Fixed-staff monitoring device for emulsion explosive production line
By designing an adjustable and mobile emulsified explosive production line qualifying monitoring device, the motor drives the lead screw to drive the slider to slide, combined with intelligent identification and infrared sensing systems, real-time monitoring and safety management of online personnel of the production line are achieved, and the limitations of existing devices are solved to ensure the safe and reliable operation of the production line.
Patent Information
- Application Number
- CN202420863795.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing emulsified explosive production line qualifying monitoring devices are not convenient for adjustment and movement, and are limited in use, making it difficult to realize real-time monitoring and safety management of online personnel on the production line.
A fixed-capital monitoring device including a support assembly, a moving assembly and a monitoring assembly is designed. The motor drives the lead screw to rotate, which drives the slider to slide, and the movement adjustment of the monitoring component is realized. The monitoring components are equipped with an intelligent identification system, an infrared sensing system and an overload alarm system to realize automatic identification and alarm of personnel in the production area.
It enhances the practicality of the device, realizes real-time monitoring and safety management of online personnel of the production line, ensures the safe and reliable operation of the production line, and minimizes casualties in accidents.
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Figure CN222687728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsion explosive production, in particular to a staffing monitoring device for an emulsion explosive production line. Background Art
[0002] Emulsion explosives are formed by using emulsifiers to evenly disperse droplets of aqueous oxidant salt solutions in an oil-phase continuous medium containing porous substances such as dispersed bubbles or hollow glass microspheres to form an oil-in-water type latex explosive.
[0003] The workshop of the emulsion explosive production line is a Class 1.1 dangerous workshop. According to the relevant requirements of the civil explosives industry, the number of workers in the Class 1.1 emulsion explosive dangerous workshop shall not exceed 5. In order to control the number of people on the production line, the total number of people on the entire production line needs to be controlled. Therefore, it is necessary to use a monitoring device for quota monitoring. Most of the existing monitoring devices are fixedly installed in a designated location for quota monitoring. In actual use, it is not convenient to adjust and move, and there are certain limitations in use. For this reason, we propose a quota monitoring device for the emulsion explosive production line. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above and / or existing problems in the existing personnel monitoring devices for emulsion explosive production lines, the present utility model is proposed.
[0006] Therefore, the purpose of the utility model is to provide a capacity monitoring device for an emulsion explosive production line, in which a motor is set to drive the lead screw to rotate, thereby driving the slider to slide, thereby driving the monitoring component to move, so as to adjust and move the monitoring component, thereby enhancing the practicality of the device. The monitoring component automatically identifies personnel entering the production area through an intelligent recognition system, strictly controls the entry of personnel into non-production areas, and realizes functions such as automatic alarm for overcrowding and automatic alarm for non-production personnel entering the production area. At the same time, real-time monitoring of online personnel on the production line is carried out to ensure safe and reliable operation of the production line and minimize casualties in the event of an accident.
[0007] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0008] A staffing monitoring device for an emulsion explosive production line, comprising:
[0009] A support assembly, comprising two vertically arranged support rods and a support plate vertically fixed to the upper ends of the two support rods, wherein a through slot is horizontally provided at the front end of the support plate;
[0010] A moving assembly, comprising a motor fixed to one side wall of the support plate, a lead screw fixed to an output end of the motor, and a slider with threads arranged outside the lead screw, wherein upper and lower sides of the slider are in contact with the inner wall of the through slot;
[0011] A monitoring component, comprising a monitoring housing mounted on the slider, a monitoring camera arranged on the monitoring housing, and a display screen arranged on the monitoring housing, wherein the monitoring component is provided with a software control system, a face recognition system, an infrared sensing system, and an overcrowding alarm system;
[0012] Preferably, the support rod comprises a sleeve rod with a hollow interior and an adjustment rod disposed in the sleeve rod, and a first bolt is disposed at the front end of the sleeve rod, and the first bolt penetrates the sleeve rod to the adjustment rod. The adjustment rod is installed in the sleeve rod under the action of the first bolt. In actual use, the operator can adjust the height of the support rod according to actual use conditions, and then adjust the height of the upper support plate and the monitoring component.
[0013] Preferably, a bottom plate is fixed to the bottom of the sleeve rod, and a second bolt is provided at the upper end of the bottom plate, and the second bolt penetrates the bottom plate. The sleeve rod is installed at a designated position by the second bolt under the action of the bottom plate, and the operator can fix the support rod by the second bolt to ensure the stable placement of the entire device.
[0014] Preferably, a mounting plate is fixed at the lower end of the monitoring housing, and a third bolt is arranged on the mounting plate, and the third bolt penetrates the mounting plate to the slider. The monitoring housing is mounted on the slider by the third bolt under the action of the mounting plate, and the operator can remove the third bolt later to disassemble, replace and repair the monitoring housing.
[0015] Preferably, two monitoring components are provided, and the two monitoring components are symmetrically arranged along the slider. The two monitoring components symmetrically arranged along the slider can perform fixed-person monitoring on both sides of the emulsion explosive production line, thereby enhancing the practicability of the device.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] (1) The motor drives the lead screw to rotate, which in turn drives the slider to slide, thereby driving the monitoring component to move, so that the monitoring component can be adjusted and moved, thereby enhancing the practicality of the device. The monitoring component automatically identifies the personnel entering the production area through the intelligent recognition system, strictly controls the entry of personnel into the non-production area, and realizes functions such as automatic alarm for overcrowding and automatic alarm for non-production personnel entering the production area. At the same time, the online personnel of the production line are monitored in real time to ensure the safe and reliable operation of the production line and minimize casualties in the event of an accident.
[0018] (2) The sleeve rod, the adjustment rod and the first bolt are provided so that the operator can adjust the height of the support rod according to the actual usage, and further adjust the height of the upper support plate and the monitoring component. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the support rod of the utility model;
[0022] Figure 3 For this utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;
[0023] In the figure: 100, support assembly; 110, support rod; 111, sleeve rod; 112, adjustment rod; 113, first bolt; 114, bottom plate; 115, second bolt; 120, support plate; 200, moving assembly; 210, motor; 220, lead screw; 230, slider; 300, monitoring assembly; 310, monitoring housing; 311, mounting plate; 312, third bolt; 320, monitoring camera; 330, display screen. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0025] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0026] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0027] The utility model provides a personnel monitoring device for an emulsion explosive production line, which drives a lead screw to rotate through a motor, thereby driving a slider to slide, thereby driving a monitoring component to move, so as to adjust and move the monitoring component, thereby enhancing the practicability of the device. The monitoring component automatically identifies personnel entering the production area through an intelligent recognition system, strictly controls the entry of personnel in non-production areas, and realizes functions such as automatic alarm for overcrowding and automatic alarm for non-production personnel entering the production area. At the same time, real-time monitoring of online personnel on the production line is performed to ensure safe and reliable operation of the production line, and minimize casualties in the event of an accident.
[0028] Figure 1-Figure 3 The structure diagram of an embodiment of a staffing monitoring device for an emulsion explosive production line according to the present invention is shown in FIG. Figure 1-Figure 3 The present embodiment is a staffing monitoring device for an emulsion explosive production line, the main body of which includes a supporting component 100, a moving component 200 and a monitoring component 300.
[0029] The support assembly 100 includes two vertically arranged support rods 110 and a support plate 120 vertically fixed to the upper ends of the two support rods 110 , and a through slot is horizontally formed at the front end of the support plate 120 . Preferably, in the present embodiment, the support rod 110 comprises a sleeve rod 111 with a hollow interior and an adjusting rod 112 arranged in the sleeve rod 111, a first bolt 113 is arranged at the front end of the sleeve rod 111, the first bolt 113 passes through the sleeve rod 111 to the adjusting rod 112, and the adjusting rod 112 is installed in the sleeve rod 111 under the action of the first bolt 113. In actual use, the operator can adjust the height of the support rod 110 according to actual usage conditions, and then adjust the height of the upper support plate 120 and the monitoring component 300. A bottom plate 114 is fixed to the bottom of the sleeve rod 111, and a second bolt 115 is arranged at the upper end of the bottom plate 114, and the second bolt 115 passes through the bottom plate 114. The sleeve rod 111 is installed in a designated position by the second bolt 115 under the action of the bottom plate 114, and the operator can fix the support rod 110 by the set second bolt 115, thereby ensuring the stable placement of the entire device.
[0030] The moving assembly 200 includes a motor 210 fixed to a side wall of the support plate 120, a lead screw 220 fixed to an output end of the motor 210, and a slider 230 with threads arranged outside the lead screw 220, and the upper and lower sides of the slider 230 are in contact with the inner wall of the through groove.
[0031] The monitoring assembly 300 includes a monitoring housing 310 installed on the slider 230, a monitoring camera 320 arranged on the monitoring housing 310, and a display screen 330 arranged on the monitoring housing 310. The monitoring assembly 300 is provided with a software control system, a face recognition system, an infrared sensing system, and an overcrowding alarm system. Preferably, in this embodiment, a mounting plate 311 is fixed to the lower end of the monitoring housing 310, and a third bolt 312 is arranged on the mounting plate 311. The third bolt 312 penetrates the mounting plate 311 to the slider 230. The monitoring housing 310 is installed on the slider 230 through the third bolt 312 under the action of the mounting plate 311. The operator can remove the third bolt 312 later to disassemble, replace, and repair the monitoring housing 310. Two monitoring assemblies 300 are provided, and the two monitoring assemblies 300 are symmetrically arranged along the slider 230. The two monitoring assemblies 300 symmetrically arranged along the slider 230 can perform fixed-capacity monitoring on both sides of the emulsion explosive production line, thereby enhancing the practicality of the device.
[0032] Combination Figure 1-Figure 3 The present embodiment is a capacity monitoring device for an emulsion explosive production line, which is specifically used as follows: after the device is placed at a designated position, the bottom plate 114 is fixed by the second bolt 115, thereby ensuring the stable placement of the support rod 110, and the motor 210 is started. The motor 210 drives the lead screw 220 to rotate, thereby driving the slider 230 to slide, thereby driving the monitoring component 300 to move, so as to adjust and move the monitoring component 300, thereby enhancing the practicality of the device. During the movement of the monitoring component 300, the monitoring camera 320 performs capacity monitoring on the emulsion explosive production line. The monitoring component 300 automatically identifies the personnel entering the production area through the intelligent recognition system, strictly controls the entry of personnel in the non-production area, realizes the functions of automatic alarm for overcrowding and automatic alarm for non-production personnel entering the production area, and at the same time monitors the online personnel of the production line in real time to ensure the safe and reliable operation of the production line and minimize casualties in the event of an accident.
[0033] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A staffing monitoring device for an emulsion explosive production line, characterized in that: include: A support assembly (100) comprises two vertically arranged support rods (110) and a support plate (120) vertically fixed to the upper ends of the two support rods (110), wherein a through groove is horizontally provided at the front end of the support plate (120); A moving assembly (200) comprising a motor (210) fixed to a side wall of the support plate (120), a lead screw (220) fixed to an output end of the motor (210), and a slider (230) threadedly arranged outside the lead screw (220), wherein upper and lower sides of the slider (230) are in contact with the inner wall of the through groove; The monitoring component (300) comprises a monitoring housing (310) mounted on the slider (230), a monitoring camera (320) arranged on the monitoring housing (310), and a display screen (330) arranged on the monitoring housing (310). The monitoring component (300) is provided with a software control system, a face recognition system, an infrared sensing system, and an overcrowding alarm system.
2. A staffing monitoring device for an emulsion explosive production line according to claim 1, characterized in that: The support rod (110) comprises a sleeve rod (111) with a hollow interior and an adjustment rod (112) arranged in the sleeve rod (111); a first bolt (113) is arranged at the front end of the sleeve rod (111); the first bolt (113) penetrates the sleeve rod (111) to the adjustment rod (112).
3. A staffing monitoring device for an emulsion explosive production line according to claim 2, characterized in that: A bottom plate (114) is fixed to the bottom of the sleeve rod (111), and a second bolt (115) is arranged at the upper end of the bottom plate (114), and the second bolt (115) passes through the bottom plate (114).
4. The staffing monitoring device for an emulsion explosive production line according to claim 1, characterized in that: A mounting plate (311) is fixed to the lower end of the monitoring housing (310), a third bolt (312) is arranged on the mounting plate (311), and the third bolt (312) penetrates the mounting plate (311) to the slider (230).
5. The staffing monitoring device for an emulsion explosive production line according to claim 1, characterized in that: Two monitoring components (300) are provided, and the two monitoring components (300) are symmetrically arranged along the sliding block (230).