Insulator dirt cleaning device

By designing a detachable locking assembly and fastener mechanism insulator filth cleaning device, the problem of the inability to disassemble and the existence of safety hazards is solved, and an efficient, safe and economical insulator cleaning effect is achieved.

CN222695427UActive Publication Date: 2025-04-01이너 몽골리아 일렉트릭 파워 그룹 컴퍼니 리미티드 이너 몽골리아 일렉트릭 파워 리서치 인스티튜트 브랜치
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Patent Information

Application Number
CN202421198760.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-04-01
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing insulator cleaning device cannot be disassembled, which poses safety risks and is costly, especially in dry weather, which may cause the sponge to be ignited and fires to occur.

Method used

A insulator filth cleaning device including a U-frame and a locker assembly is designed. The locker assembly facilitates installation and disassembly through the cooperation of the fixed locker and the movable locker, reducing costs, and ensures the opposite movement power of the scraper through the fastener and spring mechanism to adapt to insulators of different spacings.

Benefits of technology

Improves the flexibility of disassembly and assembly of the device, reduces costs, and avoids the need to install a cleaning assembly on each insulator mandrel, ensuring safety, and improving cleaning efficiency and applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulator dirt cleaning device, which belongs to the field of insulator cleaning, and comprises a U-shaped frame and a plurality of cleaning components arranged on the U-shaped frame along the vertical direction, and both ends of the U-shaped frame are connected with clamping seat components used for being connected with an insulator core rod; the clamping seat assembly comprises a fixed clamping seat and a movable clamping seat with one ends hinged, the outer side wall of the fixed clamping seat is fixedly connected with the end of the U-shaped frame, wear-resisting pieces are fixedly connected to the tops and the bottoms of the inner side walls of the fixed clamping seat and the movable clamping seat, and the other ends of the fixed clamping seat and the movable clamping seat are connected through a fixing piece. Balls are rotationally embedded in the two sides of the inner side wall of the wear-resisting piece. According to the cleaning device, through the arrangement of the clamping base assembly and the cooperation of the fixed clamping base and the movable clamping base, the U-shaped frame can be conveniently installed on the insulator core rod, meanwhile, the U-shaped frame can be conveniently disassembled from the insulator core rod, the disassembly and assembly flexibility of the device is improved, and a cleaner can conveniently carry and use the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulator cleaning, in particular to an insulator dirt cleaning device. Background Art

[0002] Insulators are devices installed between conductors of different potentials or between conductors and grounded components that can withstand voltage and mechanical stress. There are many types of insulators with different shapes. Although the structures and appearances of different types of insulators are quite different, they are all composed of two major parts: insulating parts and connecting fittings.

[0003] At present, insulators are wrapped by various particles suspended in the air during the application process (the particles will gradually accumulate on the surface of the insulator under the action of the electric field force and the earth's gravity), and a dirty layer will be formed over time. If there is rain or fog, which makes the surrounding air humid, the insulator may discharge dirty particles, and even flashover may occur on the surface of the insulator. Therefore, it is very necessary and important to clean the shed skirt of the insulator.

[0004] Upon investigation, the Chinese utility model patent with publication number CN116646134A discloses an automatic cleaning device for high-altitude insulators. The device adopts a rain-triggered structure. Under normal conditions, the water collection box is in a vertical state through the counterweight and the insulator. The water collection box accumulates water in rainy weather, and the load force continues to increase until the load force of the water collection box is greater than the gravity of the counterweight plus the force of the magnetic suction component. The movable magnetic block and the limit magnetic block near one end of the water collection box of the limit plate are separated from the magnetic suction state, so that the water collection box rotates to the bottom of the collar, and the counterweight rotates to the top of the collar. The movable magnetic block and the limit magnetic block near one end of the counterweight of the limit plate produce a magnetic suction effect to limit the position, so as to adjust the position of the water collection box and the counterweight. Rotation action, in this process, the cleaning work of the insulator umbrella skirt is achieved by a cleaning brush, and the water collecting box is slidably sleeved on the core rod through a sleeve ring, which makes it impossible to disassemble the cleaning device. When the weather is dry, the inside of the water collecting box is dry, and the sponge is dry, when a flashover occurs on the surface of the insulator, the sponge will be ignited by the electric shock, and then a fire will occur, which poses a safety hazard. In addition, the device is fixed on the core rod, and then multiple cleaning devices need to be installed on each core rod, which will increase the cost.

[0005] Therefore, the utility model provides an insulator dirt cleaning device to solve the above problems. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] The utility model provides an insulator dirt cleaning device, aiming to solve the problem that the existing cleaning device proposed in the background technology is rotatably sleeved on the core rod by a sleeve ring and cannot be removed. When the weather is dry, the inside of the water collecting box is dry, and the sponge is dry, when a flashover occurs on the surface of the insulator, the sponge will be ignited under the action of electric shock, and then a fire will occur, which poses a safety hazard.

[0008] (II) Technical solution

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an insulator dirt cleaning device, comprising a U-shaped frame and a plurality of cleaning components mounted on the U-shaped frame in a vertical direction, wherein both ends of the U-shaped frame are connected to a holder component for connecting to an insulator core rod;

[0010] The difference from the existing cleaning device is that: the holder assembly comprises a fixed holder and a movable holder hinged at one end, the outer wall of the fixed holder is fixedly connected to the end of the U-shaped frame, the top and bottom of the inner wall of the fixed holder and the movable holder are fixedly connected with wear-resistant sheets, and the other ends of the fixed holder and the movable holder are detachably connected through a fixing piece; the cooperation of the fixed holder and the movable holder facilitates the installation of the U-shaped frame on the insulator core rod, and also facilitates the removal of the U-shaped frame from the insulator core rod, thereby improving the disassembly and assembly flexibility of the device, facilitating the cleaner to carry and use, reducing costs, and avoiding the need to install a cleaning assembly on each insulator core rod;

[0011] Among them, in order to reduce the wear of the wear-resistant sheet on the insulator core rod, balls are rotatably embedded on both sides of the inner wall of the wear-resistant sheet; the use of balls can reduce the wear of the wear-resistant sheet on the insulator core rod and reduce the resistance generated by the U-shaped frame during circumferential rotation.

[0012] Preferably, the cleaning component includes a mounting seat slidably arranged on a U-shaped frame, one end of the mounting seat is fixedly connected to a scraper, and the scraper is provided with a slot for engaging with an insulator; the curvature of the inner wall of the slot is consistent with the curvature of the outer wall of the insulator, and the inner wall of the slot fits with the outer wall of the insulator, and the scraper is engaged with the outer wall of the insulator by means of the slot. In the process of the circumferentially rotating U-shaped frame driving multiple scrapers to rotate, dirt adsorbed on the outer wall of the insulator can be cleaned, the cleaning is convenient, and the outer wall of the insulator located on the same core rod can be cleaned synchronously, thereby improving the cleaning efficiency.

[0013] Preferably, a sponge is fixedly embedded in the inner surface of the slot; by utilizing the sponge, water can be adsorbed on the sponge before cleaning the dirt on the outer surface of the insulator, thereby improving the cleaning effect.

[0014] Preferably, the fixing part includes a clamping plate fixedly connected to the fixed base and a first hinged seat on the movable base, respectively; the fixed base is clamped with a fixing screw hinged to the movable base, and the outer wall thread sleeve of the fixing screw is provided with a fixing nut; the fixing nut cooperates with the thread of the fixing screw to facilitate fixing one end of the fixed base and the movable base; at the same time, the outer wall of the fixing nut is processed with a plum blossom pattern to facilitate the rotation of the fixing nut, and the fixing screw is connected to the movable base through the first hinged seat to avoid losing the fixing screw and the fixing nut.

[0015] Preferably, a groove which is engaged with one end of a fixing nut is formed at one end of the clamping plate away from the first hinge seat; the stability of the installation of the fixing nut can be improved through the cooperation between the groove and the fixing nut.

[0016] Preferably, the cleaning device also includes a fastener arranged between adjacent cleaning components, the fastener includes a guide rod, both ends of the guide rod are fixedly connected with a baffle, both sides of the outer wall of the guide rod are slidably sleeved with sliders, both sides of the slider are hinged with two hinged plates, the opposite ends of the two hinged plates are hinged with a second hinged seat fixedly connected to the scraper, and the outer wall of the guide rod and located between the two sliders are sleeved with a fastening spring; the fastening spring is initially in an extruded force and force storage state, and the positions of the two sliders on the guide rod can be changed by the elastic force of the spring, thereby changing the hinged state of the two mutually hinged hinged plates, so that the adjacent scrapers always maintain an opposite movement force, thereby ensuring that the card slot on the scraper always remains in contact with the outer wall of the insulator; at the same time, each scraper can adapt to insulators with different spacings, thereby improving the practicality of the device.

[0017] (III) Beneficial effects

[0018] The cleaning device, through the setting of the card seat assembly, utilizes the cooperation of the fixed card seat and the movable card seat to facilitate the installation of the U-shaped frame on the insulator core rod, and also facilitates the removal of the U-shaped frame from the insulator core rod, thereby improving the disassembly and assembly flexibility of the device, making it convenient for the cleaner to carry and use, reducing costs, and avoiding the need to install a cleaning assembly on each insulator core rod.

[0019] The cleaning device can use the elastic force of the spring to make adjacent scrapers always maintain an opposite movement power through the setting of fasteners, thereby ensuring that the slots on the scrapers always remain in contact with the outer wall of the insulator; at the same time, each scraper can adapt to insulators with different spacings, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The figure is a schematic diagram of the overall structure of the insulator dirt cleaning device;

[0021] Figure 2This is the installation status diagram of the insulator dirt cleaning device;

[0022] Figure 3 It is a schematic diagram of the structure of the card holder assembly;

[0023] Figure 4 It is a schematic diagram of the connection structure between the cleaning component and the fastener.

[0024] In the figure:

[0025] 1. U-shaped frame; 2. Base assembly; 21. Fixed base; 211. Card plate; 2111. Groove; 22. Movable base; 221. First hinge seat; 2211. Fixed screw; 2212. Fixed nut; 23. Rotating pin; 24. Wear-resistant sheet; 241. Ball bearing; 3. Cleaning assembly; 31. Scraper; 311. Card slot; 32. Mounting seat; 4. Fastener; 41. Guide rod; 411. Slider; 4111. Hinge plate; 4112. Second hinge seat; 412. Fastening spring. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example 1

[0028] The utility model provides an insulator dirt cleaning device, such as Figure 1-4 As shown, the cleaning device comprises a U-shaped frame 1 and a plurality of cleaning components 3 installed on the U-shaped frame 1 in a vertical direction, and both ends of the U-shaped frame 1 are connected with a holder component 2 for connecting with an insulator core rod;

[0029] Specifically, the cleaning component 3 includes a mounting seat 32 slidably arranged on the U-shaped frame 1, one end of the mounting seat 32 is fixedly connected to a scraper 31, and a slot 311 for engaging with an insulator is provided on the scraper 31; the curvature of the inner wall of the slot 311 is consistent with the curvature of the outer wall of the insulator, and the inner wall of the slot 311 fits the outer wall of the insulator, and the scraper 31 is engaged with the outer wall of the insulator by using the slot 311. In the process of the circumferentially rotating U-shaped frame 1 driving multiple scrapers 31 to rotate, the dirt adsorbed on the outer wall of the insulator can be cleaned, the cleaning is convenient, and the outer wall of the insulator located on the same core rod can be cleaned synchronously, thereby improving the cleaning efficiency.

[0030] Furthermore, a sponge 3111 is fixedly embedded in the inner surface of the slot 311 ; by utilizing the sponge 3111 , water can be adsorbed on the sponge 3111 before cleaning the dirt on the outer surface of the insulator, thereby improving the cleaning effect.

[0031] When in use, first adjust the position of the corresponding scraper 31 on the U-shaped frame 1 according to the distance between each insulator, then use the card slot 311 to clamp the scraper 31 to the outside of the insulator, and then rotate the U-shaped frame 1 to make the U-shaped frame 1 rotate circumferentially along the insulator core rod. The U-shaped frame 1 drives the scraper 31 to rotate, and then the dirt adsorbed on the outer wall of the insulator can be cleaned.

[0032] The base assembly 2 includes a fixed base 21 and a movable base 22 which are hinged at one end by a rotating pin 23 (there are many ways to hinge one end of the fixed base 21 and the movable base 22, and hinged by a rotating pin 23 is one of the hinge methods), the outer wall of the fixed base 21 is fixedly connected to the end of the U-shaped frame 1, and the top and bottom of the inner walls of the fixed base 21 and the movable base 22 are fixedly connected with wear-resistant plates 24, and the other ends of the fixed base 21 and the movable base 22 are connected by a fixing member; by utilizing the cooperation of the fixed base 21 and the movable base 22, it is convenient to install the U-shaped frame 1 on the insulator core rod, and it is also convenient to remove the U-shaped frame 1 from the insulator core rod, thereby improving the disassembly and assembly flexibility of the device, facilitating the cleaner to carry and use, reducing costs, and avoiding the need to install a cleaning assembly 3 on each insulator core rod.

[0033] In order to reduce the wear of the wear-resistant sheet 24 on the insulator core rod, balls 241 are rotatably embedded on both sides of the inner wall of the wear-resistant sheet 24; the balls 241 can reduce the wear of the wear-resistant sheet 24 on the insulator core rod and reduce the resistance generated by the U-shaped frame 1 during the circumferential rotation.

[0034] Specifically, the fixing part includes a clamping plate 211 fixedly connected to the fixed clamping seat 21 and a first hinged seat 221 on the movable clamping seat 22, respectively; a fixing screw 2211 hinged to the movable clamping seat 22 is clamped on the fixed clamping seat 21, and a fixing nut 2212 is threadedly sleeved on the outer wall of the fixing screw 2211; the fixing nut 2212 cooperates with the thread of the fixing screw 2211 to facilitate fixing one end of the fixed clamping seat 21 and the movable clamping seat 22; at the same time, the outer wall of the fixing nut 2212 is processed with a plum blossom pattern to facilitate the rotation of the fixing nut 2212; the fixing screw 2211 is connected to the movable clamping seat 22 through the first hinged seat 221 to avoid losing the fixing screw 2211 and the fixing nut 2212.

[0035] Furthermore, a groove 2111 which is engaged with one end of the fixing nut 2212 is formed at one end of the clamping plate 211 away from the first hinge seat 221 ; the stability of the installation of the fixing nut 2212 can be improved through the cooperation between the groove 2111 and the fixing nut 2212 .

[0036] When in use, first rotate the fixing nut 2212 counterclockwise to open one end of the fixed clamping seat 21 and the movable clamping seat 22, and then clamp the fixed clamping seat 21 and the movable clamping seat 22 on the outside of the insulator core rod. At this time, the outer wall of the ball 241 is in contact with the outer wall of the insulator core rod, and then clamp the fixing screw 2211 on the clamping plate 211, and then rotate the fixing nut 2212 clockwise to make the clamping plate 211 and the opposite end of the first hinged seat 221 fit together. At this time, one end of the fixing nut 2212 is located in the groove 2111, and the installation and positioning of the U-shaped frame 1 is completed.

[0037] Example 2

[0038] See attached Figure 4 As shown, the cleaning device also includes a fastener 4 arranged between adjacent cleaning components 3, the fastener 4 includes a guide rod 41, both ends of the guide rod 41 are fixedly connected with baffles, both sides of the outer wall of the guide rod 41 are slidably sleeved with sliders 411, both sides of the slider 411 are hinged with two hinged plates 4111, the opposite ends of the two hinged plates 4111 are hinged with second hinged seats 4112 fixedly connected to the scraper 31, and the outer wall of the guide rod 41 and located between the two sliders 411 are sleeved with a fastening spring 412; the fastening spring 412 is initially in an extruded force and force storage state, and the elastic force of the spring can be used to change the positions of the two sliders 411 on the guide rod 41, and then change the hinged state of the two mutually hinged hinged plates 4111, so that the adjacent scrapers 31 always maintain an opposite motion force, and then ensure that the card slot 311 on the scraper 31 always keeps in contact with the outer wall of the insulator; at the same time, each scraper 31 can adapt to insulators with different spacings, thereby improving the practicality of the device.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An insulator dirt cleaning device, comprising a U-shaped frame (1) and a plurality of cleaning components (3) mounted on the U-shaped frame (1) in a vertical direction, wherein both ends of the U-shaped frame (1) are connected to a holder component (2) for connecting to an insulator core rod; Features: The card seat assembly (2) comprises a fixed card seat (21) and a movable card seat (22) hinged at one end, the outer wall of the fixed card seat (21) is fixedly connected to the end of the U-shaped frame (1), the top and bottom of the inner wall of the fixed card seat (21) and the movable card seat (22) are fixedly connected with a wear-resistant sheet (24), and the other ends of the fixed card seat (21) and the movable card seat (22) are detachably connected via a fixing piece; Wherein, balls (241) are rotatably embedded on both sides of the inner side wall of the wear-resistant sheet (24).

2. The insulator contaminant cleaning device according to claim 1, characterized in that: The cleaning assembly (3) comprises a mounting seat (32) slidably arranged on the U-shaped frame (1); one end of the mounting seat (32) is fixedly connected to a scraper (31); and a slot (311) for engaging with an insulator is provided on the scraper (31).

3. The insulator contamination cleaning device according to claim 2, characterized in that: A sponge (3111) is fixedly embedded on the inner surface of the slot (311).

4. The insulator contaminant cleaning device according to claim 1, characterized in that: The fixing member comprises a clamping plate (211) fixedly connected to a fixed clamping seat (21) and a first hinge seat (221) on a movable clamping seat (22), respectively; a fixing screw (2211) hingedly connected to the movable clamping seat (22) is clamped on the fixed clamping seat (21); a fixing nut (2212) is threadedly sleeved on the outer wall of the fixing screw (2211).

5. The insulator contaminant cleaning device according to claim 4, characterized in that: One end of the clamping plate (211) away from the first hinge seat (221) is provided with a groove (2111) which is clamped and matched with one end of the fixing nut (2212).

6. The insulator contaminant cleaning device according to claim 1, characterized in that: The cleaning device further comprises a fastener (4) arranged between adjacent cleaning assemblies (3), the fastener (4) comprising a guide rod (41), both ends of the guide rod (41) being fixedly connected to baffles, both sides of the outer wall of the guide rod (41) being slidably sleeved with sliders (411), both sides of the slider (411) being hinged with two hinged plates (4111), the opposite ends of the two hinged plates (4111) being hinged with second hinged seats (4112) fixedly connected to the scraper (31), and a fastening spring (412) being sleeved on the outer wall of the guide rod (41) and located between the two sliders (411).

Citation Information

Patent Citations

  • High-altitude insulator automatic cleaning device

    CN116646134A