Bending machining device for automobile part production
The described bending processing device addresses imprecise limiting and manual labor challenges by using adjustable limiting components and synchronized bending mechanisms to achieve precise, efficient, and safe automobile component bending.
Patent Information
- Application Number
- CN202510488597.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-07-15
AI Technical Summary
There are problems such as inaccurate limits, inconsistency in manual operation and safety hazards in bending processing of existing automobile parts, which affect processing quality and efficiency.
An automated bending processing device including adjusting limit assembly, synchronous bending assembly, conveying support assembly, unloading assembly and aggregate assembly is designed. Through mechanized limiting, automatic bending and efficient conveying, machining accuracy and consistency are ensured and manual intervention is reduced.
It improves bending accuracy and consistency, improves production efficiency, reduces safety risks and costs, and meets the needs of modern large-scale production.
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Figure CN120306436A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automotive part processing, and more particularly to a bending processing device for automotive part production. Background Art
[0002] At present, with the booming development of the automotive industry, the production and manufacturing technologies of automotive parts are also continuously innovating. Among them, bending processing is a key process in the production of many automotive parts, and its processing quality and efficiency have a crucial impact on the development of the entire automotive manufacturing industry. However, there are many problems in the current bending processing of automotive parts. On the one hand, in the limiting link, the limiting method of traditional bending processing devices for automotive parts is too simple. Most rely only on basic fixed jigs and lack precise adjustment capabilities. This leads to the fact that during the actual bending process, once there are slight differences in the dimensions of the parts, or the parts are disturbed by external factors such as vibration during the operation of the equipment, the parts are extremely likely to shift. Such a shift will seriously affect the bending accuracy, resulting in large size deviations of the produced parts, making it difficult to meet the high-precision requirements of automotive assembly, thus leading to unstable product quality, increasing the defective rate, and raising the production cost. On the other hand, some of the existing technologies still use manual hand-held tools for bending, and this method has great limitations. Manual operation is greatly affected by factors such as the skill level, working state, and fatigue degree of workers. Different workers have different operation methods and forces, and even the same worker will have operation deviations due to fatigue after long-term work, which makes it impossible to guarantee the consistency of bending. For example, when producing a batch of automotive parts with the same shape, there will be obvious differences in key parameters such as bending angles and bending radii in the products bent manually, seriously affecting the stability and reliability of product quality. Moreover, the efficiency of manual bending is extremely low. Workers need to operate on each part one by one, and each bending requires a certain amount of time for positioning, applying force, etc., which is seriously out of line with the requirements of modern large-scale production. In today's automotive manufacturing industry that constantly pursues high-efficiency production, the low efficiency of manual bending has become a bottleneck restricting the expansion of production scale and is difficult to meet the rapidly growing market demand. In addition, there are also safety hazards in manual hand-held tool bending. During the operation process, workers need to be in close contact with tools and parts. Once an operation error occurs, such as the tool slipping or excessive force, it is very easy to cause harm to the workers themselves, increasing the enterprise's safety management costs and risks. Long-term engagement in this high-intensity manual operation will also cause damage to the physical health of workers, such as causing hand joint diseases and muscle strains. In summary, whether it is the deficiencies of traditional bending processing devices in the limiting link or the many problems brought by manual hand-held tool bending in the prior art, they have seriously restricted the quality and efficiency of automotive part bending processing. These problems not only increase the production cost but also reduce the product quality.
[0003] Therefore, those skilled in the art are committed to providing a bending processing device for automotive parts production that can effectively solve the above technical problems. Summary of the Invention
[0004] In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a bending processing device for automotive parts production that can effectively solve the above technical problems.
[0005] To achieve the above object, the present invention provides a bending processing device for automotive parts production, including an operating table; An adjustment and limit component, arranged at the front half of the operating table, for limiting automotive parts; A synchronous bending component, arranged in the middle section of the operating table, for bending automotive parts; A conveying and supporting component, extending along the length direction of the operating table and flush with the operating table at both ends, for conveying automotive parts and cooperating with the synchronous bending component to support automotive parts; A discharging component, inclinedly arranged on one side of the operating table and below the output end of the conveying and supporting component; An aggregate component, arranged below the discharging component, for collecting automotive parts.
[0006] Further, the operating table includes a feeding section, the rear end of the feeding section is provided with an adjustment section, the rear end of the adjustment section is provided with a bending section, and the rear end of the bending section is provided with a discharging section; The adjustment and limit component is arranged in the adjustment section, the synchronous bending component is arranged in the bending section, the feeding section and the adjustment section have the same width, the bending section and the discharging section have the same width, the width of the feeding section is less than the width of the discharging section, and both sides of the feeding section are operating areas; The feeding section, adjustment section, bending section and discharging section are of an integrally formed structure, the operating table has a plurality of accommodation cavities, and box doors are arranged at each accommodation cavity.
[0007] Further, the number of the adjustment and limit components is two, and the two adjustment and limit components are symmetrically arranged on both sides of the rear half of the adjustment table, and the adjustment table is arranged at the adjustment section; The adjusting and limiting component includes a movable plate. There is a spaced space between the lower end of the movable plate and the upper end of the adjusting table, and the height of the spaced space is less than the height of the automotive part. An anti-scratch layer is provided on the inner side of the movable plate. A screw rod is rotatably provided on the outer side of the movable plate. The screw rod is threadedly penetrated through the positioning plate, and the positioning plate is detachably provided on the outer side of the adjusting table by screws. An adjusting rotary disc is provided on the outer side of the positioning plate, and the adjusting rotary disc is connected to the screw rod. Guide rods are provided on both sides of the screw rod, and each guide rod is slidably penetrated through the positioning plate. The inner sides of the guide rods are simultaneously connected to the outer side of the movable plate, and limiting discs are threadedly connected to the outer sides of the guide rods.
[0008] Further, a bending support platform is provided on the bending section; The synchronous bending component includes a bending support frame provided on the operating table. A downward pressure cylinder is provided at the upper end of the bending support frame. The output end of the downward pressure cylinder passes through the bending support frame and extends downward to be connected to a downward pressure seat. Two bending cylinders are provided at the lower end of the downward pressure seat. L-shaped bending notches are provided on the inner sides of the lower half sections of the bending cylinders. The bending notches extend along the length direction of the bending cylinders and penetrate through the bending cylinders. The two sides of the bending support platform are cooperatively used with the bending notches on the two sides of the automotive part to bend the two sides of the automotive part.
[0009] Further, a weight reduction cavity is provided inside the bending cylinder and end caps are provided at least at one end. First rotating columns are rotatably provided at the upper half sections of both ends of the bending cylinder. Positioning seats are provided at both ends of the bending support platform. Two second rotating columns are rotatably provided on each positioning seat. Each first rotating column is respectively connected to each second rotating column through each tensioning return spring; The bending support platform includes a platform body. Two arc-shaped grooves are provided at the lower end of the platform body. The upper half sections of the bending cylinders are respectively rotatably provided at the arc-shaped grooves. A plurality of openings are provided in each arc-shaped groove; Swing rods are provided at each opening. Each swing rod can swing along the length direction of each opening. The lower ends of the swing rods are respectively detachably connected to the outer walls of the bending cylinders. The upper half sections of the swing rods extend out of the openings, and rotary support guide rollers are rotatably provided on both sides. Support seats are provided at the upper ends of the platform body on both sides of each opening. Arc-shaped guide openings are provided through the support seats. The rotary support guide rollers are respectively rotatably located at the arc-shaped guide openings and can move back and forth along the radian direction of the arc-shaped guide openings; An upper cover is provided at the upper end of the frustum, and each of the support seats is located within the upper cover. The upper cover and the frustum are detachably connected by screws. The output end of the lower pressing cylinder is connected to the upper end of the upper cover through a connecting plate.
[0010] Further, a plurality of positioning cylinders are provided at the upper end of the frustum, and a plurality of positioning posts are provided at the lower end of the upper cover. Each of the positioning posts is inserted into each of the positioning cylinders. Two guiding and buffering components are provided on both sides of the frustum. The guiding and buffering component includes a guiding seat connected to the frustum. The upper end of the guiding seat is connected to the bent support frame through a pressing rod. An extension column is provided at the lower end of the guiding seat. The extension column slidably passes through the limit guiding platform. A buffer spring is sleeved on the extension column. The buffer spring is located at the upper end of the limit guiding platform and is supported and limited by the limit guiding platform.
[0011] Further, an observation window is provided on one side of the bent support frame, and an operation screen is provided on the other side of the bent support frame.
[0012] Further, mounting grooves that communicate with each other are provided at the upper ends of the adjustment table and the bent support table. A strengthening seat is provided at the angle between the bent support table and the bent section. The conveying and supporting component includes a conveyor belt for conveying automotive parts. The conveyor belt is wound around each conveyor cylinder. The conveyor cylinder includes an inner cylinder and an outer cylinder. The outer wall of the inner cylinder is connected to the inner wall of the outer cylinder through a plurality of connecting plates. A plurality of anti-slip grooves arranged in a circular array are provided on the outer wall of the outer cylinder. A plurality of anti-slip ridges that cooperate with the anti-slip grooves are provided on the inner side of the conveyor belt. A conveying motor for driving the conveyor cylinder to rotate is provided on the bent support table. A bent support seat connected to the inner wall of the mounting groove is provided on the inner circle of the conveyor belt. The length of the bent support seat is the same as and matches the length of the bent cylinder. The bent support seat is located below each bent cylinder and is used to support the automotive parts when each bent cylinder and the bent support table cooperate to bend both sides of the automotive parts.
[0013] Further, the unloading component includes an inclined unloading guide. An unloading guide groove is provided on the unloading guide. The lower end of the unloading guide groove is detachably connected to the operation table through a plurality of support columns.
[0014] Furthermore, the aggregate component includes an aggregate box body with an upward opening. A plurality of braking wheels are provided at the lower end of the aggregate box body. A material receiving plate is arranged inside the aggregate box body. Guide blocks are arranged on both sides of the material receiving plate. Each guide block is respectively slidably arranged in each limiting groove. Each limiting groove is opened on the inner wall of the aggregate box body and extends upward through the upper end of the aggregate box body. A plurality of limiting blocks for closing the limiting grooves are threadedly arranged at the upper end of the aggregate box body; The lower end of the material receiving plate is connected to the upper end of a connecting column. A height adjusting plate is arranged at the lower end of the connecting column. An outer sleeve is arranged at the lower end of the height adjusting plate. The lower half of the outer sleeve is slidably sleeved on an inner sleeve. Each inner sleeve is connected to the bottom of the aggregate box body. A first return spring is simultaneously sleeved on the inner sleeve and the outer sleeve; Two rebounding members are symmetrically arranged on both sides of the connecting column; The rebounding member includes two first ear pieces connected to the connecting column. Each first ear piece is hinged with a first connecting block. The first connecting block is rotatably connected to the inner side of a first positioning disc. The outer side of the first positioning disc is connected to the upper half of an inner expansion rod. The lower half of the inner expansion rod slidably passes through an outer expansion rod. The outer expansion rod is connected to the inner side of a second positioning disc. The outer side of the second positioning disc is rotatably connected to a second connecting block. The second connecting block is hinged with each second ear piece. Each second ear piece is connected to the inclined surface of a base. The base is connected to the bottom of the aggregate box body. A second return spring is simultaneously sleeved on the inner expansion rod and the outer expansion rod.
[0015] The beneficial effects of the present invention are: Improve bending accuracy: The limiting component can be accurately adjusted. The two symmetrically arranged movable plates can horizontally move along the guide rod by rotating and adjusting the rotating disc, so as to accurately limit the automotive parts. During the subsequent processing, the position of the parts is guaranteed to be stable, preventing the bending accuracy from being affected due to deviation, effectively reducing the product size deviation, improving the product quality and reducing the defective rate.
[0016] Ensure bending consistency: The synchronous bending component adopts the method of driving the bending cylinder to cooperate with the bending support platform by a pressing cylinder for bending. This mechanical automation bending method avoids the influence of factors such as skill level, working state and fatigue degree of manual operation, ensures the consistency of key parameters such as bending angle and bending radius, and greatly improves the stability and reliability of product quality.
[0017] Improve production efficiency: The conveyor belt and conveyor cylinder of the conveying support assembly cooperate and are driven by a conveyor motor, which can quickly and smoothly convey automotive parts from the feeding section to the bending section and provide support during bending. Compared with the method of manual operation one by one, the production efficiency is greatly improved, meeting the requirements of modern large-scale production.
[0018] Ensure operation safety: The entire processing process has a high degree of automation, reducing the operation links where workers are in close contact with tools and parts, avoiding injuries to workers caused by mistakes such as tool slipping and excessive force, reducing the safety management costs and risks of the enterprise, and also reducing the damage to the physical health of workers.
[0019] Reduce energy consumption and costs: A weight reduction cavity is provided inside the bending cylinder, which reduces its own weight and the energy consumption of equipment operation. At the same time, the weight reduction cavity enables the tension return spring to work better, reduces the replacement frequency of the tension return spring, extends its service life, and thus reduces the usage cost.
[0020] Optimize unloading and aggregation: The design of the inclined unloading guide and guide groove of the unloading assembly facilitates the sliding of the bent parts. The receiving plate of the aggregation assembly can automatically adjust the height according to the weight of the parts. Through the action of the first return spring and the second return spring, it can not only avoid damage to the parts due to height difference, but also facilitate the operator to take out the parts at the bottom of the aggregation box, with the beneficial effect of improving the convenience of unloading and aggregation. Description of the Drawings
[0021] Figure 1 is a schematic structural diagram of a specific embodiment of the present invention.
[0022] Figure 2 is a three-dimensional structural diagram of the present invention.
[0023] Figure 3 is Figure 2 a partial enlarged structural diagram at A in
[0024] Figure 4 is a schematic structural diagram of the connection of components such as the adjustment table in the present invention.
[0025] Figure 5 is a schematic structural diagram of the connection between the adjustment table and the bending support table.
[0026] Figure 6 is a schematic structural diagram of components such as the synchronous bending assembly.
[0027] Figure 7 is Figure 6 a partial enlarged structural diagram at B in
[0028] Figure 8 is Figure 7Schematic diagram of the locally enlarged structure at position C
[0029] Figure 9 It is a schematic diagram of the structure of components such as a frustum
[0030] Figure 10 Is Figure 9 Schematic diagram of the locally enlarged structure at position D
[0031] Figure 11 It is a schematic diagram of the structure of the upper cover
[0032] Figure 12 It is a schematic diagram of the structure of the frustum
[0033] Figure 13 It is a schematic diagram of the structure of the bending cylinder
[0034] Figure 14 It is a sectional view schematic diagram of the bending cylinder
[0035] Figure 15 It is a schematic diagram of the structure of the aggregate assembly
[0036] Figure 16 It is a schematic diagram of the internal structure of the aggregate assembly
[0037] Figure 17 Is Figure 16 Schematic diagram of the locally enlarged structure at position G
[0038] Figure 18 Is Figure 16 Schematic diagram of the locally enlarged structure at position E
[0039] Figure 19 Is Figure 16 Schematic diagram of the locally enlarged structure at position F
[0040] Figure 20 It is a schematic diagram of the structure of the inner telescopic rod and the outer telescopic rod used in cooperation
[0041] Figure 21 It is a schematic diagram of the structure of the transmission cylinder and components such as the transmission belt used in cooperation
[0042] Figure 22 Is Figure 21 Schematic diagram of the locally enlarged structure at position H
[0043] Figure 23 It is a schematic diagram of the structure of the adjustment and limit assembly Detailed implementation mode
[0044] The present invention will be further described below with reference to the accompanying drawings and embodiments: In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0045] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "setting", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] As Figures 1 to 23 shown, a bending processing device for automobile part production includes an operation table 2; An adjustment and limit component 1, arranged at the front half of the operation table 2, for limiting automobile parts; A synchronous bending component 3, arranged at the middle section of the operation table 2, for bending automobile parts; A conveying and supporting component 5, extending along the length direction of the operation table 2 and flush with the operation table 2 at both ends, for conveying automobile parts and cooperating with the synchronous bending component 3 to support automobile parts; A discharging component 6, inclinedly arranged on one side of the operation table 2 and located below the output end of the conveying and supporting component 5; An aggregate component 7, arranged below the discharging component 6, for collecting automobile parts.
[0047] The operation table 1 includes a feeding section 8, the rear end of the feeding section 8 is provided with an adjustment section 9, the rear end of the adjustment section 9 is provided with a bending section 10, and the rear end of the bending section 10 is provided with a discharging section 11; The adjustment and limit component 1 is arranged in the adjustment section 9, the synchronous bending component 3 is arranged in the bending section 10, the feeding section 8 and the adjustment section 9 have the same width, the bending section 10 and the discharging section 11 have the same width, the width of the feeding section 8 is less than the width of the discharging section 11, and both sides of the feeding section 8 are operation areas 12; The feeding section 8, the adjusting section 9, the bending section 10, and the discharging section 11 are of an integrally formed structure. The operating table 1 has a number of accommodation cavities, and a box door 13 is provided at each accommodation cavity.
[0048] There are two adjusting and limiting components 1, and the two adjusting and limiting components 1 are symmetrically arranged on both sides of the rear half of the adjusting table 15. The adjusting table 15 is arranged at the adjusting section 9; The adjusting and limiting component 1 includes a movable plate 16. There is a spaced space 22 between the lower end of the movable plate 16 and the upper end of the adjusting table 15. The height of the spaced space 22 is less than the height of the automotive part. There is an anti-scratch layer on the inner side of the movable plate 16. A screw rod 17 is rotatably arranged on the outer side of the movable plate 16. The screw rod 17 is threadedly penetrated through a positioning plate 18. The positioning plate 18 is detachably arranged on the outer side of the adjusting table 15 by screws. An adjusting rotary disc 19 is provided on the outer side of the positioning plate 18. The adjusting rotary disc 19 is connected to the screw rod 17. Guide rods 20 are arranged on both sides of the screw rod 17. Each guide rod 20 is slidably penetrated through the positioning plate 18. The inner sides of the guide rods 20 are simultaneously connected to the outer side of the movable plate 16. Limiting discs 21 are threadedly connected to the outer sides of the guide rods 20.
[0049] A bending support table 23 is arranged on the bending section 10; The synchronous bending component 3 includes a bending support frame 22 arranged on the operating table 2. A downward pressure cylinder 25 is arranged at the upper end of the bending support frame 22. The output end of the downward pressure cylinder 25 passes through the bending support frame 22 and extends downward to be connected to a downward pressure seat 26. Two bending cylinders 27 are arranged at the lower end of the downward pressure seat 26. L-shaped bending notches 28 are provided on the inner sides of the lower half sections of the bending cylinders 27. The bending notches 28 extend along the length direction of the bending cylinders 27 and penetrate through the bending cylinders 27. The two sides of the bending support table 23 are used in cooperation with the bending notches 28 to bend the two sides of the automotive part.
[0050] A weight-reducing cavity 200 is arranged inside the bending cylinder 27 and end covers are provided at least at one end. First rotating columns 29 are rotatably arranged at the upper half sections of both ends of the bending cylinder 27. Positioning seats 30 are arranged at both ends of the bending support table 23. Two second rotating columns 31 are rotatably arranged on each positioning seat 30. The first rotating columns 29 are respectively connected to the second rotating columns 31 through tensioning return springs 32; among them, the tensioning return springs can be one group or multiple groups, depending on the total amount of the bending cylinders 27. At the same time, the bending cylinders 27 adopt a hollow structure, and the weight is also greatly reduced.
[0051] The bent support table 23 includes a table body 33. Two arc-shaped grooves 35 are formed at the lower end of the table body 33. The upper half sections of the respective bent cylinders 27 are rotatably arranged at the respective arc-shaped grooves 35. A plurality of openings 36 are arranged in each of the arc-shaped grooves 35; A swing rod 37 is arranged at each of the openings 36. Each swing rod 37 can swing along the length direction of each opening 36. The lower ends of the respective swing rods 37 are detachably connected to the outer walls of the respective bent cylinders 27. The upper half sections of the respective swing rods 37 extend out of the openings 36, and rotary support guide rollers 38 are rotatably arranged on both sides. Support seats 39 are arranged at the upper ends of the table body 33 on both sides of each opening 36. An arc-shaped guide opening 50 penetrating through is formed in each of the support seats 39. The respective rotary support guide rollers 38 are rotatably located at the respective arc-shaped guide openings 50 and can move back and forth along the radian direction of the arc-shaped guide openings 50; An upper cover body 51 is arranged at the upper end of the table body 33. The respective support seats 39 are located within the upper cover body 51. The upper cover body 51 and the table body 33 are detachably connected by screws. The output end of the lower pressing cylinder 25 is connected to the upper end of the upper cover body 51 through a connecting disk 52.
[0052] A plurality of positioning cylinders 53 are arranged at the upper end of the table body 33. A plurality of positioning columns 55 are arranged at the lower end of the upper cover body 51. The respective positioning columns 55 are inserted into the respective positioning cylinders 53; Two guide and buffer assemblies 56 are arranged on both sides of the table body 33; The guide and buffer assembly 56 includes a guide seat 57 connected to the table body 33. The upper end of the guide seat 57 is connected to the bent support frame 22 through a pressing rod 58. An extension column 59 is arranged at the lower end of the guide seat 57. The extension column 59 slidably penetrates through a limit guide table 61. A buffer spring 60 is sleeved on the extension column 59. The buffer spring 60 is located at the upper end of the limit guide table 61 and is supported and limited by the limit guide table 61.
[0053] An observation window 62 is formed on one side of the bent support frame 22. An operation screen 63 is arranged on the other side of the bent support frame 22.
[0054] Installation grooves 65 that communicate with each other are formed at the upper ends of the adjustment table 15 and the bent support table 23. A strengthening seat 66 is arranged at the included angle between the bent support table 23 and the bent section 10; The conveying and supporting assembly 5 includes a conveyor belt 67 for conveying automotive parts. The conveyor belt 67 is wound around each conveyor cylinder 68. The conveyor cylinder 68 includes an inner cylinder 69 and an outer cylinder 70. The outer wall of the inner cylinder 69 is connected to the inner wall of the outer cylinder 70 by a plurality of connecting plates 71. A plurality of anti-slip grooves 72 arranged in a circular array are provided on the outer wall of the outer cylinder 70. A plurality of anti-slip ridges 73 that cooperate with the anti-slip grooves 72 are provided on the inner side of the conveyor belt 67; A conveyor motor 75 for driving the rotation of the conveyor cylinder 68 is provided on the bent support table 23. A bent support seat 76 connected to the inner wall of the mounting groove 65 is provided on the inner circle of the conveyor belt 67. The length of the bent support seat 76 is the same as and cooperates with the bent cylinder 27. The bent support seat 76 is located below each bent cylinder 27 and is used to support the automotive parts 99 when the two sides of the automotive parts 99 are bent by the cooperation of each bent cylinder 27 and the bent support table 23.
[0055] The discharging assembly 6 includes an inclined discharging guide 77. A discharging guide groove 78 is provided in the discharging guide 77. The lower end of the discharging guide groove 78 is detachably connected to the operating table 2 by a plurality of support columns 79.
[0056] The collecting assembly 7 includes a collecting box body 80 with an upward opening. A plurality of brake wheels 81 are provided at the lower end of the collecting box body 80. A receiving plate 82 is provided in the collecting box body 80. Guide blocks 83 are provided on both sides of the receiving plate 82. Each guide block 83 is respectively slidably arranged in each limiting groove 85. Each limiting groove 85 is opened on the inner wall of the collecting box body 80 and extends upward through the upper end of the collecting box body 80. A plurality of limiting blocks 90 for closing the limiting grooves 85 are threadedly provided at the upper end of the collecting box body 80; The lower end of the receiving plate 82 is connected to the upper end of a connecting column 86. A height adjusting plate 87 is provided at the lower end of the connecting column 86. An outer sleeve 100 is provided at the lower end of the height adjusting plate 87. The lower half of the outer sleeve 100 is slidably sleeved on an inner sleeve 88. Each inner sleeve 88 is connected to the bottom of the collecting box body 80. A first return spring 89 is simultaneously sleeved on the inner sleeve 88 and the outer sleeve 100; Two resilient members 101 are symmetrically arranged on both sides of the connecting column 86; The resilient member 101 includes two first lugs 102 connected to the connecting column 86. Each first lug 102 is hinged with a first connecting block 103. The first connecting block 103 is rotatably connected to the inner side of the first positioning disc 105. The outer side of the first positioning disc 105 is connected to the upper half of the inner telescopic rod 132. The lower half of the inner telescopic rod 132 slidably passes through the outer telescopic rod 133. The outer telescopic rod 133 is connected to the inner side of the second positioning disc 107. The outer side of the second positioning disc 107 is rotatably connected to a second connecting block 108. The second connecting block 108 is hinged with each second lug 109. Each second lug 109 is connected to the inclined surface 131 of the base 130. The base 130 is connected to the bottom of the aggregate box 80. The second return spring 300 is simultaneously sleeved on the inner telescopic rod 132 and the outer telescopic rod 133..
[0057] The optimal working principle of the present invention is as follows: Place the automotive parts on the feeding section 8 of the operating table 2. The operating areas 12 on both sides of the feeding section 8 facilitate the operators to load the materials. The operators adjust the limiting component 1 to make it start working, and rotate the adjusting rotary disc 19 to drive the screw rod 17 to rotate. Since the screw rod 17 is threadedly arranged on the positioning plate 18, when the screw rod 17 rotates, it will drive the movable plate 16 to move horizontally along the guide rod 20. The two movable plates 16 symmetrically arranged on both sides of the rear half section of the adjusting table 15 approach or move away from each other to precisely limit the automotive parts, ensuring the stable position of the parts during subsequent processing and preventing deviation from affecting the bending accuracy.
[0058] Start the transmission motor 75, and the transmission motor 75 drives the transmission cylinder 68 to rotate. The transmission cylinder 68 is composed of an inner cylinder 69 and an outer cylinder 70. The anti-slip grooves 72 on the outer wall of the outer cylinder 70 cooperate with the anti-slip ridges 73 on the inner side of the transmission belt 67. This structural design not only reduces the overall weight but also makes the cooperation between the transmission belt 67 and the transmission cylinder 68 more stable during transmission, so that the transmission belt 67 runs stably, and then smoothly conveys the automotive parts located at the feeding section 8 to the bending section 10. During the conveying process, the conveying support component 5 is not only responsible for conveying the parts but also can cooperate with the synchronous bending component 3 to provide reliable support for the bending operation, ensuring that the parts will not deform due to uneven stress during bending.
[0059] When the automotive parts are conveyed to the bending section 10, the synchronous bending assembly 3 starts to operate. The pressing cylinder 25 is activated, and its output end pushes the pressing seat 26 downward. The two bending cylinders 27 at the lower end of the pressing seat 26 then descend. The L-shaped bending notches 28 on the inner side of the lower half of the bending cylinder 27 are closely fitted with both sides of the bending support platform 23. When the bending notch 28 contacts the part to be bent, the two bending cylinders 27 are squeezed by the automotive parts to be bent, and thus rotate inward to bend both sides of the automotive parts. The positioning seat 30 not only facilitates the installation of the tensioning return spring 32, but also its bottom can tightly press and position the part to be bent, further improving the stability during bending. When the two bending cylinders 27 rotate in opposite directions during the bending process, the tensioning return spring 32 is stretched due to the pulling force from the bending cylinder 27, and the swing rod 37 drives the rotating support guide roller 38 to move within the arc-shaped guide opening 50. The rotating support guide roller 38 not only supports the weight of the bending cylinder 27, but also plays a guiding role, making its operation more stable.
[0060] The weight-reducing cavity 200 inside the bending cylinder 27 can reduce its own weight, lower energy consumption, improve the operating efficiency of the equipment, and enable the tensioning return spring 32 to work better, reduce the replacement frequency of the tensioning return spring 32, extend its service life, and thus reduce the usage cost. After bending, the tensioning return spring 32 can quickly reset the bending cylinder 27 to prepare for the next bending operation. In addition, the bending support seat 76 can support the automotive parts during bending; the bent automotive parts continue to move to the discharging section 11 along the conveyor belt 67, and then are discharged through the discharging assembly 6. The discharging guide member 77 is inclined, and the discharging guide groove 78 thereon guides the parts to slide down. The parts slide down along the discharging guide groove 78 and finally fall into the collecting box body 80 of the collecting assembly 7; To avoid damaging the processed parts due to the height difference, this device can automatically adjust the distance between the receiving plate 82 and the discharging guide groove 78 without any power source, saving usage and manufacturing costs and without manual intervention, preventing the distance between the discharging guide groove 78 and the receiving plate 82 from being too large, resulting in the processed parts falling from a high place and being damaged. The specific working principle is as follows: When multiple components fall onto the receiving plate 82, as the number of components increases, the weight on the receiving plate 82 increases. At this time, the receiving plate 82 moves downward. As the receiving plate 82 moves downward, the connecting column 86 also moves downward accordingly, thereby causing each inner telescopic rod 132 and outer telescopic rod 133 to swing downward simultaneously. At the same time, the inner telescopic rod 132 contracts into the outer telescopic rod 133, and each inner telescopic rod 132 and outer telescopic rod swing in opposite directions, while squeezing the second return spring 300. At the same time, the inner sleeve 88 contracts into the outer sleeve 100, and the first return spring 89 is squeezed. In this way, as the weight on the receiving plate 82 increases gradually with the increase in the number of components, the receiving plate 82 moves downward slowly to load more components. After being filled, the aggregate assembly 7 can be removed. When the components inside the aggregate assembly 7 are taken out, the weight on the receiving plate 82 gradually decreases. At this time, the first return spring 89 rebounds, causing the receiving plate 82 to rise. As the receiving plate 82 rises, the distance between the components at the bottom of the aggregate box 80 and the operator is shortened, making it more convenient for the operator to take out the components located at the bottom of the aggregate box 80 and more labor-saving. As the receiving plate 82 rises through the first return spring 89, the inner telescopic rod 132 and the outer telescopic rod 133 also swing upward to return to their positions. At the same time, under the action of the second return spring 300, the inner telescopic rod 132 extends, realizing the return of the receiving plate 82.
[0061] The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and variations based on the concept of the present invention without creative labor. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field according to the concept of the present invention through logical analysis, reasoning, or limited experiments on the basis of the prior art should be within the protection scope determined by the claims.
Claims
1. A bending processing device for automobile part production, characterized in that: Comprising an operating table (2); An adjusting and limiting component (1), arranged at the front half section of the operating table (2), for limiting automotive parts; A synchronous bending component (3), arranged at the middle section of the operating table (2), for bending automotive parts; A conveying and supporting component (5), extending along the length direction of the operating table (2) and flush with the operating table (2) at both ends, for conveying automotive parts and cooperating with the synchronous bending component (3) to support automotive parts; A discharging component (6), inclined and arranged on one side of the operating table (2) and below the output end of the conveying and supporting component (5); An aggregate component (7), arranged below the discharging component (6), for collecting automotive parts.
2. The bending processing device for automobile part production according to claim 1, characterized in that: The operating table (1) includes a feeding section (8), the rear end of the feeding section (8) is provided with an adjusting section (9), the rear end of the adjusting section (9) is provided with a bending section (10), and the rear end of the bending section (10) is provided with a discharging section (11); The adjusting and limiting component (1) is arranged at the adjusting section (9), the synchronous bending component (3) is arranged at the bending section (10), the feeding section (8) and the adjusting section (9) have the same width, the bending section (10) and the discharging section (11) have the same width, the width of the feeding section (8) is less than the width of the discharging section (11), and both sides of the feeding section (8) are operating areas (12); The feeding section (8), the adjusting section (9), the bending section (10) and the discharging section (11) are of an integrally formed structure, and the operating table (1) has a plurality of accommodating cavities, and a box door (13) is arranged at each accommodating cavity.
3. The bending processing device for automobile part production according to claim 2, characterized in that: The number of the adjusting and limiting components (1) is two, and the two adjusting and limiting components (1) are symmetrically arranged on both sides of the rear half section of the adjusting table (15), and the adjusting table (15) is arranged at the adjusting section (9); The adjusting and limiting component (1) includes a movable plate (16), there is a spaced space (22) between the lower end of the movable plate (16) and the upper end of the adjusting table (15), the height of the spaced space (22) is less than the height of the automotive part, there is an anti-scratch layer on the inner side of the movable plate (16), a screw rod (17) is rotatably arranged on the outer side of the movable plate (16), the screw rod (17) is threadedly penetrated through a positioning plate (18), the positioning plate (18) is detachably arranged on the outer side of the adjusting table (15) by screws, an adjusting rotary disc (19) is arranged on the outer side of the positioning plate (18), the adjusting rotary disc (19) is connected with the screw rod (17), guide rods (20) are arranged on both sides of the screw rod (17), each guide rod (20) is slidably penetrated through the positioning plate (18), the inner sides of the guide rods (20) are simultaneously connected with the outer side of the movable plate (16), and a limiting disc (21) is threadedly connected to the outer side of each guide rod (20).
4. The bending processing device for automobile parts production according to claim 3, characterized in that: A bending support table (23) is arranged on the bending section (10); The synchronous bending assembly (3) includes a bending support frame (22) arranged on the operation table (2). A downward pressing cylinder (25) is arranged at the upper end of the bending support frame (22). The output end of the downward pressing cylinder (25) passes through the bending support frame (22) and extends downward to be connected with a downward pressing seat (26). Two bending cylinders (27) are arranged at the lower end of the downward pressing seat (26). An L-shaped bending notch (28) is formed inside the lower half of each bending cylinder (27). The bending notch (28) extends along the length direction of the bending cylinder (27) and penetrates through the bending cylinder (27). Each bending notch (28) and both sides of the bending support platform (23) are used in cooperation to bend both sides of the automotive part.
5. The bending processing device for automobile part production according to claim 4, characterized in that: A weight reduction cavity (200) is arranged inside the bending cylinder (27), and end covers are arranged at least at one end. First rotating columns (29) are rotatably arranged at the upper half of both ends of the bending cylinder (27). Positioning seats (30) are arranged at both ends of the bending support platform (23). Two second rotating columns (31) are rotatably arranged on each positioning seat (30). Each first rotating column (29) is respectively connected with each second rotating column (31) through each tensioning return spring (32); The bending support platform (23) includes a platform body (33). Two arc-shaped grooves (35) are formed at the lower end of the platform body (33). The upper half of each bending cylinder (27) is respectively rotatably arranged at each arc-shaped groove (35). A plurality of openings (36) are arranged in each arc-shaped groove (35); Swing rods (37) are arranged at each opening (36). Each swing rod (37) can swing along the length direction of each opening (36). The lower ends of each swing rod (37) are respectively detachably connected with the outer walls of each bending cylinder (27). The upper half of each swing rod (37) extends out of the opening (36), and rotating support guide rollers (38) are rotatably arranged on both sides. Support seats (39) are arranged at the upper end of the platform body (33) on both sides of each opening (36). A through arc-shaped guide opening (50) is formed on each support seat (39). Each rotating support guide roller (38) is respectively rotatably located at each arc-shaped guide opening (50) and can move back and forth along the radian direction of the arc-shaped guide opening (50); An upper cover body (51) is arranged at the upper end of the platform body (33). Each support seat (39) is respectively located inside the upper cover body (51). The upper cover body (51) and the platform body (33) are detachably connected by screws. The output end of the downward pressing cylinder (25) is connected with the upper end of the upper cover body (51) through a connecting plate (52).
6. The bending processing device for automotive part production according to claim 5, characterized in that: A plurality of positioning cylinders (53) are arranged at the upper end of the platform body (33). A plurality of positioning columns (55) are arranged at the lower end of the upper cover body (51). Each positioning column (55) is respectively inserted into each positioning cylinder (53); Two guiding and buffering assemblies (56) are arranged on both sides of the platform body (33); The guiding and buffering assembly (56) includes a guiding seat (57) connected to the table body (33). The upper end of the guiding seat (57) is connected to the bent support frame (22) through a pressing rod (58). The lower end of the guiding seat (57) is provided with an extension column (59). The extension column (59) slidably penetrates through a limit guiding platform (61). A buffering spring (60) is sleeved on the extension column (59). The buffering spring (60) is located at the upper end of the limit guiding platform (61) and is supported and limited by the limit guiding platform (61).
7. The bending processing device for automotive parts production according to claim 6, characterized in that: An observation window (62) is formed on one side of the bent support frame (22), and an operation screen (63) is arranged on the other side of the bent support frame (22).
8. The bending processing device for automotive parts production according to claim 7, characterized in that: An installation groove (65) that penetrates through each other is formed at the upper ends of the adjusting table (15) and the bent supporting table (23). A reinforcing seat (66) is arranged at the included angle between the bent supporting table (23) and the bent section (10). The conveying and supporting assembly (5) includes a conveyor belt (67) for conveying automotive parts. The conveyor belt (67) is wound around each conveying cylinder (68). The conveying cylinder (68) includes an inner cylinder (69) and an outer cylinder (70). The outer wall of the inner cylinder (69) is connected to the inner wall of the outer cylinder (70) through a plurality of connecting plates (71). A plurality of anti-slip grooves (72) arranged in a circular array are formed on the outer wall of the outer cylinder (70). A plurality of anti-slip ridges (73) that cooperate with the anti-slip grooves (72) are arranged on the inner side of the conveyor belt (67). A conveying motor (75) for driving the conveying cylinder (68) to rotate is arranged on the bent supporting table (23). A bent supporting seat (76) connected to the inner wall of the installation groove (65) is arranged on the inner circle of the conveyor belt (67). The length of the bent supporting seat (76) is the same as and cooperates with the bent cylinder (27). The bent supporting seat (76) is located below each bent cylinder (27) and is used for supporting the automotive parts when the bent cylinders (27) and the bent supporting table (23) cooperate to bend both sides of the automotive parts (99).
9. The bending processing device for automotive parts production according to claim 8, characterized in that: The discharging assembly (6) includes an inclined discharging guide (77). A discharging guide groove (78) is formed on the discharging guide (77). The lower end of the discharging guide groove (78) is detachably connected to the operation table (2) through a plurality of support columns (79).
10. The bending processing device for automotive part production according to any one of claims 1 to 9, characterized in that: The aggregate component (7) includes an aggregate box body (80) with an upward opening. A plurality of brake wheels (81) are provided at the lower end of the aggregate box body (80). A material receiving plate (82) is arranged inside the aggregate box body (80). Guide blocks (83) are arranged on both sides of the material receiving plate (82). Each of the guide blocks (83) is slidably arranged in each limiting groove (85). Each of the limiting grooves (85) is formed in the inner wall of the aggregate box body (80) and extends upward through the upper end of the aggregate box body (80). A plurality of limiting blocks (90) for closing the limiting grooves (85) are threadedly arranged at the upper end of the aggregate box body (80). The lower end of the material receiving plate (82) is connected to the upper end of a connecting column (86). A height adjusting plate (87) is arranged at the lower end of the connecting column (86). An outer sleeve (100) is arranged at the lower end of the height adjusting plate (87). The lower half of the outer sleeve (100) is slidably sleeved on an inner sleeve (88). Each of the inner sleeves (88) is connected to the bottom of the aggregate box body (80). A first return spring (89) is simultaneously sleeved on the inner sleeve (88) and the outer sleeve (100). Two resilient members (101) are symmetrically arranged on both sides of the connecting column (86). The resilient member (101) includes two first ear pieces (102) connected to the connecting column (86). A first connecting block (103) is hinged to each of the first ear pieces (102). The first connecting block (103) is rotatably connected to the inner side of a first positioning disc (105). The outer side of the first positioning disc (105) is connected to the upper half of an inner telescopic rod (132). The lower half of the inner telescopic rod (132) slidably passes through an outer telescopic rod (133). The outer telescopic rod (133) is connected to the inner side of a second positioning disc (107). A second connecting block (108) is rotatably connected to the outer side of the second positioning disc (107). The second connecting block (108) is hinged to each of the second ear pieces (109). Each of the second ear pieces (109) is connected to an inclined surface (131) of a base (130). The base (130) is connected to the bottom of the aggregate box body (80). A second return spring (300) is simultaneously sleeved on the inner telescopic rod (132) and the outer telescopic rod (133).
Citation Information
Cited By
Part machining device and machining method thereof
CN121222889A