Valve plate anti-deformation connecting structure of blind plate valve
Through the detachable split design with bolted connections in the blind plate valve, the problem that the existing blind plate valve plate structure cannot flexibly adjust the thickness, easily deform and difficult to transfer processing is solved, and the flexible adjustment of the thickness of the steel plate and the avoidance of welding deformation are achieved, and the production efficiency and service life are improved.
Patent Information
- Application Number
- CN202421029028.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The valve plate structure of the existing blind plate valve is connected through welding, resulting in the inability to flexibly adjust the thickness of the steel plate, which is easy to deform, and it is difficult to transport and processing, and welding defects are difficult to remedy.
The valve plate anti-deformation coupling structure of a blind plate valve is designed using bolt-fixed connection method, including a blind hole ring, a through hole ring, an intermediate connecting plate and a bottom connecting plate. It adopts a detachable split design to facilitate the adjustment of the thickness of the steel plate and the adjustment of the planarity.
It realizes flexible adjustment of the thickness of the steel plate, avoids welding deformation, simplifies the assembly process, reduces working hours and labor costs, facilitates post-remediation, and reduces the difficulty of transportation and processing.
Smart Images

Figure CN222687348U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of blind plate valves, and particularly relates to a valve plate anti-deformation connection structure of a blind plate valve. Background Art
[0002] The valve plate structure of the blind plate valve on the market is composed of a blind hole ring, a through hole ring, a guide plate and an intermediate connecting steel plate, which are welded together to form a valve plate with a firm and reliable rigid structure.
[0003] But there are usually several problems:
[0004] 1. The thickness of the steel plate cannot be flexibly adjusted to meet welding requirements;
[0005] 2. The through hole ring and the blind hole ring should be welded together through the connecting plate. Since the distribution of the reinforcing ribs inside the blind hole plate greatly enhances the rigidity of this ring, and the through hole ring is light in weight and simple in structure, the rigidity of the two rings is very different, and the deformation caused by welding with adjacent plates is also quite different, which will cause a lot of man-hours for the flatness adjustment of the entire valve plate in the later stage. In most cases, it will also cause different degrees of difficulty due to the level of the welding workers, and it is not easy to level.
[0006] 3. The valve body is a stable and reinforced welded part, and the valve plate is also a very stable and reinforced welded part. This will cause the problem that when the valve body seat and the valve plate sealing ring do not fit during the later assembly process, there is no way to remedy the problem.
[0007] 4. The valve plate of large-diameter valves is very large, which increases the difficulty of transportation and processing during the production process. Utility Model Content
[0008] The utility model aims to overcome the shortcomings of the prior art and provide a valve plate anti-deformation connection structure for a blind plate valve, which solves the technical problems that the valve plate connected by welding cannot flexibly adjust the thickness, is easy to deform, and is difficult to transport and process.
[0009] In order to solve the above problems, the technical solution of the utility model is: a valve plate anti-deformation connection structure of a blind plate valve, comprising:
[0010] A blind hole ring, which has a sealing plate for closing the blind plate valve inside, and a first upper arc plate and a first lower arc plate are fixedly arranged on the outer side wall of the blind hole ring; a connecting ring plate is integrally arranged on the outer side of the sealing plate, and a sealing ring is arranged between the outer side wall of the connecting ring plate and the inner side wall of the blind hole ring, and the connecting ring plate and the blind hole ring are fixedly connected by bolts;
[0011] A through hole ring is used for allowing fluid medium to pass through the blind plate valve body, and a second upper arc plate and a second lower arc plate are fixedly arranged on the outer side wall of the through hole ring;
[0012] A first intermediate connecting plate is rotatably mounted on the valve body, one side of its lower portion is fixedly connected to the first upper arc plate by bolts, and the other side of its lower portion is fixedly connected to the second upper arc plate by bolts;
[0013] The second middle connecting plate has one side fixedly connected to the first lower arc plate by bolts, and the other side fixedly connected to the second lower arc plate by bolts.
[0014] A first bottom connecting plate integrally connected to the lower outer side of the blind hole ring;
[0015] A second bottom connecting plate integrally connected to the lower outer side of the through hole ring;
[0016] A connecting member, one end of which is fixedly connected to the first bottom connecting plate by bolts, and the other end of which is fixedly connected to the second bottom connecting plate by bolts.
[0017] Optionally, the first bottom connecting plate and the second bottom connecting plate are bilaterally symmetrical about a center line of the first middle connecting plate.
[0018] Optionally, a sealing plate is provided in the blind hole circle, and a plurality of first reinforcing ribs are fixedly arranged in the blind hole circle; and a plurality of second reinforcing ribs are fixedly arranged in the through hole circle.
[0019] Optionally, the first reinforcing ribs in the blind hole circle are arranged in the same manner as the second reinforcing ribs in the through hole circle.
[0020] Optionally, a plurality of first reinforcing ribs are arranged in the blind hole circle to form a grid shape, and a plurality of second reinforcing ribs are arranged in the through hole circle to form a grid shape.
[0021] Optionally, center lines of the first intermediate connecting plate and the second intermediate connecting plate coincide with each other, and the blind hole ring and the through hole ring are bilaterally symmetrical about the center line of the first intermediate connecting plate.
[0022] Optionally, the connecting member is a plate.
[0023] Optionally, there are two connecting members, which are respectively located at the front side and the rear side of the two bottom connecting plates.
[0024] Compared with the prior art, the utility model has the following beneficial effects:
[0025] The blind plate valve of the utility model adopts a bolt fixed connection method, so that the blind hole ring, the through hole ring, the first middle connecting plate and the second middle connecting plate are detachably fixedly connected, which is convenient for flexible adjustment of the thickness of the steel plate, avoids the problem of large difference in deformation amount during the welding process, is convenient for assembly to remedy, and has a split design, which is convenient for transportation and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1Schematic diagram of the valve plate anti-deformation connection structure in the embodiment;
[0027] Figure 2 Schematic diagram of the valve plate anti-deformation connection structure in the embodiment (with second reinforcing ribs);
[0028] Figure 3 is a schematic diagram of a first intermediate connecting plate in an embodiment;
[0029] Figure 4 is a schematic diagram of a second intermediate connecting plate in an embodiment;
[0030] Figure 5 for Figure 1 AA section view;
[0031] Figure 6 Schematic diagram of the installation of two connecting pieces in the embodiment;
[0032] Figure 7 Schematic diagram of the installation of the blind hole ring, the sealing ring and the sealing plate in the embodiment.
[0033] Figure numerals: 1. blind hole ring; 11. sealing plate; 111. connecting ring plate; 12. first upper arc plate; 13. first lower arc plate; 14. first bottom connecting plate; 15. first reinforcing rib; 2. through hole ring; 21. second upper arc plate; 22. second lower arc plate; 23. second bottom connecting plate; 24. second reinforcing rib; 3. first intermediate connecting plate; 4. second intermediate connecting plate; 5. connecting piece; 6. sealing ring; 7. bolt. DETAILED DESCRIPTION
[0034] The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0035] Example: Figure 1-Figure 7 As shown, this embodiment provides a valve plate anti-deformation connection structure of a blind plate valve, including a blind hole ring 1, a through hole ring 2, a first intermediate connecting plate 3 and a second intermediate connecting plate 4. The blind hole ring 1 has a sealing plate 11 inside thereof for closing the blind plate valve, and the outer side wall of the blind hole ring 1 is fixedly provided with a first upper arc plate 12 and a first lower arc plate 13; the through hole ring 2 is used for allowing the fluid medium to pass through the valve body of the blind plate valve, and the outer side wall of the through hole ring 2 is fixedly provided with a second upper arc plate 21 and a second lower arc plate 22; the first intermediate connecting plate 3 is rotatably mounted on the valve body, and one side of its lower part is fixedly connected to the first upper arc plate 12 by bolts, and the other side of its lower part is fixedly connected to the second upper arc plate 21 by bolts; the second intermediate connecting plate 4 is fixedly connected to the first lower arc plate 13 by bolts on one side, and fixedly connected to the second lower arc plate 22 by bolts on the other side.
[0036] This arrangement adopts a detachable split design, which makes it easy to adjust the thickness of the plate and avoids deformation caused by welding. There is no need to adjust the flatness of the valve plate in the later stage, which reduces the workload, saves labor costs, facilitates remediation in the later stage of assembly, and facilitates transportation and processing.
[0037] The valve plate anti-deformation connection structure of a blind plate valve of this embodiment also includes a first bottom connecting plate 14, a second bottom connecting plate 23 and a connecting member 5. The first bottom connecting plate 14 is integrally connected to the lower outer side of the blind hole ring 1; the second bottom connecting plate 23 is integrally connected to the lower outer side of the through hole ring 2; one end of the connecting member 5 is fixedly connected to the first bottom connecting plate 14 by bolts, and the other end of the connecting member 5 is fixedly connected to the second bottom connecting plate 23 by bolts.
[0038] In this arrangement, the first bottom connecting plate 14, the second bottom connecting plate 23, the blind hole ring 1 and the through hole ring 2 are detachable and split, which is convenient for adjusting the thickness of the plate and avoiding deformation caused by welding. There is no need to adjust the flatness of the valve plate at a later stage, which reduces the workload, saves labor costs, facilitates remediation at the later stage of assembly, and facilitates transportation and processing.
[0039] In the valve plate anti-deformation connection structure of a blind plate valve of this embodiment, the first bottom connecting plate 14 and the second bottom connecting plate 23 are symmetrical about the center line of the first middle connecting plate 3. This arrangement has beautiful shape and is easy to process.
[0040] In the valve plate deformation prevention connection structure of a blind plate valve of the present embodiment, a sealing plate 11 is provided in the blind hole ring 1, a plurality of first reinforcing ribs 15 are fixedly arranged in the blind hole ring 1, and a plurality of second reinforcing ribs 24 are fixedly arranged in the through hole ring 2. In this way, the second reinforcing ribs 24 are arranged in the through hole ring 2, which improves the rigidity of the through hole ring 2 and reduces the deformation of the through hole ring 2, so that the deformation of the through hole ring 2 and the blind hole ring 1 are not much different, and the adjustment of the through hole ring 2 in the later stage is reduced.
[0041] In the anti-deformation connection structure of the valve plate of a blind plate valve of this embodiment, the first reinforcing ribs 15 in the blind hole ring 1 are arranged in the same manner as the second reinforcing ribs 24 in the through hole ring 2. This arrangement makes the connection mode of the blind hole ring 1 and the through hole ring 2 consistent, the rigidity strength is closer, and the deformation amount is less different.
[0042] In the valve plate anti-deformation connection structure of a blind plate valve of this embodiment, a plurality of first reinforcing ribs 15 are arranged in a grid shape in the blind hole ring 1, and a plurality of second reinforcing ribs 24 are arranged in a grid shape in the through hole ring 2. With such a configuration, the arrangement in a grid shape makes the through hole ring 2 evenly stressed when the fluid medium passes through the through hole ring 2, thereby reducing the deformation of the through hole ring 2 and extending the service life.
[0043] In the valve plate deformation prevention connection structure of a blind plate valve of this embodiment, the center lines of the first intermediate connecting plate 3 and the second intermediate connecting plate 4 coincide with each other, and the blind hole ring 1 and the through hole ring 2 are bilaterally symmetrical about the center line of the first intermediate connecting plate 3. This arrangement makes the external forces on the blind hole ring 1 and the through hole ring 2 evenly balanced, so that the deformation amounts of the blind hole ring 1 and the through hole ring 2 are relatively small.
[0044] In the valve plate deformation prevention connection structure of a blind plate valve of this embodiment, the connecting member 5 is a plate body, which is small in size and saves space.
[0045] In the valve plate deformation prevention connection structure of a blind plate valve of this embodiment, there are two connecting members 5, which are respectively located at the front side and the rear side of the two bottom connecting plates, thereby improving the connection stability of the first bottom connecting plate 14 and the second bottom connecting plate 23.
[0046] In the valve plate anti-deformation connection structure of a blind plate valve of this embodiment, a connecting ring plate 111 is integrally provided on the outer circumference of the sealing plate 11, a sealing ring 6 is provided between the outer wall of the connecting ring plate 111 and the inner wall of the blind hole ring 1, and the connecting ring plate 111 is fixedly connected to the blind hole ring 1 by bolts 7. The sealing plate 11 and the blind hole ring 1 are designed in a split type, which is convenient for transportation and processing, and the sealing ring 6 is used to improve the sealing effect between the sealing plate 11 and the blind hole ring 1. A large deformation caused by welding the sealing plate 11 and the blind hole ring 1 is avoided. Optionally, the sealing plate 11 is separated from the first reinforcing rib 15 to avoid the connection of the sealing plate 11 increasing the deformation of the blind hole ring 1.
[0047] The valve plate anti-deformation connection structure of a blind plate valve of this embodiment has the following advantages:
[0048] 1. The thickness of the steel plate material of the valve plate has been improved, which can reduce the welding defects caused by incorrect welding methods or low welding workers when welding steel plates with too large a difference in thickness, greatly reduce the failure rate of the valve during the operation of the valve plate, and increase the service life of the valve.
[0049] 2. The through hole ring 2, the blind hole ring 1 and the middle connecting plate are first processed and formed, and then connected together with connecting bolts 7 to form a detachable and adjustable structure with a simple structure, avoiding welding deformation and improving the flatness of the entire valve plate.
[0050] 3. The structure of the valve plate adopts a detachable fixed connection method, which makes the valve plate a fine-tunable structure. The verticality of the valve plate can be adjusted within a certain range. When the valve plate is switched, it will not cause the valve plate to be unstable due to insufficient verticality, and the sealing structure of the valve plate will not collide with the valve body seat to damage the sealing structure. This greatly improves the service life of the valve.
[0051] 4. In the manufacturing process of the valve plate, due to the adjustment of the processing procedures, the difficulty of transporting large-size workpieces is reduced, an assembly line process can be formed, and production efficiency is improved.
Claims
1. A valve plate anti-deformation connection structure of a blind plate valve, characterized in that: include: A blind hole ring (1) has a sealing plate (11) inside thereof for closing a blind plate valve, and a first upper arc plate (12) and a first lower arc plate (13) are fixedly arranged on the outer side wall of the blind hole ring (1); a connecting ring plate (111) is integrally arranged on the outer side of the sealing plate (11), a sealing ring (6) is arranged between the outer side wall of the connecting ring plate (111) and the inner side wall of the blind hole ring (1), and the connecting ring plate (111) and the blind hole ring (1) are fixedly connected by bolts (7); A through hole ring (2) is used for allowing fluid medium to pass through the blind plate valve body, and a second upper arc plate (21) and a second lower arc plate (22) are fixedly arranged on the outer side wall of the through hole ring (2); A first intermediate connecting plate (3) is rotatably mounted on the valve body, one side of its lower portion is fixedly connected to the first upper arc plate (12) by bolts, and the other side of its lower portion is fixedly connected to the second upper arc plate (21) by bolts; A second intermediate connecting plate (4), one side of which is fixedly connected to the first lower arc plate (13) by means of bolts, and the other side of which is fixedly connected to the second lower arc plate (22) by means of bolts; A first bottom connecting plate (14) integrally connected to the lower outer side of the blind hole ring (1); A second bottom connecting plate (23) integrally connected to the lower outer side of the through hole ring (2); A connecting member (5) has one end fixedly connected to the first bottom connecting plate (14) by means of bolts, and the other end fixedly connected to the second bottom connecting plate (23) by means of bolts.
2. The valve plate anti-deformation connection structure of a blind plate valve according to claim 1, characterized in that: The first bottom connecting plate (14) and the second bottom connecting plate (23) are bilaterally symmetrical about the center line of the first middle connecting plate (3).
3. The valve plate anti-deformation connection structure of a blind plate valve according to claim 1, characterized in that: A sealing plate (11) is provided in the blind hole ring (1), and a plurality of first reinforcing ribs (15) are fixedly arranged in the blind hole ring (1); and a plurality of second reinforcing ribs (24) are fixedly arranged in the through hole ring (2).
4. The valve plate anti-deformation connection structure of a blind plate valve according to claim 3, characterized in that: The first reinforcing ribs (15) in the blind hole ring (1) and the second reinforcing ribs (24) in the through hole ring (2) are arranged in the same manner.
5. The valve plate anti-deformation connection structure of a blind plate valve according to claim 4, characterized in that: A plurality of first reinforcing ribs (15) are arranged in the blind hole ring (1) to form a grid shape, and a plurality of second reinforcing ribs (24) are arranged in the through hole ring (2) to form a grid shape.
6. The valve plate anti-deformation connection structure of a blind plate valve according to claim 1, characterized in that: The center lines of the first intermediate connecting plate (3) and the second intermediate connecting plate (4) coincide with each other, and the blind hole ring (1) and the through hole ring (2) are bilaterally symmetrical about the center line of the first intermediate connecting plate (3).
7. The valve plate anti-deformation connection structure of a blind plate valve according to claim 1, characterized in that: The connecting member (5) is a plate body.
8. The valve plate anti-deformation connection structure of a blind plate valve according to claim 1, characterized in that: There are two connecting pieces (5), which are respectively located at the front side and the rear side of the two bottom connecting plates.