Position degree testing fixture of gas-liquid separator

By designing a gas-liquid separator position detection tool including a detection device and a compression mechanism, the problem of inaccurate product deformation and position detection during the detection process is solved, and the stable detection and installation of the gas-liquid separator is realized.

CN222689026UActive Publication Date: 2025-03-28NINGBO XUSHENG AUTO TECH CO LTD
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Patent Information

Application Number
CN202420720958.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-03-28
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing gas-liquid separator position detection tool is prone to deforming the product during the inspection process, and it is difficult to smoothly detect the position of the gas-liquid separator installation hole.

Method used

A gas-liquid separator position detection device including a detection device and a pressing mechanism is designed. The detection device performs predetermined positioning detection through the positioning pin, and the compression mechanism aligns the compression head with the positioning pin through the adjustment assembly to avoid deformation, and smoothly placing the gas-liquid separator through the support.

Benefits of technology

It prevents the gas-liquid separator from deforming during the detection process, and can accurately and smoothly detect the position of the installation hole, ensuring the stable installation and subsequent processing of the gas-liquid separator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a position degree detection tool of a gas-liquid separator, which comprises an operation platform and a detection device used for pre-positioning the gas-liquid separator to be detected so as to detect whether the distance between two mounting holes in a mounting part of a cover body is within a preset range, and is characterized in that the detection device comprises two positioning pins matched with the corresponding mounting holes; the operation platform is further provided with a pressing mechanism capable of pressing the gas-liquid separator pre-positioned on the positioning pins, and the pressing mechanism comprises a pressing head and an adjusting assembly for adjusting the pressing head to be aligned with the positioning pins of the pressing head in a one-to-one mode. The pressing mechanism has the advantages that the pressing heads of the pressing mechanism can be adjusted by the adjusting assembly to be aligned with the positioning pins of the detection device one by one, that is, the pressing heads press the positioning pins penetrating through the two mounting holes, so that the pressing mechanism not only can fix the mounting part of the gas-liquid separator to be detected, but also can fix the mounting part of the gas-liquid separator to be detected. And the mounting part of the gas-liquid separator is not deformed, so that the subsequent processing and use of the gas-liquid separator are not influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas-liquid separator detection equipment, in particular to a position detection tool for a gas-liquid separator. Background Art

[0002] The gas-liquid separator is an important component arranged between the evaporator and the compressor, which can separate the gas from the liquid, thereby preventing the liquid refrigerant from entering the compressor. The structure of the gas-liquid separator is relatively complex, and it is often necessary to detect the position of the holes on the surface of the gas-liquid separator. As shown in the Chinese utility model "A Position Gauge for the Holes of an Engine Oil-Gas Separator" with patent number CN201320215506.5 (authorization announcement number CN203177768U), the gauge includes a base plate and a detection pin. A positioning hole is provided on the base plate at a position corresponding to the hole to be measured on the workpiece, and the detection pin is inserted into the positioning hole. The detection pin is a cylindrical structure, and its size matches the hole to be measured on the workpiece. Whether the detection pin can be inserted into the hole to be measured can be used to determine whether the hole to be measured on the workpiece meets the standard size.

[0003] Although the above position gauge can quickly detect whether the hole to be tested meets the standard size, if the part to be tested is Figure 1The gas-liquid separator shown in the figure presents another detection problem. The gas-liquid separator includes a tank body 1′ and a cover body 2′ disposed above the tank body 1′, wherein the upper surface of the cover body 2′ at least partially protrudes upward along the axial direction of the tank body 1′ to form a mounting portion 3′, and the side wall 31′ of the mounting portion 3′ has an inlet 4′ disposed perpendicularly to the axial direction of the tank body 1′ and mounting holes 5′ symmetrically disposed on both sides of the inlet 4′. The gas-liquid separator is fixed between the evaporator and the compressor through the two mounting holes 5′. Since the installation position of the gas-liquid separator is usually fixed, the distance between the two mounting holes 5′ needs to be within a preset range (i.e., position accuracy). If the position and distance of the two mounting holes 5′ are not within the preset range, the gas-liquid separator installation process will be difficult, the installation effect will be unstable, or even impossible to install, and thus the two mounting holes 5′ need to be detected for position accuracy. If the above-mentioned position gauge is used to detect the position of the two mounting holes 5', the tank body 1' needs to be placed horizontally on the bottom plate. However, the tank body 1' is a cylinder, and the outer wall of the tank body 1' may be provided with a plurality of parts for subsequent installation, which results in the tank body 1' being unable to be placed horizontally and stably on the bottom plate, and further results in the above-mentioned position gauge for the two mounting holes 5' being detected inaccurately. In addition, the existing gas-liquid separator gauge usually uses a clamping device to fix the product stably on the gauge. The clamping device clamps the side wall 31' of the mounting portion 3'. However, when the thickness of the side wall 31' of the mounting portion 3' is small, if the clamping device does not correspond to the position of the detection pin in the clamped state, it is easy to cause the side wall 31' of the mounting portion 3' to deform, thereby affecting the subsequent processing and use of the gas-liquid separator. For this reason, it is necessary to make further improvements to the position gauge of the gas-liquid separator. Summary of the invention

[0004] The first technical problem to be solved by the utility model is to provide a position measuring tool capable of preventing the product from being deformed during the detection process in view of the above-mentioned existing technical status.

[0005] The second technical problem to be solved by the utility model is to provide a position measuring tool capable of stably detecting the position of the installation hole of the gas-liquid separator in view of the above-mentioned existing technical status.

[0006] The technical solution adopted by the utility model to solve the first technical problem mentioned above is: the position measuring tool of the gas-liquid separator comprises an operating platform and a detection device for pre-positioning the gas-liquid separator to be tested to detect whether the distance between the two mounting holes in the mounting part of the cover body is within a preset range, characterized in that: the detection device comprises two positioning pins matching the corresponding mounting holes, and the operating platform is also provided with a clamping mechanism that can clamp the gas-liquid separator pre-positioned on the positioning pins, and the clamping mechanism comprises a clamping head and an adjustment component that adjusts the clamping head to be aligned one by one with its own positioning pins.

[0007] In order to enable the adjustment component to adjust the position of the clamping head, preferably, the adjustment component includes a frame provided on the operating platform and a connecting piece hinged to the frame, the clamping head can move along the connecting piece relative to the detection device, and can be fixedly connected to the connecting piece at a position aligned with the positioning pin by means of a fastener. The connecting piece can drive the clamping head to rotate, the connecting piece makes the clamping head contact with the mounting portion of the gas-liquid separator, the clamping head can move along the connecting piece, and when the clamping head is aligned with the positioning pin, the clamping head is fixedly connected to the connecting piece by the fastener, and then the clamping head is clamped, so that the clamping head is clamped with the positioning pin, so that the clamping mechanism clamps the gas-liquid separator pre-positioned on the positioning pin.

[0008] In order to enable the clamping head to move along the connecting piece, preferably, the frame is provided with two, and the detection device includes a detection platform arranged between the two frames, a partial structure of the detection platform abuts against the mounting portion of the gas-liquid separator, and the positioning pin is arranged at the center of the detection platform, and a connecting rod is arranged at the upper end of the clamping head, and a guide hole for the movement of the connecting rod is opened on the connecting piece, and the opening direction of the guide hole is parallel to the connection line of the two positioning pins. The clamping head moves along the guide hole of the connecting rod through the connecting rod, so as to facilitate the adjustment of the alignment of the clamping head and the positioning pin.

[0009] In order to enable the clamping head to be fixedly connected to the connecting piece by means of a fastener, preferably, the fastener is sleeved on the connecting rod, and the fastener can clamp the connecting piece. The fastener is sleeved on the connecting rod at the upper end of the clamping head, and the fastener can clamp the connecting piece, so that the clamping head is fixedly connected to the connecting piece.

[0010] In order to enable the fastener to clamp the connector, preferably, the connecting rod is sleeved with two fasteners facing each other up and down, each of which includes a nut and a clamping portion, the nut is arranged above the clamping portion, and the clamping portion can clamp or loosen the connector with the help of the nut. When the nut is not tightened, the connecting rod can drive the clamping head and the fastener to move along the guide hole. When the clamping head moves to align with the positioning pin, tighten the nut, and the nut will drive the clamping portion to abut against the connector and clamp the connector, so that the clamping head and the connector are fixedly connected.

[0011] The clamping portion has a variety of structures. From the perspective of structural simplicity, preferably, the clamping portion is ∩-shaped, and the clamping portion includes a gasket that can cover part of the guide hole. Both sides of the gasket are bent and extended downward to form wings. When the nut is in a tightened state, the two wings can clamp the hole wall of the guide hole.

[0012] In order to facilitate the connection member to rotate relative to the frame, preferably, the adjustment assembly further includes a wrench, the wrench is rotatably connected to the frame and fixedly connected to the connection member, and the wrench can drive the connection member to rotate relative to the frame. The wrench facilitates the user to control the connection member to rotate relative to the frame.

[0013] To solve the second technical problem, even if the gas-liquid separator is stably installed on the inspection fixture, preferably, it also includes a support portion provided on the operating platform, the support portion is located behind the detection device, the upper surface of the support portion has a groove matching the outer periphery of the tank body of the gas-liquid separator, and the support portion is used to support the tank body of the gas-liquid separator placed horizontally. The detection device cooperates with the clamping mechanism to fix the mounting portion of the gas-liquid separator, and the support portion supports the tank body of the gas-liquid separator placed horizontally, so that the gas-liquid separator is stably installed on the inspection fixture for detection.

[0014] Compared with the prior art, the advantages of the utility model are: the position detection tool of the gas-liquid separator pre-positions the gas-liquid separator to be tested through the positioning pin of the detection device, so as to detect whether the distance between the two mounting holes is within a preset range; and the operating platform is also provided with a clamping mechanism which can clamp the gas-liquid separator pre-positioned on the detection device, and the clamping head of the clamping mechanism can be adjusted by the adjustment component to align it with the positioning pin of the detection device one by one, that is, the clamping head presses the positioning pins passing through the two mounting holes, so that the clamping mechanism can not only fix the mounting part of the gas-liquid separator to be tested, so that the gas-liquid separator can be smoothly detected in position, but also prevent the mounting part of the gas-liquid separator from being deformed, thereby not affecting the subsequent processing and use of the gas-liquid separator, and facilitating operation by production personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a structural schematic diagram of a gas-liquid separator in the background technology of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of an embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of installing a gas-liquid separator in an embodiment of the utility model;

[0018] Figure 4 It is a structural schematic diagram of a pre-positioning gas-liquid separator of a detection device in an embodiment of the utility model;

[0019] Figure 5 It is a structural schematic diagram of the clamping mechanism and the detection device in the embodiment of the utility model;

[0020] Figure 6 It is a schematic diagram of the structure of the fastener and the clamping head in the embodiment of the utility model. DETAILED DESCRIPTION

[0021] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0022] like Figures 2 to 6 As shown in FIG. 1 , it is the best embodiment of the utility model. The position detection fixture of the gas-liquid separator of this embodiment includes an operating platform 1 , a detection device 2 , a clamping mechanism 3 , a fastener 4 and a support part 5 .

[0023] like Figure 2 and Figure 3 As shown, the operating platform 1 of this embodiment is used to place the detection device 2, the clamping mechanism 3 and the support part 5. The detection device 2 and the clamping mechanism 3 are located at the front end of the operating platform 1, and the support part 5 is located behind the detection device 2. The upper surface of the support part 5 has a groove 51 that matches the outer periphery of the tank body 63 of the gas-liquid separator 6 to be tested, so that the gas-liquid separator 6 to be tested can be placed horizontally on the support part 5. The support part 5 is used to support the tank body 63 of the horizontally placed gas-liquid separator 6.

[0024] like Figure 4As shown, the detection device 2 of this embodiment is used to pre-position the gas-liquid separator 6 to be tested to detect whether the distance between the two mounting holes 621 in the mounting portion 62 of the cover body 61 is within a preset range. Among them, the detection device 2 includes two positioning pins 21 matching the corresponding mounting holes 621 and a detection platform 22, the local structure of the detection platform 22 abuts against the mounting portion 62 of the gas-liquid separator 6, and the positioning pin 21 is arranged at the center of the detection platform 22, the mounting portion 62 of the gas-liquid separator 6 to be tested is placed on the detection platform 22, and the two mounting holes 621 are aligned with the corresponding positioning pins 21, so that the positioning pin 21 passes through the mounting hole 621, and the distance between the two positioning pins 21 conforms to the preset distance of the two mounting holes 621, so that the detection device 2 can not only pre-position the gas-liquid separator 6, but also detect whether the distance between the two mounting holes 621 is within a preset range.

[0025] like Figure 5 As shown, the clamping mechanism 3 of this embodiment can clamp the gas-liquid separator 6 pre-positioned on the positioning pin 21, and the clamping mechanism 3 includes a clamping head 31 and an adjustment component that adjusts the clamping head 31 to be aligned with its own positioning pin 21. Among them, the adjustment component includes a frame 32, a connecting piece 33 and a wrench 34. The frame 32 is arranged on the operating platform 1, and there are two frames 32. The detection platform 22 is arranged between the two frames 32. The connecting piece 33 is hinged to the frame 32. The clamping head 31 can move along the connecting piece 33 relative to the detection device 2, and can be fixedly connected to the connecting piece 33 at a position aligned with the positioning pin 21 by means of the fastener 4; the wrench 34 is rotatably connected to the frame 32 and fixedly connected to the connecting piece 33. The wrench 34 can drive the connecting piece 33 to rotate relative to the frame 32. In addition, a connecting rod 311 is provided at the upper end of the clamping head 31, and a guide hole 331 for the movement of the connecting rod 311 is opened on the connecting piece 33, and the opening direction of the guide hole 331 is parallel to the connecting line of the two positioning pins 21, so as to facilitate the adjustment of the position of the clamping head 31; and two fasteners 4 are arranged on the connecting rod 311 opposite to each other in the upper and lower parts, and the fasteners 4 can clamp the connecting piece 33.

[0026] like Figure 6 As shown, each fastener 4 in this embodiment includes a nut 41 and a clamping portion 42, wherein the nut 41 is disposed above the clamping portion 42, and the clamping portion 42 can clamp or loosen the connector 33 with the aid of the nut 41. The clamping portion 42 is in a ∩ shape, and includes a gasket 421 that can cover a portion of the guide hole 331, and both sides of the gasket 421 are bent and extend downward to form winglets 422, and when the nut 41 is in a tightened state, the two winglets 422 can clamp the hole wall of the guide hole 331, and when the nut 41 is not tightened, the connecting rod 311 can drive the pressing head 31 and the fastener 4 to move along the guide hole 331.

[0027] The gas-liquid separator 6 to be tested in this embodiment is stably fixed on the operating platform 1 through the detection device 2, the clamping mechanism 3 and the support part 5, so that the position detection tool of the gas-liquid separator can also detect the position of other components on the surface of the gas-liquid separator 6.

[0028] The working process of this embodiment is as follows: first, when the connecting piece 33 is in the state of being lifted upward, the mounting portion 62 of the cover body 61 in the gas-liquid separator 6 to be tested is placed on the detection platform 22 of the detection device 2, and the two positioning pins 21 on the detection platform 22 are respectively passed through the corresponding mounting holes 621, and the tank body 63 of the gas-liquid separator 6 is horizontally placed in the groove 51 of the support part 5, so that the detection device 2 pre-positions the gas-liquid separator 6 to be tested, and at the same time, the two positioning pins 21 detect whether the distance between the two mounting holes 621 is within a preset range; then, the connecting piece 33 is driven by the wrench 34 to rotate relative to the frame 32 and press downward, so that the pressing head 31 is aligned with the mounting hole 621, and the pressure is increased. When the clamping head 31 is moved to be aligned with the locating pin 21, the nut 41 is tightened, and the nut 41 will drive the clamping portion 42 to abut against and clamp the connecting piece 33, so that the clamping head 31 is fixedly connected with the connecting piece 33, and the clamping head 31 is kept in this position; finally, the wrench 34 is pressed to make the clamping head 31 clamp the locating pin 21 passing through the two mounting holes 621, so that the gas-liquid separator 6 can be stably installed on the operating platform 1 for detection, and the gas-liquid separator 6 will not be deformed.

Claims

1. A gas-liquid separator position detection tool, comprising an operating platform (1) and a detection device (2) for pre-positioning a gas-liquid separator (6) to be detected to detect whether the distance between two mounting holes (621) in a mounting portion (62) of a cover body (61) is within a preset range, characterized in that: The detection device (2) comprises two positioning pins (21) matched with corresponding mounting holes (621), and the operating platform (1) is also provided with a clamping mechanism (3) capable of clamping the gas-liquid separator (6) pre-positioned on the positioning pins (21), and the clamping mechanism (3) comprises a clamping head (31) and an adjustment component arranged to adjust the clamping head (31) to be aligned one by one with the positioning pins (21) thereof.

2. The position measuring fixture according to claim 1, characterized in that: The adjustment assembly comprises a frame (32) arranged on the operating platform (1) and a connecting member (33) hinged to the frame (32); the pressing head (31) can move along the connecting member (33) relative to the detection device (2), and can fix the connecting member (33) at a position aligned with the positioning pin (21) by means of a fastener (4).

3. The position measuring fixture according to claim 2, characterized in that: There are two frames (32), and the detection device (2) includes a detection platform (22) arranged between the two frames (32), a partial structure of the detection platform (22) abuts against the mounting portion (62) of the gas-liquid separator (6), and the positioning pin (21) is arranged at the center of the detection platform (22), and a connecting rod (311) is provided at the upper end of the clamping head (31), and a guide hole (331) for the connecting rod (311) to move is opened on the connecting member (33), and the opening direction of the guide hole (331) is parallel to the connecting line of the two positioning pins (21).

4. The position measuring fixture according to claim 3, characterized in that: The fastener (4) is sleeved on the connecting rod (311), and the fastener (4) can clamp the connecting piece (33).

5. The position measuring tool according to claim 4, characterized in that: The connecting rod (311) is sleeved with two fasteners (4) which are opposite to each other in upper and lower directions. Each of the fasteners (4) comprises a nut (41) and a clamping portion (42). The nut (41) is arranged above the clamping portion (42). The clamping portion (42) can clamp or release the connecting member (33) with the help of the nut (41).

6. The position measuring fixture according to claim 5, characterized in that: The clamping portion (42) is ∩-shaped, and comprises a gasket (421) capable of covering a portion of the guide hole (331). Both sides of the gasket (421) are bent and extend downward to form winglets (422). When the nut (41) is in a tightened state, the two winglets (422) can clamp onto the hole wall of the guide hole (331).

7. The position measuring tool according to any one of claims 2 to 6, characterized in that: The adjustment assembly further comprises a wrench (34), the wrench (34) being rotatably connected to the frame (32) and fixedly connected to the connecting member (33), and the wrench (34) being capable of driving the connecting member (33) to rotate relative to the frame (32).

8. The position measuring tool according to any one of claims 1 to 6, characterized in that: It also includes a support portion (5) disposed on the operating platform (1), the support portion (5) being located behind the detection device (2), the upper surface of the support portion (5) having a groove (51) matching the outer periphery of the tank body (63) of the gas-liquid separator (6), and the support portion (5) being used to support the tank body (63) of the gas-liquid separator (6) placed horizontally.

Citation Information

Patent Citations

  • Hole position accuracy testing fixture for engine oil-gas separator

    CN203177768U