Environment-friendly soot recovery device for waste heat boiler of austenite boiler

By designing an environmentally friendly soot recovery device for Aofu waste heat boiler, the problems of dust pollution and low production efficiency in traditional cleaning methods are solved, and the safe, environmentally friendly collection and efficient recycling of soot are achieved.

CN222688218UActive Publication Date: 2025-03-28DAYE NONFERROUS METALS
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Patent Information

Application Number
CN202421446265.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-28
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The traditional Aofu waste heat boiler soot cleaning method has problems such as dust pollution and low production efficiency, which cannot effectively solve the environmentally friendly recycling of soot.

Method used

An environmentally friendly ash recovery device for the Aofu waste heat boiler is designed, including a frame, roller, ash connection mechanism and a lifting mechanism. It is connected to the boiler ash room through the sealed ash connection port to achieve safe and environmentally friendly collection and unloading of ash.

Benefits of technology

The device is simple in structure and convenient in operation, ensuring the sealing of the soot collection process, avoiding dust pollution from soot, improving production efficiency, and achieving safe and environmentally friendly recycling of soot.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly waste heat boiler ash recovery device which comprises a frame, rollers are arranged below the frame, a handrail is arranged at one end of the frame, the frame is of a frame structure, an ash receiving mechanism is arranged on the frame, and the ash receiving mechanism is used for collecting boiler ash in the ash receiving mechanism. A lifting mechanism is arranged between the ash receiving mechanism and the frame, and the lifting mechanism can drive the ash receiving mechanism to do lifting motion on the frame; the device is simple in structure and convenient to operate; the rolling wheels of the device are placed on the track and moved to the designated position below the boiler ash house. The lifting mechanism is started, the ash receiving opening in the tank body is communicated with the ash discharging opening of the boiler ash room, the sealing performance in the ash receiving process is guaranteed through the rubber layer on the inner side of the ash receiving opening, the whole ash receiving process is safe and environmentally friendly, and ash cannot leak outwards from the ash discharging opening of the boiler ash room; after the tank body is full of ash, the device starts the lifting mechanism to enable the tank body to descend and reset, and then the device is pushed to a designated place to discharge ash.
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Description

Technical Field

[0001] The utility model relates to the technical field of soot recovery devices, in particular to an environmentally friendly soot recovery device for a waste heat boiler of an Aolu furnace. Background Art

[0002] The Ausmelt smelting process mainly involves sending pulverized coal, oxygen, air, etc. into the molten pool through a spray gun for stirring and chemical reaction with concentrate, solvent, etc., to quickly complete the sulfur-making and slag-making reactions. During the reaction, a copper-sulfur mixture and a large amount of SO2 flue gas will be produced. The waste heat boiler of the Ausmelt furnace uses the waste heat of the SO2 flue gas to generate steam. At the same time, some mineral powder and smoke will inevitably be entrained in the SO2 flue gas, which will flow with the flue gas and deposit in the ash room at the bottom of the waste heat boiler. The traditional practice is to arrange a shutdown time after the ash accumulation in the ash room reaches a certain level, and use a forklift to remove it and load it into the flatbed truck for transportation. This practice will cause a lot of dust during transportation, which does not meet environmental protection requirements. At the same time, the need to stop the furnace for cleaning greatly restricts the production efficiency of the Ausmelt furnace. Cleaning. In order to solve the above problems, an environmentally friendly Ausmelt furnace waste heat boiler ash recovery device is proposed. Summary of the invention

[0003] In order to solve the above problems, an environmentally friendly ash recovery device for the waste heat boiler of the Aolu furnace is provided.

[0004] The specific scheme of the utility model is: an environmentally friendly Aolu waste heat boiler ash recovery device, comprising: a frame, a roller is provided under the frame, a handrail is provided at one end of the frame, the frame is a frame structure, an ash receiving mechanism is provided on the frame, and the ash receiving mechanism is used to collect the boiler ash therein; a lifting mechanism is provided between the ash receiving mechanism and the frame, and the lifting mechanism can drive the ash receiving mechanism to perform lifting and lowering movements on the frame.

[0005] Furthermore, the ash receiving mechanism comprises:

[0006] A tank body, wherein the upper end of the tank body is open and the lower end is provided with a valve assembly, wherein the valve assembly is used to open and close the bottom of the tank body;

[0007] The ash receiving port is arranged at the upper end of the tank body, and the ash receiving port is a trumpet-shaped structure with a large upper portion and a low lower portion, and is used for connecting to the boiler ash room.

[0008] Furthermore, a rubber layer is provided on the inner wall of the ash receiving port.

[0009] Furthermore, the lifting mechanism is a lifting cylinder, the bottom of the cylinder barrel of the lifting cylinder is connected to the frame, and the upper end of the piston rod of the lifting cylinder is connected to the ash receiving mechanism.

[0010] Furthermore, the valve assembly includes:

[0011] Slide grooves are symmetrically arranged on both sides of the bottom of the tank body;

[0012] The plug plate is inserted into the slide groove and is slidably connected with the slide groove, and the plug plate can close the bottom of the tank body;

[0013] A handle is provided on the outside of the plug board, and the handle is used to push the plug board to move on the slide groove.

[0014] Furthermore, it also includes: a guiding mechanism, the guiding mechanism includes:

[0015] A guide post, the lower end of which is fixedly connected to the vehicle frame;

[0016] A guide sleeve is provided on the ash receiving mechanism and corresponds to the guide post, and the guide post is inserted into the guide sleeve and slidably connected therewith.

[0017] The operating method of the utility model is as follows: the roller of the device is placed on the track and moved to the designated position under the boiler ash room; the lifting mechanism is started to connect the ash receiving port on the tank body with the ash discharge port of the boiler ash room, and the sealing of the ash receiving process is ensured through the rubber layer on the inner side of the ash receiving port, so that the whole ash receiving process is safe and environmentally friendly, and no ash will leak out from the ash discharge port of the boiler ash room; after the tank body is filled with ash, the lifting mechanism of the device is started to lower the tank body to reset, and then the device is pushed to the designated location, and the plug plate at the bottom of the tank body is opened to complete the ash unloading.

[0018] The utility model has the following beneficial effects: the device has a simple structure and is easy to operate; the roller of the device is placed on a track and moved to a designated position below the boiler ash room; the lifting mechanism is started to connect the ash receiving port on the tank body with the ash discharge port of the boiler ash room, and the sealing of the ash receiving process is ensured through the rubber layer on the inner side of the ash receiving port, so that the entire ash receiving process is safe and environmentally friendly, and no ash will leak out from the ash discharge port of the boiler ash room; after the tank body is filled with ash, the lifting mechanism of the device is started to lower the tank body and reset it, and then the device is pushed to the designated location, and the plug plate at the bottom of the tank body is opened to complete the ash unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the connection between the tank and the valve assembly;

[0021] Figure 3 for Figure 2 A local enlarged schematic diagram of point A;

[0022] In the figure: 1. frame; 2. roller; 3. handrail; 4. tank body; 5. ash inlet; 6. rubber layer; 7. valve assembly; 701. slot; 702. plug plate; 703. handle; 8. lifting cylinder; 9. guide column; 10. guide sleeve. DETAILED DESCRIPTION

[0023] Please refer to Figure 1-Figure 3 An environmentally friendly ash recovery device for waste heat boiler of Aolu furnace comprises: a frame 1, a roller 2 is arranged under the frame 1, a handrail 3 is arranged at one end of the frame 1, the frame 1 is a frame structure, an ash receiving mechanism is arranged on the frame 1, and the ash receiving mechanism is used to collect boiler ash therein; a lifting mechanism is arranged between the ash receiving mechanism and the frame 1, and the lifting mechanism can drive the ash receiving mechanism to perform lifting and lowering movements on the frame 1.

[0024] In this embodiment, the ash receiving mechanism includes:

[0025] A tank body 4, wherein the upper end of the tank body 4 is open and the lower end is provided with a valve assembly 7, wherein the valve assembly 7 is used to open and close the bottom of the tank body 4;

[0026] The ash receiving port 5 is arranged at the upper end of the tank body 4. The ash receiving port 5 is a trumpet-shaped structure with a large upper portion and a low lower portion, and is used for connecting to the boiler ash room.

[0027] In this embodiment, a rubber layer 6 is provided on the inner wall of the ash receiving opening 5 .

[0028] In this embodiment, the lifting mechanism is a lifting cylinder 8, the bottom of the cylinder barrel of the lifting cylinder 8 is connected to the frame 1, and the upper end of the piston rod of the lifting cylinder 8 is connected to the ash receiving mechanism.

[0029] In this embodiment, the valve assembly 7 includes:

[0030] Slide grooves are symmetrically arranged on both sides of the bottom of the tank body 4;

[0031] The plug plate 702 is inserted into the slide groove and is slidably connected with the slide groove, and the plug plate 702 can close the bottom of the tank body 4;

[0032] A handle 703 is provided on the outer side of the plug board 702, and the handle 703 is used to push the plug board 702 to move on the slide groove.

[0033] In this embodiment, it also includes: a guiding mechanism, the guiding mechanism includes:

[0034] A guide post 9, the lower end of which is fixedly connected to the vehicle frame 1;

[0035] A guide sleeve 10 is provided on the ash receiving mechanism and corresponds to the guide post 9. The guide post 9 is inserted into the guide sleeve 10 and is slidably connected thereto.

[0036] The operation method of the utility model is as follows: the roller 2 of the device is placed on the track and moved to the designated position under the boiler ash room; the lifting mechanism is started to connect the ash receiving port 5 on the tank body 4 with the ash discharge port of the boiler ash room, and the sealing of the ash receiving process is ensured by the rubber layer 6 on the inner side of the ash receiving port 5, so that the whole ash receiving process is safe and environmentally friendly, and no ash will leak out from the ash discharge port of the boiler ash room; after the tank body 4 is filled with ash, the lifting mechanism of the device is started to lower the tank body 4 to reset, and then the device is pushed to the designated location, and the bottom plug plate 702 of the tank body 4 is opened to complete the ash unloading.

[0037] The utility model has the following beneficial effects: the device has a simple structure and is easy to operate; the roller 2 of the device is placed on a track and moved to a designated position below the boiler ash room; the lifting mechanism is started to connect the ash receiving port 5 on the tank body 4 with the ash discharge port of the boiler ash room, and the sealing of the ash receiving process is ensured by the rubber layer 6 on the inner side of the ash receiving port 5, so that the entire ash receiving process is safe and environmentally friendly, and no ash will leak out from the ash discharge port of the boiler ash room; after the tank body 4 is filled with ash, the lifting mechanism of the device is started to lower the tank body 4 to reset, and then the device is pushed to the designated location, and the bottom plug 702 of the tank body 4 is opened to complete the ash unloading.

Claims

1. An environmentally friendly ash recovery device for waste heat boiler of Austrian furnace, comprising: A frame, wherein rollers are provided at the bottom of the frame, and a handrail is provided at one end of the frame. The frame is characterized in that the frame is a frame structure, an ash receiving mechanism is provided on the frame, and the ash receiving mechanism is used to collect boiler smoke therein; a lifting mechanism is provided between the ash receiving mechanism and the frame, and the lifting mechanism can drive the ash receiving mechanism to perform lifting and lowering movements on the frame.

2. The environmentally friendly ash recovery device for waste heat boiler of Aolu furnace according to claim 1 is characterized by: The ash receiving mechanism comprises: A tank body, wherein the upper end of the tank body is open and the lower end is provided with a valve assembly, wherein the valve assembly is used to open and close the bottom of the tank body; The ash receiving port is arranged at the upper end of the tank body, and the ash receiving port is a trumpet-shaped structure with a large upper portion and a low lower portion, and is used for connecting to the boiler ash room.

3. The environmentally friendly ash recovery device for waste heat boiler of Aolu furnace according to claim 2 is characterized by: A rubber layer is provided on the inner wall of the ash receiving port.

4. The environmentally friendly ash recovery device for waste heat boiler of Aolu furnace according to claim 2 is characterized by: The lifting mechanism is a lifting oil cylinder, the bottom of the cylinder barrel of the lifting oil cylinder is connected to the frame, and the upper end of the piston rod of the lifting oil cylinder is connected to the ash receiving mechanism.

5. The environmentally friendly Aolu waste heat boiler ash recovery device according to claim 2 is characterized by: The valve assembly comprises: Slide grooves are symmetrically arranged on both sides of the bottom of the tank body; The plug plate is inserted into the slide groove and is slidably connected with the slide groove, and the plug plate can close the bottom of the tank body; A handle is provided on the outside of the plug board, and the handle is used to push the plug board to move on the slide groove.

6. The environmentally friendly ash recovery device for waste heat boiler of Aolu furnace according to claim 1 is characterized in that: include: A guiding mechanism, the guiding mechanism comprising: A guide post, the lower end of which is fixedly connected to the vehicle frame; A guide sleeve is provided on the ash receiving mechanism and corresponds to the guide post, and the guide post is inserted into the guide sleeve and slidably connected therewith.