A quantitative feeding mechanism for pickling additive production
By designing a quantitative feeding mechanism for the production of pickling additives, using a splash bucket and floating ball to prevent liquid splashing and foaming, the splashing and foaming problems caused by direct discharge of liquid raw materials into the reactor are solved, and the safety and stability of production are improved.
Patent Information
- Application Number
- CN202421230339.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the production process of pickling additives, direct discharge of liquid raw materials into the reactor can easily lead to liquid splashing and foaming, affecting continuous and rapid production.
A quantitative feeding mechanism for the production of pickling additives is designed, including a bracket, a silo, a discharge pipe, a discharge head and a peristaltic pump, which prevents liquid splashing and foaming from being generated through a splash bucket and a floating ball.
It effectively prevents liquid splashing and foam generation, improves production safety and stability, and ensures a continuous and rapid production process.
Smart Images

Figure CN222694690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pickling additive production, in particular to a quantitative feeding mechanism for pickling additive production. Background Art
[0002] Pickling additives are used for pickling of stainless steel oxide scale, because the oxide scale on the surface of stainless steel has a dense structure and strong adhesion to the substrate, so it must be removed before subsequent passivation, electroplating, coloring and other decorative treatments. In the process of stainless steel pickling, its use can promote the removal of various stainless steel black oxide scales and silicate scales, slow down the corrosion of the metal substrate, and inhibit the generation of acid mist. Pickling additives can greatly reduce the corrosion rate of stainless steel under normal use, and have excellent ability to inhibit the absorption of hydrogen by stainless steel during the pickling process, avoiding "hydrogen embrittlement" of stainless steel. At the same time, it inhibits the corrosion of Fe3+ to metal during the pickling process, so that stainless steel does not have pitting corrosion. It is suitable for various types of stainless steel. Pickling additives include acid mist inhibitors, corrosion inhibitors, etc. Pickling additives are generally surface active substances such as wetting agents and emulsifiers. Adding these materials to the pickling solution will reduce the surface tension of the pickling solution and better wet the surface of the steel wire, thereby accelerating the pickling process of the steel wire.
[0003] At present, most quantitative feeding mechanisms are carried out by installing a peristaltic pump on a delivery pipe. The feeding pipe is generally installed directly above the reactor. However, when adding materials, liquid splashing may occur, causing personal injury, and directly discharging liquid raw materials into the reactor will cause a large amount of foam to be generated in the reactor, which is not conducive to continuous and rapid production. Utility Model Content
[0004] In order to solve the problem of liquid splashing and foaming caused by direct discharge of liquid raw materials into a reaction kettle proposed in the above background technology, the purpose of the utility model is to provide a quantitative feeding mechanism for the production of pickling additives.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quantitative feeding mechanism for pickling additive production, comprising a bracket, a silo is mounted on the bracket, a feed pipe is mounted on the lower side of the silo, a mounting plate is mounted on the feed pipe, a discharge head is mounted in the feed pipe, the silo is connected to the discharge head through a connecting hose, a peristaltic pump is mounted on the connecting hose, and the peristaltic pump is mounted on the mounting plate;
[0006] A sleeve is sleeved and fixed on the discharge pipe, a limiting ring is installed on the lower end of the sleeve, a sliding ring is sleeved and slidably mounted on the sleeve, a second plastic ring is installed on the sliding ring, and a splash-proof bucket is installed on the lower end of the second plastic ring.
[0007] Preferably, a protective cover is installed between the sleeve and the silo.
[0008] Preferably, a third plastic ring is sleeved and fixed on the outer side of the splash-proof bucket.
[0009] Preferably, the protective cover is a solid plastic ring, and the third plastic ring is a hollow plastic ring.
[0010] Preferably, a plurality of floating balls are connected in the splash-proof bucket via connecting lines.
[0011] Preferably, the splash guard is provided with air holes.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. When the utility model is used, the utility model is first installed above the reactor through the bracket, and the discharge pipe is ensured to be inserted into the reactor. Then, the first liquid raw material is filled into the reactor. After the first liquid raw material is filled, the splash-proof bucket floats on the liquid surface. Then, the second pickling additive raw material is discharged into the reactor through the peristaltic pump. After the second liquid raw material is discharged from the discharge head, it enters the reactor along the discharge pipe. After the second liquid raw material flows out of the discharge pipe, it will first fall on the floating ball to prevent direct dripping from causing bubbles or splashing. The splash-proof bucket can also prevent the reaction from splashing. Some more intense reactions can also be carried out in the splash-proof bucket to prevent liquid splashing, thereby effectively preventing injuries to personnel caused by liquid splashing.
[0014] 2. A notch is provided at the lower end of the splash-proof bucket of the utility model, which can be used to accelerate the exchange of liquid inside and outside the splash-proof bucket, thereby accelerating the reaction speed. A plurality of floating balls are connected to the splash-proof bucket through connecting lines to prevent the liquid discharged from the discharge head from directly dripping into the reactor to generate a large number of bubbles. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a basic structural schematic diagram of a quantitative feeding mechanism for pickling additive production.
[0016] Figure 2 The utility model is a quantitative feeding mechanism for pickling additive production Figure 1 Another perspective of the picture.
[0017] Figure 3 The utility model is a schematic diagram of the installation position of the splash-proof bucket of the quantitative feeding mechanism for the production of pickling additives.
[0018] Figure 4 The utility model is a quantitative feeding mechanism for pickling additive production Figure 3sectional view of .
[0019] Figure 5 The utility model is a schematic diagram of the installation position of a floating ball of a quantitative feeding mechanism for pickling additive production.
[0020] In the figure: 101, bracket; 102, silo; 103, feed pipe; 104, discharge head; 105, connecting hose; 106, peristaltic pump; 107, mounting plate; 108, sleeve; 109, limit ring; 110, protective cover; 111, sliding ring; 112, second plastic ring; 118, splashproof bucket; 119, third plastic ring; 120, notch; 121, floating ball; 122, air vent. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1-Figure 5 As shown, a quantitative feeding mechanism for pickling additive production provided in this embodiment includes a bracket 101, a silo 102 is mounted on the bracket 101, a feed pipe 103 is mounted on the lower side of the silo 102, a mounting plate 107 is mounted on the feed pipe 103, a discharge head 104 is mounted in the feed pipe 103, the silo 102 and the discharge head 104 are connected by a connecting hose 105, a peristaltic pump 106 is arranged on the connecting hose 105, and the peristaltic pump 106 is mounted on the mounting plate 107, the discharge pipe 104 is located in the middle of the feed pipe 103, and the lower end of the feed pipe 103 is provided with a peristaltic pump 106. A blocking rod is provided to prevent the floating ball 121 from blocking the lower end of the discharge pipe 103, and the diameter of the floating ball 121 in this embodiment is larger than the inner diameter of the lower end of the discharge pipe 103. When in use, the utility model is installed above the reactor through the bracket 101, and ensure that the discharge pipe 103 is inserted into the reactor. When the present embodiment is used, it should be ensured that the highest liquid level in the reactor is not higher than the lower end of the discharge pipe 103, and ensure that the liquid raw material in the reactor does not directly contact the liquid raw material in the discharge pipe 103. A plurality of feed pipes, exhaust pipes, pressure relief valves and other components are installed on the silo 102.
[0023] A sleeve 108 is sleeved and fixed on the feed pipe 103, a limit ring 109 is installed on the lower end of the sleeve 108, a sliding ring 111 is sleeved and slidably mounted on the sleeve 108, a second plastic ring 112 is installed on the sliding ring 111, and a splash-proof bucket 118 is installed on the lower end of the second plastic ring 112.
[0024] A protective cover 110 is installed between the sleeve 108 and the silo 102. The protective cover 110 is a soft silicone protective cover that can prevent liquid from contacting the internal parts. A third plastic ring 119 is sleeved and fixed on the outer side of the splash-proof bucket 118. The second plastic ring 112 is a solid plastic ring, and the third plastic ring 119 is a hollow plastic ring. The second plastic ring 112 is used to give the splash-proof bucket 118 the ability to shake slightly, and the third plastic ring 119 is used to give the splash-proof bucket 118 buoyancy.
[0025] A plurality of floating balls 121 are connected to the splash-proof bucket 118 through connecting lines to prevent the liquid medicine discharged from the discharge head 104 from generating a large number of bubbles in the splash-proof bucket 118, causing the liquid medicine to scatter, etc., further improving the stability in the reactor. An air hole 122 is provided on the splash-proof bucket 118, and the air hole 122 can keep the air pressure inside and outside the splash-proof bucket 118 consistent to prevent the gas from forming large bubbles through the bottom of the splash-proof bucket 118. A plurality of notches 120 are provided under the splash-proof bucket 118, and the notches 120 can be used to accelerate the exchange of liquid inside and outside the splash-proof bucket 118 to prevent uneven mixing of raw materials.
[0026] It should be noted that when the utility model is used, the utility model is first installed above the reactor through the bracket 101, and it is ensured that the discharge pipe 103 is inserted into the reactor. At this time, the first liquid raw material is filled into the reactor. After the first liquid raw material is filled, the splash-proof bucket 118 floats on the liquid surface. At this time, the second pickling additive raw material is discharged into the reactor through the peristaltic pump 106. After the second liquid raw material is discharged from the discharge head, it enters the reactor along the discharge pipe 103. After the second liquid raw material flows out of the discharge pipe 103, it will first fall on the floating ball 121 to prevent direct dripping from causing bubbles or splashing. The splash-proof bucket 118 can also prevent the reaction from splashing, and can also allow some more intense reactions to be carried out in the splash-proof bucket 118 to prevent liquid splashing, thereby further improving safety. When the utility model is used, the highest liquid level in the reactor can also be made higher than the lower end of the discharge pipe 103. This situation should be used when the added raw materials do not react violently with the raw materials in the reactor.
[0027] It should be further noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quantitative feeding mechanism for pickling additive production, characterized in that: The invention comprises a support (101), a silo (102) is mounted on the support (101), a discharge pipe (103) is mounted on the lower side of the silo (102), a mounting plate (107) is mounted on the discharge pipe (103), a discharge head (104) is mounted in the discharge pipe (103), the silo (102) and the discharge head (104) are connected via a connecting hose (105), a peristaltic pump (106) is mounted on the connecting hose (105), and the peristaltic pump (106) is mounted on the mounting plate (107); A sleeve (108) is sleeved and fixed on the discharge pipe (103), a limit ring (109) is installed on the lower end of the sleeve (108), a sliding ring (111) is sleeved and slidably mounted on the sleeve (108), a second plastic ring (112) is installed on the sliding ring (111), and a splash-proof bucket (118) is installed on the lower end of the second plastic ring (112).
2. A quantitative feeding mechanism for pickling additive production according to claim 1, characterized in that: A protective cover (110) is installed between the sleeve (108) and the silo (102).
3. A quantitative feeding mechanism for pickling additive production according to claim 2, characterized in that: A third plastic ring (119) is sleeved and fixed on the outer side of the splash-proof bucket (118).
4. A quantitative feeding mechanism for pickling additive production according to claim 3, characterized in that: The protective cover (110) is a solid plastic ring, and the third plastic ring (119) is a hollow plastic ring.
5. The quantitative feeding mechanism for pickling additive production according to claim 1, characterized in that: A plurality of floating balls (121) are connected in the splash prevention bucket (118) via connecting lines.
6. A quantitative feeding mechanism for pickling additive production according to claim 1, characterized in that: The splash-proof bucket (118) is provided with an air vent (122), and a plurality of notches (120) are provided below the splash-proof bucket (118).