Galvanizing thickness detection device for galvanized pipe

By designing a galvanized tube galvanized thickness detection device with a rotation device and a motor-driven thickness gauge, the problems of cumbersome measurement of galvanized tube thickness and high physical consumption in the prior art are solved, and efficient and convenient galvanized thickness measurement is achieved.

CN222689138UActive Publication Date: 2025-03-28QINGDAO HIGH TECH MACHINERY STEEL STRUCTURE
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Patent Information

Application Number
CN202420604989.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-28
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The existing galvanized pipe galvanized thickness measurement methods are cumbersome and consumes a lot of physical strength for workers, especially when measuring galvanized pipes with longer lengths.

Method used

A galvanized tube galvanized thickness detection device is designed, using a rotation device and a motor-driven thickness gauge. The rotation of the gear table allows the thickness gauge to measure the galvanized tube from each side, and the thickness gauge is driven to move along the axial direction of the galvanized tube through the motor.

Benefits of technology

This device greatly simplifies the galvanized thickness measurement process of galvanized pipes, reduces manual back and forth movement and flip operations, improves measurement efficiency and safety, and reduces workers' physical energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of galvanized pipe detection, in particular to a galvanized pipe galvanizing thickness detection device which comprises a workbench, a sliding groove a is formed in the top end of the workbench, a rotating ring device is connected in the sliding groove a in a sliding mode, a motor a is fixedly installed on one side of the workbench, and a movable shaft of the motor a penetrates through the workbench. A movable shaft of the motor a is fixedly connected with a lead screw a, the lead screw a is rotationally connected with the ring rotating device, a centering clamping mechanism is fixedly installed at the top end of the workbench, and the lead screw a is movably connected with the centering clamping mechanism. The gear table rotates to drive the thickness gauge to measure the galvanizing thickness of the galvanized pipe from all the side faces, the motor a is arranged to drive the thickness gauge to move in the axial direction of the galvanized pipe, the steps of manually holding the thickness gauge to move back and forth and manually turning over the galvanized pipe are omitted, and convenience and rapidness are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of galvanized pipe detection, in particular to a device for detecting the galvanized thickness of a galvanized pipe. Background Art

[0002] Galvanized steel pipe is a welded steel pipe with hot-dip or electroplated zinc layer on the surface. Galvanizing can increase the corrosion resistance of steel pipes and extend their service life. Galvanized pipes are widely used. In addition to being used as pipeline pipes for general low-pressure fluids such as water, gas, and oil, they are also used as oil well pipes and oil pipelines in the petroleum industry, especially offshore oil fields, oil heaters, condenser coolers, coal distillation and washing oil exchangers for chemical coking equipment, as well as pier piles and support frames for mine tunnels. Hot-dip galvanized steel pipes are widely used in manufacturing industries such as construction, machinery, coal mines, chemicals, electricity, railway vehicles, automobile industry, roads, bridges, containers, sports facilities, agricultural machinery, petroleum machinery, and prospecting machinery.

[0003] The galvanized thickness of galvanized pipes is usually measured by workers holding a thickness gauge. However, when the galvanized pipe is long and there are many points to be measured, the workers need to walk back and forth with the thickness gauge and turn the galvanized pipe over. This step is cumbersome and consumes a lot of physical energy of the workers. Utility Model Content

[0004] The utility model aims to provide a device for detecting the galvanizing thickness of a galvanized pipe, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a galvanized pipe galvanizing thickness detection device, comprising a workbench, a slide groove a is provided at the top of the workbench, a rotating device is slidably connected in the slide groove a, a motor a is fixedly installed on one side of the workbench, the movable shaft of the motor a penetrates the workbench, the movable shaft of the motor a is fixedly connected with a screw a, the screw a is rotatably connected to the rotating device, a centering clamping mechanism is fixedly installed on the top of the workbench, and the screw a is movably connected to the centering clamping mechanism.

[0006] Furthermore, the rotating device includes a fixed table, a threaded groove is opened through one side of the fixed table, the fixed table is rotatably connected to the screw a through the threaded groove, the top of the fixed table is fixedly connected to a round table, and fixed rods are fixedly installed on both sides of the round table, the fixed rod is movably connected to a gear a, and the gear a is meshed with a gear table.

[0007] Furthermore, a motor b is fixedly mounted on one side of the truncated table, a movable shaft of the motor b is fixedly connected with a gear b, and the gear b is meshed with the gear table.

[0008] Furthermore, a motor c is fixedly installed on the side of the gear table away from the motor b, the movable shaft of the motor c is fixedly connected to a screw b, the screw b is rotatably connected to a thickness gauge, and a sliding shaft a is fixedly installed on the side of the thickness gauge close to the gear table, the sliding shaft a penetrates the gear table, and the sliding shaft a is movably connected to the gear table.

[0009] Furthermore, the centering clamping mechanism includes a slide groove b, which is fixedly installed on the top of the workbench. Two clamping jaws are slidably connected in the slide groove b, wherein the bottom end of the left clamping jaw is fixedly connected to a gear bar a, and the bottom end of one side of the right clamping jaw is fixedly connected to a gear bar b, the gear bar a penetrates the gear bar b, and the gear bar a and the gear bar b are meshed with a gear c, and the gear c is sleeved on the screw a.

[0010] Furthermore, a sliding shaft is fixedly mounted on the lead screw a, a groove matching with the sliding shaft is opened on one side of the gear c, and a spring is fixedly connected to the side of the gear c away from the sliding shaft.

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: by setting a rotating device, the motor b is used to drive the gear table to rotate, and the rotation of the gear table drives the thickness gauge to measure the galvanized thickness of the galvanized pipe from all sides; by setting the motor a to drive the thickness gauge to move along the axial direction of the galvanized pipe, the steps of manually moving the thickness gauge back and forth and manually turning over the galvanized pipe are eliminated, which is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional diagram of the utility model;

[0013] Figure 2 for Figure 1 A partial enlarged schematic diagram in the middle;

[0014] Figure 3 This is the first cross-sectional view of the utility model;

[0015] Figure 4 for Figure 3 A partial enlarged schematic diagram of point B in the middle;

[0016] Figure 5 It is the second cross-sectional view of the present utility model.

[0017] Wherein: 1. workbench; 101. slideway a; 102. motor a; 103. lead screw a; 2. rotating device; 201. fixed table; 202. round table; 203. fixed rod; 204. gear a; 205. gear table; 206. motor b; 207. gear b; 208. motor c; 209. lead screw b; 210. thickness gauge; 211. sliding shaft a; 3. centering clamping mechanism; 301. slideway b; 302. clamping claw; 303. gear bar a; 304. gear bar b; 305. gear c; 306. sliding shaft b; 307. groove; 308. spring. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1 - Figure 5 A galvanized pipe galvanizing thickness detection device includes a workbench 1, a slide groove a101 is opened on the top of the workbench 1, a rotating device 2 is slidably connected in the slide groove a101, and the rotating device 2 can drive the thickness gauge 210 to rotate to measure each side of the galvanized pipe. A motor a102 is fixedly installed on one side of the workbench 1, and the movable shaft of the motor a102 penetrates the workbench 1. The movable shaft of the motor a102 is fixedly connected to a lead screw a103, and the lead screw a103 is rotatably connected to the rotating device 2. The motor a102 rotates to drive the screw a103 to rotate. The screw a103 rotates and drives the rotating device 2 to move under the action of the slide groove a101 to measure different parts of the galvanized pipe. A centering clamping mechanism 3 is fixedly installed on the top of the workbench 1. The centering clamping mechanism 3 makes the galvanized pipe be located at the center position of the cross section of the workbench 1. The screw a103 is movably connected to the centering clamping mechanism 3. The rotation of the screw a103 drives the two clamping claws 302 on the centering clamping mechanism 3 to move toward each other or away from each other.

[0020] Specifically, the rotating device 2 includes a fixed table 201, a threaded groove is formed on one side of the fixed table 201, the fixed table 201 is rotatably connected to the lead screw a103 through the threaded groove, a round table 202 is fixedly connected to the top of the fixed table 201, fixed rods 203 are fixedly installed on both sides of the round table 202, a gear a204 is movably connected to the fixed rod 203, a circular shaft is fixedly installed on the inner wall facing each other of the fixed rod 203, the fixed rod 203 is movably connected to the gear a204 through the circular shaft, the gear a204 is meshed with a gear table 205, and convex edges extend from both sides of the gear table 205, the convex edges are located on both sides of the gear a204, and the convex edges are provided to prevent the gear table 205 from shifting to the left and right sides.

[0021] Specifically, a motor b206 is fixedly installed on one side of the circular table 202, a fixed plate is fixedly installed on one side of the circular table 202, the motor b206 is fixedly installed on the side of the fixed plate away from the circular table 202, the movable shaft of the motor b206 penetrates the fixed plate, the movable shaft of the motor b206 is fixedly connected with a gear b207, the gear b207 is meshed with the gear table 205, and the gear b207 is also located in the convex edges on both sides of the gear table 205.

[0022] Specifically, a motor c208 is fixedly installed on the side of the gear table 205 away from the motor b206, and the movable shaft of the motor c208 is fixedly connected to the lead screw b209, and the lead screw b209 is rotatably connected to the thickness gauge 210. A fixed block is fixedly installed on the side of the thickness gauge 210 close to the lead screw b209, and a threaded groove is opened in the fixed block. The fixed block is rotatably connected to the lead screw b209 through the threaded groove. A sliding shaft a211 is fixedly installed on the side of the thickness gauge 210 close to the gear table 205, and the sliding shaft a211 penetrates the gear table 205, and the sliding shaft a211 is movably connected to the gear table 205. The rotation of the movable shaft of the motor c208 drives the lead screw b209 to rotate, and the rotation of the lead screw b209 drives the thickness gauge 210 to move, and the end of the thickness gauge 210 away from the lead screw b209 is fixedly connected to a detection head.

[0023] Specifically, the centering clamping mechanism 3 includes a slide groove b301, which is fixedly installed on the top of the workbench 1. Two clamping jaws 302 are slidably connected in the slide groove b301, wherein the bottom end of the left clamping jaw 302 is fixedly connected with a gear bar a303, and the bottom of one side of the right clamping jaw 302 is fixedly connected with a gear bar b304, the gear bar a303 and the gear bar b304 are penetrated, and the gear bar a303 and the gear bar b304 are meshed with a gear c305, and the gear c305 is sleeved on the lead screw a103, and a circular groove is penetrated on one side of the gear c305, and the gear c305 is movably connected with the lead screw a103 through the circular groove, and the rotation of the gear c305 drives the gear bar a303 and the gear bar b304 to move, and the movement of the gear bar a303 and the gear bar b304 drives the clamping jaws 302 to move toward each other or away from each other.

[0024] Specifically, a sliding shaft b306 is fixedly installed on the lead screw a103, and a groove 307 matching the sliding shaft b306 is opened on one side of the gear c305, and an arc edge is set at the opening of the groove 307. A spring 308 is fixedly connected to the side of the gear c305 away from the sliding shaft b306, and a mounting plate is fixedly connected to the side of the spring 308 away from the gear c305. The mounting plate is fixedly connected to the workbench 1. The rotation of the lead screw a103 drives the sliding shaft b306 to rotate, and the rotation of the sliding shaft b306 drives the gear c305 to rotate. When an overload occurs, that is, the clamping claw 302 has clamped the galvanized pipe, the sliding shaft b306 will slide out along the arc edges on both sides of the groove 307, and the gear c305 will not be able to rotate without the driving effect of the sliding shaft b306. When the galvanized pipe of different diameter is re-fixed, the spring 308 will push the gear c305 to reset, so that the sliding shaft b306 is re-engaged in the groove 307.

[0025] The working principle of the utility model is that when in use, the galvanized pipe is passed through the circular groove in the center of the gear table 205, and then the two ends of the galvanized pipe are placed on the slide groove b301, and the motor a102 is started. The movable shaft of the motor a102 rotates to drive the lead screw a103 to rotate, the lead screw a103 rotates to drive the sliding shaft b306 to rotate, the sliding shaft b306 rotates to drive the gear c305 to rotate, the gear c305 rotates to drive the gear strip a303 and the gear strip b304 to move, and the gear strip a303 and the gear strip b304 move to drive The clamping jaws 302 move toward each other to clamp the galvanized pipe in the center position, and the motor b206 is started. The movable shaft of the motor b206 rotates to drive the gear table 205 to rotate. The gear table 205 rotates to drive the thickness gauge 210 to measure the galvanized pipe from various angles. The motor c208 is started. The movable shaft of the motor c208 rotates to drive the screw b209 to rotate. The screw b209 rotates to drive the thickness gauge 210 to move, so that the detection head of the thickness gauge 210 contacts the surface of the galvanized pipe to measure the galvanized thickness of the galvanized pipe.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A device for detecting the galvanized thickness of a galvanized pipe, comprising a workbench (1), characterized in that: A slide groove a (101) is provided at the top of the workbench (1), and a rotating device (2) is slidably connected in the slide groove a (101). A motor a (102) is fixedly installed on one side of the workbench (1), and a movable shaft of the motor a (102) penetrates the workbench (1). A lead screw a (103) is fixedly connected to the movable shaft of the motor a (102), and the lead screw a (103) is rotatably connected to the rotating device (2). A centering clamping mechanism (3) is fixedly installed at the top of the workbench (1), and the lead screw a (103) is movably connected to the centering clamping mechanism (3).

2. A galvanized pipe galvanizing thickness detection device according to claim 1, characterized in that: The rotating device (2) comprises a fixed platform (201), a thread groove is formed through one side of the fixed platform (201), the fixed platform (201) is rotatably connected to the lead screw a (103) via the thread groove, a round platform (202) is fixedly connected to the top of the fixed platform (201), fixed rods (203) are fixedly installed on both sides of the round platform (202), a gear a (204) is movably connected to the fixed rod (203), and the gear a (204) is meshed with a gear platform (205).

3. A galvanized pipe galvanizing thickness detection device according to claim 2, characterized in that: A motor b (206) is fixedly mounted on one side of the circular table (202); a movable shaft of the motor b (206) is fixedly connected to a gear b (207); and the gear b (207) is meshed with the gear table (205).

4. A galvanized pipe galvanizing thickness detection device according to claim 3, characterized in that: A motor c (208) is fixedly mounted on a side of the gear platform (205) away from the motor b (206); a movable shaft of the motor c (208) is fixedly connected to a lead screw b (209); the lead screw b (209) is rotatably connected to a thickness gauge (210); a sliding shaft a (211) is fixedly mounted on a side of the thickness gauge (210) close to the gear platform (205); the sliding shaft a (211) penetrates the gear platform (205), and the sliding shaft a (211) is movably connected to the gear platform (205).

5. A galvanized pipe galvanizing thickness detection device according to claim 1, characterized in that: The centering clamping mechanism (3) comprises a slide groove b (301), wherein the slide groove b (301) is fixedly mounted on the top of the workbench (1), and two clamping claws (302) are slidably connected in the slide groove b (301), wherein the bottom end of the left clamping claw (302) is fixedly connected to a gear bar a (303), and the bottom end of one side of the right clamping claw (302) is fixedly connected to a gear bar b (304), the gear bar a (303) and the gear bar b (304) are interpenetrating, and the gear bar a (303) and the gear bar b (304) are meshed with a gear c (305), and the gear c (305) is sleeved on the lead screw a (103).

6. A galvanized pipe galvanizing thickness detection device according to claim 5, characterized in that: A sliding shaft (306) is fixedly mounted on the lead screw a (103), a groove (307) matching with the sliding shaft (306) is provided on one side of the gear c (305), and a spring (308) is fixedly connected to the side of the gear c (305) away from the sliding shaft (306).

Citation Information

Cited By

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