers to the end away from the external conveying system.

[0062] During operation, when the first photovoltaic pile is moved to the blanking guide mechanism 23 by the external conveying system, the telescopic forks of the telescopic fork mechanism 22 in the row closest to the external conveying system are in a retracted state, and the photovoltaic pile falls onto the longitudinal conveying system 3. Then the telescopic forks of this row of telescopic fork mechanisms 22 are extended, and the next photovoltaic pile falls onto the telescopic fork on this row of telescopic fork structures 22 and relies on inertia to continue moving forward to the sprocket chain 21 in front. When it moves to the next blanking guide mechanism 23 through two rows of sprocket chains 21, the photovoltaic pile falls into the longitudinal transportation system 3 through the blanking guide mechanism 23, and the above operations are repeated until the required photovoltaic piles are transmitted.

[0063] It should be noted that the transportation of the front photovoltaic pile does not affect the transportation of the rear photovoltaic pile. In addition, the transportation of the rear photovoltaic pile does not affect the piling operation of the front photovoltaic pile, which improves work efficiency.

[0064] Embodiment 4

[0065] Reference Figure 9-10 , which is basically the same as the third embodiment, and further, a specific implementation scheme of the piling mechanism 4 is added.

[0066] The piling mechanism 4 includes a clamping and flipping mechanism 41, a hydraulic pile driver 42, and a piling mechanism operating platform 43. The clamping and flipping mechanism 41 is arranged between two column top supporting truss beams 113, and includes a clamping body 411, a power roller 412, a motor, a hydraulic push rod 413, and an intelligent control system. Both ends of the clamping body 411 are movably connected to the column top supporting truss beams 113 arranged on both sides, and the motor is connected to the power roller 412. When working, the motor can drive the power roller 412 to rotate. There are at least four groups of power rollers 412, and the space formed by the four groups of power rollers can accommodate photovoltaic piles. One end of the hydraulic push rod 413 is fixedly connected to the hydraulic mechanism fixed truss beam 115, and the other end is movably connected to the clamping body 411. The hydraulic push rod 413 is used to adjust the flip angle of the clamping and flipping mechanism 41. The hydraulic pile driver 42 is fixedly mounted on the hydraulic mechanism fixed truss beam 115, and is arranged on both sides of the clamping and flipping mechanism 41, and includes a hydraulic cylinder 421, a hydraulic telescopic rod 422, and a pressing plate 423 arranged at the top of the hydraulic telescopic rod 422. The piling mechanism operating platform 43 is arranged on the piling mechanism operating platform supporting truss beam 114, and the operator can work on this platform.

[0067] When working, the longitudinal conveying system 3 conveys the photovoltaic pile to the space formed by the four groups of power rollers 412 of the clamping and flipping mechanism 41. After reaching a certain position, the longitudinal conveying system 3 stops conveying. At this time, the four groups of power rollers 412 clamp the photovoltaic pile under the action of the motor, and then the hydraulic push rod 413 contracts to clamp the photovoltaic pile and rotate it 90 degrees. During the rotation process, the intelligent control system can identify the position of the end of the photovoltaic pile that is closer to the tidal flat, and at the same time adjust the height of the photovoltaic pile from the tidal flat by driving the four sets of power rollers 412 to rotate. When the photovoltaic pile is in a vertical state, the four sets of power rollers 412 drive the photovoltaic pile to move toward the direction close to the tidal flat and press the photovoltaic pile down to a certain distance in the tidal flat, and perform initial compression until it cannot be pressed down, and then the four sets of power rollers 412 stop rotating and release the photovoltaic pile, and then the hydraulic telescopic rod 422 extends to above the top of the photovoltaic pile and closes the two pressure plates 423. At this time, the two closed pressure plates 423 are directly above the top of the photovoltaic pile, driving the two pressure plates of the hydraulic pile driver 42 to move downward, thereby pressing the photovoltaic pile into a deeper position on the tidal flat until the photovoltaic pile reaches the designated position in the tidal flat.

[0068] It should be noted that when the photovoltaic pile is in a vertical state, the four sets of power rollers 412 drive the photovoltaic pile to move toward the tidal flat by rotating and press the photovoltaic pile down to a certain distance inside the tidal flat. During this operation, the four sets of power rollers 412 play a guiding role, thereby improving the driving accuracy of the photovoltaic pile.

[0069] Embodiment 5

[0070] Reference Figure 11-12 , which is basically the same as the second embodiment, and further, a specific implementation scheme of the lifting system 5 is added.

[0071] The lifting system 5 includes a lifting system body, a hydraulic jacking mechanism 51, and a power source. A rectangular tube 52 is respectively provided on both sides of the lifting system body. A rotating shaft is respectively provided at the head end and the tail end of the two rectangular tubes 52. A sprocket is provided at both ends of the two rotating shafts, and the two sprockets on the same rectangular tube are connected by a chain. A support plate 53 is arranged at intervals on the two chains for supporting the photovoltaic piles. The lifting system 5 is movably connected to the connecting mechanism 12 on the supporting platform through the rotating shaft at the head end. One end of the hydraulic jacking mechanism 51 is fixedly connected to the lifting system body, and the other end is movably connected to the supporting platform, which is used to control the inclination of the ground of the lifting system body, so that the support plate 53 can receive the photovoltaic pile from the photovoltaic pile transmission system 6 during high tide and low tide. Preferably, the power source is an electric motor or a hydraulic motor, which is connected to one of the rotating shafts.

[0072] During operation, the power source drives the sprocket chain to rotate, and the pallet 53 on the chain receives the photovoltaic piles from the photovoltaic pile transmission system 6. The photovoltaic piles are transmitted to the connecting mechanism 12 on the support platform 1 as the sprocket chain rotates, and move to the horizontal transportation system 2 under the action of inertia.

[0073] Embodiment 6

[0074] Reference Figure 13-16 , which is basically the same as the first embodiment, and further, a specific implementation scheme of the photovoltaic pile transmission system 6 is added.

[0075] The photovoltaic pile transmission system 6 includes a floating platform 61, a supporting mechanism 62, a roller transport mechanism 63, a lifting mechanism 64 and a sensor control system arranged on the supporting structure 62. Preferably, the supporting mechanism 62 is a steel structure truss and is a trough-type structure as a whole, including a bottom end, two side ends and a trough. The supporting mechanism 62 is arranged above the floating platform 61 and is fixedly connected to the floating platform 61 through the bottom end of the steel structure truss; the roller transport mechanism 63 includes a power source 631, a sprocket chain 632, a roller 633 and a rotating shaft 634. The roller 633 is provided with a groove that matches the diameter of the photovoltaic pile. Several rollers 633 (preferably 2 rollers) are connected together through a rotating shaft 634 to form a roller group. The rotating shaft 634 is connected to the supporting mechanism 62 through a bearing arranged on the supporting mechanism 62. Each roller group is arranged in the groove of the supporting mechanism 62, that is, between the two side ends. Preferably, the floating platform is a foam floating platform with a keel inside.

[0076] The power source 631 is fixedly set on the floating platform 61 or the supporting mechanism 62, and is connected to one of the roller groups through the rotating shaft 634. The adjacent roller groups are connected by a sprocket chain set on the rotating shaft 634. Except for the first and last roller groups, two staggered sprockets are installed on the rotating shaft 634 of each roller group, and are respectively connected to the two adjacent roller groups through two chains set on the two sprockets. Preferably, the power source 631 is an electric motor or a hydraulic motor.

[0077] The jacking mechanism 64 is arranged on the floating platform 61 or the truss 62, with a support plate capable of supporting the weight of the photovoltaic pile on the top and a jacking structure on the bottom. The jacking structure is composed of two groups of electric push rods or two groups of hydraulic cylinders. When working, the two groups of electric push rods or two groups of hydraulic cylinders have different jacking heights. The jacking height of a group of electric push rods or hydraulic cylinders close to the jacking system 5 is lower than the jacking height of a group of electric push rods or hydraulic cylinders away from the jacking system 5. When the jacking mechanism 64 is not working, the height of the top of the support plate is lower than the height of the bottom of the roller 633. Here, the top of the support plate refers to the side away from the support mechanism 62, and the bottom of the roller 633 refers to the side of the roller close to the support mechanism 62.

[0078] During operation, the photovoltaic pile is placed manually or by machine at the head end of the transport roller mechanism 63, and the power source 631 drives the roller group connected to it to rotate. This roller group drives other roller groups to rotate simultaneously through the sprocket chain to transport the photovoltaic pile to the location of the lifting system 5. After the sensor control system detects that the photovoltaic pile has arrived at the location of the lifting system, the roller transport mechanism stops rotating, and the lifting mechanism 64 starts working to lift the photovoltaic pile and tilt it at a certain angle, so that the photovoltaic pile rolls to one side and falls onto the lifting system 5.

[0079] It should be noted that the roller transport mechanism 63 may also be other structures, such as Fig.16As shown, another embodiment of the roller transport mechanism is shown. The roller transport mechanism 65 includes a power source 651, a chain 652, a roller 653, a rotating shaft 654, a concave plate 655 and a transmission chain 656. The roller 653 is provided with a groove. The chain 652 is provided with a concave plate 655 at intervals. The groove is adapted to the diameter of the concave plate and the photovoltaic pile. The rotating shaft 654 is connected to the support mechanism 62 through a bearing provided on the support mechanism 62. Except for the rotating shafts 654 at the head and tail ends, one end of each rotating shaft 654 is provided with two staggered sprockets, one of which is used in conjunction with the chain 652, and the other sprocket is used in conjunction with the transmission chain 656. A plurality of rollers 653 constitute a roller group, which is provided in the middle of the two chains 652 and the distance between the two chains 652 is less than the length of the photovoltaic pile. The roller 653 is a non-powered wheel. During operation, the photovoltaic pile is placed manually or by machine on the concave plate at the head end of the transport roller mechanism 65, and the power source 651 drives one of the rotating shafts 654 to rotate, driving the sprocket, chain 652 and transmission chain 656 thereon to rotate, thereby driving the photovoltaic pile to move to the location of the lifting system 5.

[0080] Embodiment 7

[0081] Reference Fig.17 , which is basically the same as the second embodiment, and further, a specific implementation scheme of the pontoon telescopic mechanism 7 is added.

[0082] This mechanism includes a pontoon 71, a multi-section telescopic tube 72, a connecting tube 73 and an installation joint 74, and each connecting tube 73 is connected by the installation joint 74 to form a connecting tube assembly. The multi-section telescopic tube 72 is arranged below the head and tail ends of the link truss beam 112, one end of which is fixedly connected to the link truss beam 112, and the other end is connected to the connecting tube assembly. It includes multiple groups of pipe fittings from the outside to the inside, and is telescopically extended by a multi-stage hydraulic cylinder. The number of connecting tube assemblies is the same as the number of pipe fittings of the multi-section telescopic tube 72, and the sides of each group of pipe fittings of each multi-section telescopic tube 72 are connected and installed on the same connecting tube assembly to achieve synchronous contraction of each pontoon 71. The pontoon 71 is assembled from a plurality of hollow plastic pontoons, and an outer frame is added on the outside for reinforcement. Both sides of its upper surface are fixedly connected to the connecting tube assembly away from the link truss beam 112, and the number of pontoons can be installed according to actual needs. It should be noted that the installation joint 74 can be adjusted left and right to adapt to different pile spacings.

[0083] When piling is being carried out at a certain work station, the pontoon group 72 is above the sea water, and the supporting platform 1 is arranged on the top of the photovoltaic pile by contacting the roller assembly on the top of the photovoltaic pile that has been driven through the rectangular tube 1133 on the column top supporting truss beam 113. When all the photovoltaic piles at a certain work station are driven, the multi-section telescopic tube 72 is extended to press the pontoon group 71 into the sea water. At this time, the entire platform floats up and leaves the top of the photovoltaic pile. Then, the photovoltaic pile transmission mechanism 6, the supporting platform 1 and the lifting system connected to the supporting platform 1 are towed horizontally to the next piling station by a ship to continue piling until the piling of all stations is completed.

[0084] It should be noted that the above-mentioned work station refers to the position of the entire piling system when the photovoltaic pile transmission system 6 is longitudinally laid at a certain position in the photovoltaic area and does not move.

[0085] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and inventive concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent piling system for construction using the top of a photovoltaic pile, characterized in that: include: A support platform for carrying piling equipment, which can be placed on top of the photovoltaic piles; A transverse conveying system, a longitudinal conveying system, and a piling mechanism are arranged on the support platform, wherein the transverse conveying system can receive photovoltaic piles from the outside, the longitudinal conveying system can receive photovoltaic piles from the transverse conveying system, and the piling mechanism can receive photovoltaic piles from the longitudinal conveying system, and the longitudinal conveying system is arranged below the transverse conveying system; During construction, the lateral conveying system receives the photovoltaic piles transported from the outside, and then the lateral conveying system transports the photovoltaic piles to the longitudinal conveying system, and finally the longitudinal conveying system transports the photovoltaic piles to the location of the piling mechanism for piling.

2. The intelligent piling system for construction using the top of a photovoltaic pile that has been driven according to claim 1, characterized in that: It also includes a lifting system, which is movably connected to one end of the support platform so that the lateral conveying system can receive the photovoltaic pile from the lifting system; During construction, the lifting system transports the photovoltaic piles to the transverse conveying system, and then the transverse conveying system transports the photovoltaic piles to the longitudinal conveying system. Finally, the longitudinal conveying system transports the photovoltaic piles to the location of the piling mechanism for piling.

3. The intelligent piling system for construction using the top of a photovoltaic pile according to claim 2, characterized in that: It also includes a photovoltaic pile transmission system, which is arranged adjacent to the lifting system so that the lifting system can receive the photovoltaic pile from the photovoltaic pile transmission system; During construction, the photovoltaic pile transmission system transports the photovoltaic pile to the location of the lifting system, so that the photovoltaic pile is transported to the lifting system, and then the lifting system transports the photovoltaic pile to the lateral conveying system, and then the lateral conveying system transports the photovoltaic pile to the longitudinal conveying system, and finally the longitudinal conveying system transports the photovoltaic pile to the location of the piling mechanism for piling.

4. The intelligent piling system for construction using the top of a photovoltaic pile that has been driven according to claim 1, characterized in that: The support platform is formed by a plurality of trusses connected in pairs, and the trusses include linking truss beams, column top supporting truss beams, pile driving mechanism operating platform supporting truss beams, and hydraulic mechanism fixed truss beams. Two adjacent column top supporting truss beams are connected via the linking truss beams, the pile driving mechanism operating platform supporting truss beams and the hydraulic mechanism fixed truss beams are arranged at the rear end of the truss, and two adjacent trusses are linked via the linking truss beams, and the linking position between the two linking truss beams is adjustable.

5. The intelligent piling system for construction using the top of a photovoltaic pile that has been driven according to claim 4, characterized in that: The transverse conveying system includes a sprocket chain conveying mechanism, a telescopic fork mechanism, and a material drop guide mechanism. The sprocket chain conveying mechanism has at least two rows, and the distance between the first and last rows of the sprocket chain conveying mechanism is less than the length of the photovoltaic pile. The telescopic fork mechanism is fixedly arranged at the head end of the linking truss beam, and the material drop guide mechanism is arranged at the tail end of the linking truss beam.

6. The intelligent piling system for construction using the top of a photovoltaic pile that has been driven according to claim 2, characterized in that: The lifting system includes a lifting system body, a hydraulic jacking mechanism, and a power source. A rectangular tube is provided on each side of the lifting system body. A rotating shaft is provided at the head end and the tail end of the two rectangular tubes. A sprocket is provided at both ends of the two rotating shafts. The two sprockets on the same rectangular tube are connected by a chain, and support plates are provided at intervals on the two chains.

7. The intelligent piling system for construction using the top of a photovoltaic pile that has been driven according to claim 3, characterized in that: The photovoltaic pile transmission system includes a floating platform, a supporting mechanism, a roller transport mechanism, a lifting mechanism and a sensor control system arranged on the supporting mechanism. The supporting mechanism is fixedly arranged above the floating platform, the roller transport mechanism is arranged inside the supporting mechanism for transporting photovoltaic piles, and the lifting mechanism is arranged on the floating platform or the supporting mechanism. When the lifting mechanism is not lifted, the height of its top is lower than the height of the bottom of the roller transport mechanism.

8. The intelligent piling system for construction using the top of a photovoltaic pile that has been driven according to claim 4, characterized in that: The piling mechanism comprises a clamping and flipping mechanism, a hydraulic pile driver, and a piling mechanism operating platform. The clamping and flipping mechanism is arranged between two adjacent column top supporting truss beams, the hydraulic pile driver is fixedly installed on the hydraulic mechanism fixed truss beam, and the piling mechanism operating platform is arranged on the piling mechanism operating platform supporting truss beam.

9. The intelligent piling system for construction using the top of a photovoltaic pile that has been driven according to claim 8, characterized in that: The clamping and flipping mechanism includes a clamping body, a power roller, a power source, a hydraulic push rod and an intelligent control system. The two ends of the clamping body are movably connected to the column top support truss beams arranged on both sides, and the motor is connected to the power roller. The hydraulic pile driver includes a hydraulic cylinder, a hydraulic telescopic rod and a pressure plate arranged at the top of the hydraulic telescopic rod.

10. The intelligent piling system for construction using the top of a photovoltaic pile that has been driven according to claim 1, characterized in that: It also includes a pontoon telescopic mechanism, which includes a pontoon, a multi-section telescopic tube, a connecting tube and a mounting joint. A plurality of the connecting tubes are connected via the mounting joint to form a connecting tube assembly. One end of the pontoon telescopic mechanism is fixedly connected to the supporting platform, and the other end is connected to the connecting tube assembly. Both sides of the upper surface of the pontoon are fixedly connected to the connecting tube assembly.

11. The intelligent piling system for construction using the top of a photovoltaic pile that has been driven according to claim 10, characterized in that: The multi-section telescopic tube includes multiple groups of pipe fittings from the outside to the inside, and telescopes and retracts through a multi-stage hydraulic cylinder. The number of the connecting pipe assemblies is the same as the number of the pipe fitting groups of the multi-section telescopic tube, and the sides of each group of pipe fittings of each multi-section telescopic tube are linked and installed on the same connecting pipe assembly.