Controller mounting device
By designing the controller installation device, the installation base plate and the connection plug-in group are used to realize the direct connection between the circuit breaker and the controller, which solves the problem of difficulty in plugging the wiring during the installation of the controller in the prior art, and improves the installation efficiency and reliability.
Patent Information
- Application Number
- CN202420762855.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-12
AI Technical Summary
During the installation process of existing controllers, there are problems such as difficulty in plugging wires, small operating space, and difficult to install and maintain, resulting in inconvenient installation, wasted time and possible damage to the wires.
A controller installation device is designed, including a mounting base plate, a controller connection plug-in group and a circuit breaker connection plug-in group. Through the connection of these plug-in groups, direct connection between the external circuit breaker and the controller is realized, increasing the operable space during installation.
This device enables easy installation and replacement of controllers and circuit breakers, reduces the risk of difficulty in wiring, improves installation efficiency and reliability, and is simple in structure and low in cost.
Smart Images

Figure CN222690609U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a mounting structure, more specifically to a controller mounting device. Background Art
[0002] Universal air circuit breaker is an electrical appliance that has both manual switch function and automatic protection against loss of pressure, undervoltage, overload, and short circuit. It can be used to distribute electric energy, start asynchronous motors infrequently, and protect power lines and motors. It can automatically cut off the circuit when they have serious overloads or short circuits and undervoltage faults. Its function is equivalent to the combination of fuse switches and over-underheating relays, and generally does not require the replacement of parts after breaking the fault current. It has been widely used. With the continuous improvement of the requirements of the power system, the performance requirements for circuit protection switches are getting higher and higher. Miniaturization, high performance, modularization, and high reliability are the development direction of circuit breakers at this stage.
[0003] In order to improve the intelligence, automation and information level of frame circuit breakers, the intelligent controller combines the current development trend of intelligent controllers for low-voltage circuit breakers at home and abroad, absorbs advanced experience of intelligent controllers at home and abroad, and uses high-performance microprocessors and high-precision data acquisition technology to research and develop intelligent controllers suitable for frame circuit breakers.
[0004] The current controller is connected directly to the wire terminals of the components between the frame circuit breaker body through the terminals on the controller. During the connection process, not only will the workers accidentally crush the wires during assembly, but there will also be problems with the small space at the controller terminals that make installation difficult. If the wires are crushed on the production line, the workers need to disassemble and reassemble them, which not only wastes time, but also produces some defective materials. In the future, when customers replace the controller or perform after-sales maintenance, the operation space is small, making it difficult to operate and inconvenient to install. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a controller installation device which is easy to install, quick to replace, and can effectively prevent the problem of messy wires of some components during the circuit breaker assembly process.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a controller installation device, characterized in that it includes a mounting base plate, a controller connection plug-in group and a circuit breaker connection plug-in group, the controller connection plug-in group is used to connect with various components in an external controller, the circuit breaker connection plug-in group is used to connect with an external circuit breaker, the controller connection plug-in group is installed on one side surface of the mounting base plate, the circuit breaker connection plug-in group is installed on one side surface of the mounting base plate facing away from the controller connection plug-in group, the controller connection plug-in group penetrates the mounting base plate and is connected to the circuit breaker connection plug-in group to connect the external controller and the circuit breaker.
[0007] As a further improvement of the present invention, the controller connection plug-in group includes a first current transformer connection terminal, a second current transformer connection terminal and a controller base flux connection terminal, and the first current transformer connection terminal, the second current transformer connection terminal and the controller base flux connection terminal are respectively connected to the current transformer terminal in the controller and the base flux terminal.
[0008] As a further improvement of the present invention, the circuit breaker connection plug-in group includes a first current transformer pin, a second current transformer pin and a base flux pin. The pin of the first current transformer pin penetrates the mounting base plate and is inserted into the first current transformer connection terminal. The pin of the second current transformer pin penetrates the mounting base plate and is inserted into the second current transformer connection terminal. The pin of the base flux pin penetrates the mounting base plate and is inserted into the controller base flux connection terminal, so as to realize the connection between the first current transformer connection terminal and the first current transformer pin, the connection between the second current transformer connection terminal and the second current transformer pin, and the connection between the controller base flux connection terminal and the base flux pin.
[0009] As a further improvement of the present invention, the first current transformer connecting terminal includes a plurality of terminal units, which are installed side by side on the mounting base plate. The terminal unit is prism-shaped, one end of which is fixed on the mounting base plate, and the other end serves as a connecting end. A channel running through both ends of the terminal unit is provided in the terminal unit, and the pins of the first current transformer pin penetrate the mounting base plate and are inserted into the channel.
[0010] As a further improvement of the present invention, the left and right sides of the connection end of the terminal unit are provided with flanges that cooperate with the external controller, the flanges extend along the edges of the prism, and a through groove structure is formed between the two flanges.
[0011] As a further improvement of the present invention, the second current transformer connecting terminal includes a plurality of end units, and the plurality of end units are mounted side by side on the mounting base plate. The end units are also prismatic in shape, with one end fixed on the mounting base plate and the other end serving as a connecting end. A channel running through both ends of the end unit is provided in the end unit, and the pins of the second current transformer pins penetrate the mounting base plate and are inserted into the channel.
[0012] As a further improvement of the present invention, a barb is provided on the side of one side of the connection end of the terminal unit for cooperating with an external controller.
[0013] As a further improvement of the present invention, the first current transformer pin includes a plurality of pins and a plurality of snap plates, the plurality of pins are mounted side by side on a mounting base plate, the plurality of snap plates are fixed one by one on the sides of the plurality of pins, one end of the plurality of snap plates is fixed on the mounting base plate, and the side of the other end is provided with a barb that cooperates with an external circuit breaker.
[0014] As a further improvement of the present invention, the second current transformer pins include a plurality of pin units and a plurality of clamping plates, the plurality of pin units are mounted side by side on a mounting base plate, the plurality of clamping plates are fixed one by one on the sides of the plurality of pin units, one end of the plurality of clamping plates is fixed on the mounting base plate, and the side of the other end is bent to form a bending edge that cooperates with an external circuit breaker.
[0015] As a further improvement of the utility model, an additional part is integrally provided on the side of the mounting base plate, and an additional plug-in terminal and an additional pin are provided on the additional part. The additional pin is connected to the additional plug-in terminal after passing through the mounting base plate.
[0016] The beneficial effect of the utility model is that by installing the bottom plate, the controller connection plug-in group and the circuit breaker connection plug-in group, the connection between the external circuit breaker and the controller can be realized by directly connecting the controller connection plug-in group and the circuit breaker connection plug-in group, which increases the operating space for employees during installation to a certain extent, has a simple structure, strong reliability, convenient installation, simple maintenance and low cost. It is more convenient and quick to replace or repair the controller in the later stage of the circuit breaker, and solves the problem of difficulty in plugging in the controller during installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the installation device of Example 1;
[0018] Figure 2 It is a structural schematic diagram of the installation device of Example 2;
[0019] Figure 3This is a schematic diagram of the structure of a circuit breaker and a controller connected using the installation device of this embodiment, in which a is an external circuit breaker, b is the installation device, and c is the controller. DETAILED DESCRIPTION
[0020] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.
[0021] Reference Figure 1 , 3 As shown, a controller installation device of the present embodiment is characterized in that it includes a mounting base plate 1, a controller connection plug-in group 2 and a circuit breaker connection plug-in group 3, wherein the controller connection plug-in group 2 is used to connect to various components in an external controller, and the circuit breaker connection plug-in group 3 is used to connect to an external circuit breaker, wherein the controller connection plug-in group 2 is installed on one side of the mounting base plate 1, and the circuit breaker connection plug-in group 3 is installed on one side of the mounting base plate 1 facing away from the controller connection plug-in group 2, wherein the controller connection plug-in group 2 penetrates the mounting base plate 1 and is connected to the circuit breaker connection plug-in group 3 to connect the external controller and the circuit breaker. In the process of using the installation device of the present embodiment, it is only necessary to connect the components to be connected to the controller The controller connection plug-in group 2 is sufficient, and the part of the circuit breaker that needs to be connected is connected to the circuit breaker connection plug-in group 3. In this way, the connection between the circuit breaker and the controller is realized by the controller connection plug-in group 2 penetrating the installation base plate 1 and connecting to the circuit breaker connection plug-in group 3. In this way, the installation base plate 1 is used to realize the unified connection of the circuit breaker and the parts to be connected of the controller, so it is easy to install and quick to replace. During the assembly process of the circuit breaker, it can effectively prevent the problem of messy wires of some parts and components, and reduce the possibility that employees may accidentally crush the wires due to manual installation. At the same time, it increases the operating space for employees during installation to a certain extent. It has a simple structure, strong reliability, easy installation, simple maintenance, and low cost. Later, it is more convenient and quick to replace or repair the controller of the circuit breaker, which solves the problem of difficulty in plugging in the controller during installation.
[0022] As a specific implementation of the improvement, the controller connecting plug-in group 2 includes a first current transformer connecting terminal 21, a second current transformer connecting terminal 22 and a controller base flux connecting terminal 23. The first current transformer connecting terminal 21, the second current transformer connecting terminal 22 and the controller base flux connecting terminal 23 are respectively connected to the current transformer terminal and the base flux terminal in the controller. Through the setting of the above structure, the connection with the current transformer terminal to be connected in the controller and the controller base flux terminal can be simply and effectively realized.
[0023] As an improved specific implementation method, the circuit breaker connection plug-in group 3 includes a first current transformer pin 31, a second current transformer pin 32 and a base flux pin 33. The pin of the first current transformer pin 31 penetrates the mounting base plate 1 and is inserted into the first current transformer connection terminal 21. The pin of the second current transformer pin 32 penetrates the mounting base plate 1 and is inserted into the second current transformer connection terminal 22. The pin of the base flux pin 33 penetrates the mounting base plate 1 and is inserted into the controller base flux connection terminal 23, so as to realize the connection between the first current transformer connection terminal 21 and the first current transformer pin 31, the second current transformer connection terminal 22 and the second current transformer pin 32, and the controller base flux connection terminal 23 and the base flux pin 33. Through the setting of the above structure, the connection between the controller connection plug-in group 2 and the circuit breaker connection plug-in group 3 can be realized by directly penetrating the mounting base plate 1 with the pins, without the need for additional connecting components.
[0024] As an improved specific implementation, the first current transformer connecting terminal 21 includes a plurality of terminal units 211, and the plurality of terminal units 211 are installed side by side on the mounting base plate 1. The terminal unit 211 is prism-shaped, one end of which is fixed on the mounting base plate 1, and the other end serves as a connection end. A channel running through both ends of the terminal unit 211 is provided inside the terminal unit 211, and the pins of the first current transformer pins 31 penetrate the mounting base plate 1 and are inserted into the channel. Through the arrangement of the above-mentioned structure, connection with the porous terminal can be achieved by means of the terminal units 211 being arranged side by side.
[0025] As a specific implementation of the improvement, the left and right sides of the connecting end of the terminal unit 211 are provided with flanges 212 that cooperate with the external controller. The flanges 212 extend along the edge of the prism, and a through groove structure is formed between the two flanges 212. The design of the flange 212 can achieve the effect of guiding insertion, further facilitating the installation process.
[0026] As an improved specific implementation, the second current transformer connecting terminal 22 includes a plurality of end units 221, and the plurality of end units 221 are mounted side by side on the mounting base plate 1. The end unit 221 is also prismatic, with one end fixed on the mounting base plate 1 and the other end serving as a connecting end. A channel running through both ends of the end unit 221 is provided inside the end unit 221, and the pins of the second current transformer pins 32 penetrate the mounting base plate 1 and are inserted into the channel. Similarly, the above structure can be used to achieve connection with the porous terminal by arranging the end units 221 side by side.
[0027] As an improved specific implementation, a barb is provided on the side of the connection end of the terminal unit 221 to cooperate with the external controller. The barb can effectively increase the connection firmness between the terminal unit 211 and the external controller.
[0028] As an improved specific implementation, the first current transformer pin 31 includes a plurality of pins 311 and a plurality of snap plates 312, the plurality of pins 311 are installed side by side on the mounting base plate 1, and the plurality of snap plates 312 are fixed one by one on the sides of the plurality of pins 311, one end of the plurality of snap plates 312 is fixed on the mounting base plate 1, and the sides of the other ends are provided with barbs that cooperate with the external circuit breaker. Through the arrangement of the above structure, the pin 311 can be penetrated through the mounting base plate 1 and connected to the terminal unit 211, and the connection firmness between the pin 311 and the external circuit breaker is increased through the action of the snap plates 312.
[0029] As an improved specific implementation, the second current transformer pin 32 includes a plurality of needle units 321 and a plurality of card plates 322, the plurality of needle units 321 are installed side by side on the mounting base plate 1, and the plurality of card plates 322 are fixed one by one on the sides of the plurality of needle units 321, one end of the plurality of card plates 322 is fixed on the mounting base plate 1, and the side of the other end is bent to form a bending edge that cooperates with the external circuit breaker. Similarly, the needle unit 321 can penetrate the mounting base plate 1 and then be connected to the end unit 221, and the connection firmness between the needle unit 321 and the external circuit breaker is increased by the action of the bending edge on the card plate 322.
[0030] Reference Figure 2 As shown, as another specific implementation manner of the improvement, the side of the mounting base plate 1 is integrally provided with an additional portion, and the additional portion is provided with additional plug-in terminals and additional pins, and the additional pins are connected with the additional plug-in terminals after passing through the mounting base plate 1, and the additional plug-in terminals and additional pins are added to form an H-type mounting device, further increasing the applicable types of the mounting device, wherein the structure of the additional plug-in terminal and the additional pin in this embodiment is exactly the same as the terminal unit 211 and the pin 311, and belongs to another form of combination structure of the first current transformer connection terminal 21 and the first current transformer pin 31.
[0031] In summary, the controller installation device of this embodiment adopts the installation base plate 1 for collective installation, which solves the problem of difficulty in plugging in wires during the installation of the controller compared to the method in the prior art.
[0032] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A controller installation device, characterized in that: The invention comprises a mounting base plate (1), a controller connection plug-in group (2) and a circuit breaker connection plug-in group (3), wherein the controller connection plug-in group (2) is used to connect to various components in an external controller, and the circuit breaker connection plug-in group (3) is used to connect to an external circuit breaker, wherein the controller connection plug-in group (2) is mounted on one side of the mounting base plate (1), and the circuit breaker connection plug-in group (3) is mounted on one side of the mounting base plate (1) facing away from the controller connection plug-in group (2), and the controller connection plug-in group (2) penetrates the mounting base plate (1) and is connected to the circuit breaker connection plug-in group (3) to connect the external controller and the circuit breaker.
2. The controller installation device according to claim 1, characterized in that: The controller connection plug-in group (2) comprises a first current transformer connection terminal (21), a second current transformer connection terminal (22) and a controller base magnetic flux connection terminal (23); the first current transformer connection terminal (21), the second current transformer connection terminal (22) and the controller base magnetic flux connection terminal (23) are respectively connected to the current transformer in the controller and the base magnetic flux.
3. The controller installation device according to claim 2, characterized in that: The circuit breaker connection plug-in group (3) comprises a first current transformer pin (31), a second current transformer pin (32) and a base magnetic flux pin (33); the pin of the first current transformer pin (31) penetrates the mounting base plate (1) and is inserted into the first current transformer connection terminal (21); the pin of the second current transformer pin (32) penetrates the mounting base plate (1) and is inserted into the second current transformer connection terminal (22); the pin of the base magnetic flux pin (33) penetrates the mounting base plate (1) and is inserted into the controller base magnetic flux connection terminal (23), so as to realize the connection between the first current transformer connection terminal (21) and the first current transformer pin (31), the connection between the second current transformer connection terminal (22) and the second current transformer pin (32), and the connection between the controller base magnetic flux connection terminal (23) and the base magnetic flux pin (33).
4. The controller installation device according to claim 3, characterized in that: The first current transformer connecting terminal (21) comprises a plurality of terminal units (211), the plurality of terminal units (211) being mounted side by side on a mounting base plate (1), the terminal unit (211) being prism-shaped, one end of which is fixed on the mounting base plate (1), and the other end of which serves as a connecting end, a channel penetrating both ends of the terminal unit (211) being provided in the terminal unit (211), the pins of the first current transformer plug pins (31) penetrating the mounting base plate (1) are inserted into the channel.
5. The controller installation device according to claim 4, characterized in that: The left and right sides of the connection end of the terminal unit (211) are provided with flanges (212) for matching with an external controller, the flanges (212) extend along the edges of the prism, and a through groove structure is formed between the two flanges (212).
6. The controller installation device according to any one of claims 3 to 5, characterized in that: The second current transformer connection terminal (22) comprises a plurality of end units (221), wherein the plurality of end units (221) are mounted side by side on the mounting base plate (1), and the end unit (221) is also prism-shaped, with one end fixed on the mounting base plate (1) and the other end serving as a connection end. A channel is provided in the end unit (221) and passes through both ends thereof, and the pins of the second current transformer pins (32) penetrate the mounting base plate (1) and are inserted into the channel.
7. The controller installation device according to claim 6, characterized in that: A barb that cooperates with an external controller is provided on the side of one side of the connection end of the terminal unit (221).
8. The controller installation device according to claim 3, characterized in that: The first current transformer pin (31) comprises a plurality of pins (311) and a plurality of snap plates (312); the plurality of pins (311) are mounted side by side on the mounting base plate (1); the plurality of snap plates (312) are fixed one by one on the sides of the plurality of pins (311); one end of the plurality of snap plates (312) is fixed on the mounting base plate (1); and the sides of the other ends are provided with barbs that cooperate with an external circuit breaker.
9. The controller installation device according to claim 3, characterized in that: The second current transformer pin (32) comprises a plurality of pin units (321) and a plurality of clamping plates (322); the plurality of pin units (321) are mounted side by side on the mounting base plate (1); the plurality of clamping plates (322) are fixed one by one on the side edges of the plurality of pin units (321); one end of the plurality of clamping plates (322) is fixed on the mounting base plate (1); the side edges of the other ends are bent to form a bent edge for matching with an external circuit breaker.
10. The controller installation device according to claim 1, 2 or 3, characterized in that: An additional part is integrally provided on one side of the mounting base plate (1), and an additional plug-in terminal and an additional plug-in pin are provided on the additional part. The additional plug-in pin is connected to the additional plug-in terminal after passing through the mounting base plate (1).