A punching die tooling for preventing finger pinching

Abstract

The utility model relates to the technical field of stamping devices, and in particular to a stamping die tooling for preventing fingers from being pinched, comprising a controller, an operating table, a die assembly, a stamping anti-pinch assembly and a stamping protection assembly, wherein the die assembly is located above the operating table, and the stamping anti-pinch assembly is located in front of the die assembly on the top of the operating table; the application adopts mechanical protection and electronic protection, and protects the operator through a double protection device to prevent the operator from getting fingers pinched; when the fingers of the stamping operator are located in a dangerous area, an infrared fence triggers an alarm light to give an alarm, and the controller controls the hydraulic cylinder to stop stamping; when the controller starts the hydraulic cylinder for stamping, the hydraulic cylinder drives the upper module to move downward, driving the gear to move downward, the gear is meshed with the rack and connected, and the rack drives the gear to rotate, further driving the swing rod and the protection plate to swing, so as to swing the fingers of the operator to prevent the hand from being pinched.

Description

Technical Field

[0001] The utility model relates to the technical field of stamping devices, in particular to a stamping die tooling for preventing fingers from being pinched. Background Art

[0002] Stamping dies are a type of large-scale metal cutting equipment widely used in the automotive, home appliance, electronics and other industries. They are mainly used to convert metal sheets or pipes into products of the required shape, size and tolerance after a certain process.

[0003] Stamping dies are generally composed of multiple parts, including templates, guide devices, cooling systems, hydraulic systems, etc. Among them, the template is the core part of the stamping die, and its design and manufacturing directly affect the quality and efficiency of the product. Common types of stamping dies include single-process, multi-process, composite materials and other types of stamping dies.

[0004] Manual loading of stamping molds requires manual placement of the product to be stamped on the stamping mold table. The guide system drives the upper and lower molds to press and stamp. If the operator does not operate in a standardized manner, his fingers will be placed between the upper and lower molds, which may easily cause injury to the fingers during stamping. Currently, existing companies have two ways to prevent finger pinching: one is to set up a two-handed button stamping method to prevent finger pinching. Two-handed pressing and stamping requires high labor intensity; the other is to set up electronic protection for protection. Electronic protection is prone to malfunction. Visual inspection relies on software calculations. Once the computer crashes or lags, finger pinching may occur. Utility Model Content

[0005] The utility model aims to provide a punching die tooling for preventing fingers from being pinched, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A stamping die tooling for preventing finger pinching comprises a controller, an operating table, a die assembly, a stamping anti-pinch assembly and a stamping protection assembly, wherein the die assembly is located above the operating table, and the stamping anti-pinch assembly is located in front of the die assembly at the top of the operating table. The die assembly comprises a top plate, a hydraulic cylinder is arranged on the top of the top plate, an upper module is arranged below the top plate, a lower module is arranged directly below the upper module, and the bottom of the lower module is connected to the top of the operating table.

[0008] As a preferred solution of the utility model, the stamping protection component is located on the front side of the die assembly, and the stamping protection component includes an infrared fence and an alarm light. The infrared fence object is arranged on the front outer wall of the die assembly, and the bottom of the infrared fence is fixed to the top of the operating table. The infrared fence is connected to the controller through a wire, and the controller is connected to the alarm light through a wire, and the alarm light is fixed at the front corner of the top of the operating table.

[0009] As a preferred solution of the utility model, the stamping anti-pinch assembly includes a gear, a rack, a swing rod and a protective plate. The rack is vertically located on one side of the operating table, the outer wall of the rack is fixed to one of the outer walls of the infrared fence, the gear is fixed to the outer wall of the upper module through a first rotating shaft, the outer wall of the gear is meshed with the rack, the outer wall of the gear is connected to a fixed flange through a fixing rod, one end of the swing rod is fixed to the outer wall of the fixed flange, and the protective plate is fixed on the outer wall of one side of the swing rod.

[0010] As a preferred solution of the utility model, support rods are provided through and connected to the bottom of all four sides of the top plate, and the bottom of each support rod passes through the upper module and is connected to the lower module.

[0011] As a preferred solution of the utility model, the output end of the hydraulic cylinder passes through the top plate and is connected to the top of the upper module.

[0012] As a preferred solution of the present invention, the hydraulic cylinder is electrically connected to the controller via a wire.

[0013] As a preferred solution of the utility model, the die assembly is provided with a protective cover outside except the front side.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] In response to the problems raised in the background technology, this application adopts mechanical protection and electronic protection, and protects the operator through double protection devices to prevent the operator from getting his hands pinched;

[0016] Punching protection is performed by setting up punching protection components and infrared detection is performed through infrared fences. When the punching personnel's fingers are in the dangerous area, the infrared fence triggers the alarm light to alarm, and the controller controls the hydraulic cylinder to stop punching;

[0017] When the electronic protection fails or the visual inspection computer freezes or lags, the controller starts the hydraulic cylinder for stamping. The hydraulic cylinder drives the upper module downward, driving the gear downward. The gear meshes with the rack, and the rack drives the gear to rotate, further driving the swing rod and the protective plate to swing, swinging the worker's fingers out to prevent hand crushing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the overall axonometric drawing of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 3 For this utility model Figure 2 Enlarged view of area A in the middle.

[0021] In the figure: 1. operating table; 2. die assembly; 21. top plate; 22. hydraulic cylinder; 23. upper module; 24. lower module; 25. support rod; 3. stamping anti-pinch assembly; 31. gear; 32. rack; 33. swing rod; 34. protective plate; 35. first rotating shaft; 36. fixing rod; 37. fixing flange; 4. stamping protection assembly; 41. infrared fence; 42. alarm light. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the embodiments of the present invention.

[0023] Example

[0024] See also Figure 1-3 The utility model provides a technical solution: a stamping die tooling for preventing finger pinching, comprising a controller, an operating table 1, a die assembly 2, a stamping anti-pinch assembly 3 and a stamping protection assembly 4, the die assembly 2 is located above the operating table 1, the stamping anti-pinch assembly 3 is located at the front side of the die assembly 2 on the top of the operating table 1, the die assembly 2 comprises a top plate 21, a hydraulic cylinder 22 is arranged on the top of the top plate 21, an upper module 23 is arranged below the top plate 21, a lower module 24 is arranged directly below the upper module 23, and the bottom of the lower module 24 is connected to the top of the operating table 1; the output end of the hydraulic cylinder 22 passes through the top plate 21 and is connected to the top of the upper module 23; the hydraulic cylinder 22 is electrically connected to the controller through a wire; the die assembly 2 is provided with a protective cover on the outside except the front side.

[0025] It should be noted that this application uses mechanical protection and electronic protection, and protects the operator through double protection devices to prevent the operator from getting his hands pinched;

[0026] Furthermore, a stamping protection component 4 is provided for stamping protection, and an infrared fence 41 is used for infrared detection. When the stamping personnel's fingers are located in the danger zone, the infrared fence 41 triggers the alarm light 42 to give an alarm, and the controller controls the hydraulic cylinder 22 to stop stamping.

[0027] Furthermore, when the electronic protection fails and the visual inspection computer freezes or lags, the controller starts the hydraulic cylinder 22 for stamping. The hydraulic cylinder 22 drives the upper module 23 to move downward, thereby driving the gear 31 to move downward. The gear 31 is meshed and connected with the rack 32. The rack 32 drives the gear 31 to rotate, further driving the swing rod 33 and the protective plate 34 to swing, thereby swinging the staff's fingers out to prevent hand crushing.

[0028] See also Figure 1 and 2 The stamping protection component 4 is located at the front side of the die assembly 2. The stamping protection component 4 includes an infrared fence 41 and an alarm light 42. The infrared fence 41 is arranged on the front outer wall of the die assembly 2. The bottom of the infrared fence 41 is fixed to the top of the operating table 1. The infrared fence 41 is connected to the controller through a wire. The controller is connected to the alarm light 42 through a wire. The alarm light 42 is fixed at the front corner of the top of the operating table 1.

[0029] It should be noted that, in this embodiment, a stamping protection component 4 is provided for stamping protection, and infrared detection is performed through an infrared fence 41. When the stamping personnel's fingers are located in the danger zone, the infrared fence 41 triggers the alarm light 42 to light up, and the controller controls the hydraulic cylinder 22 to stop stamping.

[0030] The infrared fence 41 detects whether the operator's finger enters the set safety zone, senses the heat and movement of the human body, and when detected, the alarm light 42 sounds an alarm to light up to ensure the safety of the personnel.

[0031] See also Figure 2 and 3 The stamping anti-pinch assembly 3 includes a gear 31, a rack 32, a swing rod 33 and a protective plate 34. The rack 32 is vertically located on one side of the operating table 1. The outer wall of the rack 32 is fixed to the outer wall of one of the infrared fences 41. The gear 31 is fixed to the outer wall of the upper module 23 through the first rotating shaft 35. The outer wall of the gear 31 is meshed and connected with the rack 32. The outer wall of the gear 31 is connected to a fixed flange 37 through a fixed rod 36. One end of the swing rod 33 is fixed to the outer wall of the fixed flange 37. The protective plate 34 is fixed on the outer wall of one side of the swing rod 33.

[0032] As a preferred solution of the utility model, support rods 25 are provided through the bottom of the top plate 21 on all sides, and the bottom of each support rod 25 passes through the upper module 23 and is connected to the lower module 24.

[0033] It should be noted that, in this embodiment, when the controller starts the hydraulic cylinder 22 for stamping, the hydraulic cylinder 22 drives the upper module 23 to move downward, thereby driving the gear 31 to move downward, and the gear 31 is meshed and connected with the rack 32. The rack 32 drives the gear 31 to rotate and further drives the swing rod 33 and the protective plate 34 to swing, thereby swinging the staff's fingers out to prevent hand crushing.

[0034] The utility model workflow:

[0035] During use, infrared detection is performed through the infrared fence 41. When the punching personnel's fingers are in the dangerous area, the infrared fence 41 triggers the alarm light 42 to sound an alarm, and the controller controls the hydraulic cylinder 22 to stop punching. When the controller starts the hydraulic cylinder 22 for punching, the hydraulic cylinder 22 drives the upper module 23 to move downward, driving the gear 31 to move downward. The gear 31 is meshed and connected with the rack 32. The rack 32 drives the gear 31 to rotate, further driving the swing rod 33 and the protective plate 34 to swing, so as to swing the staff's fingers out to prevent hand crushing.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A punching die tooling for preventing pinching of fingers, comprising a controller, an operating table (1), a punching die assembly (2), a punching anti-pinch assembly (3) and a punching protection assembly (4), characterized in that: The die assembly (2) is located above the operating table (1), the punching anti-pinch assembly (3) is located at the front side of the die assembly (2) at the top of the operating table (1), the die assembly (2) comprises a top plate (21), a hydraulic cylinder (22) is arranged on the top of the top plate (21), an upper module (23) is arranged below the top plate (21), a lower module (24) is arranged directly below the upper module (23), and the bottom of the lower module (24) is connected to the top of the operating table (1).

2. The anti-pinch stamping die tooling according to claim 1 is characterized in that: The punch protection component (4) is located at the front side of the die component (2), and the punch protection component (4) includes an infrared fence (41) and an alarm light (42). The infrared fence (41) is arranged on the outer wall of the front side of the die component (2), and the bottom of the infrared fence (41) is fixed to the top of the operating table (1). The infrared fence (41) is connected to the controller through a wire, and the controller is connected to the alarm light (42) through a wire. The alarm light (42) is fixed at the front corner of the top of the operating table (1).

3. The anti-pinch stamping die tooling according to claim 2 is characterized in that: The punching anti-pinch assembly (3) comprises a gear (31), a rack (32), a swing rod (33) and a protective plate (34); the rack (32) is vertically located on one side of the operating table (1); the outer wall of the rack (32) is fixed to the outer wall of one of the infrared fences (41); the gear (31) is fixed to the outer wall of the upper module (23) via a first rotating shaft (35); the outer wall of the gear (31) is meshed and connected to the rack (32); the outer wall of the gear (31) is connected to a fixed flange (37) via a fixed rod (36); one end of the swing rod (33) is fixed to the outer wall of the fixed flange (37); and the protective plate (34) is fixed on the outer wall of one side of the swing rod (33).

4. The anti-pinch stamping die tooling according to claim 1 is characterized in that: Support rods (25) are provided through and connected to the bottom of all four sides of the top plate (21), and the bottom of each support rod (25) passes through the upper module (23) and is connected to the lower module (24).

5. The anti-pinch stamping die tooling according to claim 1, characterized in that: The output end of the hydraulic cylinder (22) passes through the top plate (21) and is connected to the top of the upper module (23).

6. The anti-pinch stamping die tooling according to claim 1, characterized in that: The hydraulic cylinder (22) is electrically connected to the controller via a wire.

7. The anti-pinch stamping die tooling according to claim 1, characterized in that: The die assembly (2) is provided with a protective cover on the outside except the front side.

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