A structure for coil material connection and feeding

By designing automatic feeding and welding structures for coils, scalding problems caused by unskilled manual operation and the realization of automated production processes are solved, and production efficiency and safety are improved.

CN222696224UActive Publication Date: 2025-04-01JUDING ELECTRONIC TECH (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202421427335.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-01
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the existing coil welding process, inadequate manual operation can easily lead to scalding and cannot realize automated production processes.

Method used

A structure for coil feeding and feeding is designed, including components such as mobile modules, motors, fixed plates, movable plates, feeding racks, etc., and the automatic feeding and welding of the coil is realized through transmission members.

Benefits of technology

The risk of injury is reduced through machine operation, and the automated production process of welding stations is realized, which improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a structure for coil material connection and feeding, aiming to solve the problem that unskilled manual operation under the existing technology can easily burn oneself; it is impossible to reduce labor to meet the automated production process. The structure includes a mobile module, the mobile module includes a driven wheel; a motor, the motor is connected to the driving wheel; a fixed plate, the fixed plate is connected to the mobile module; a movable plate, the movable plate is connected to the motor and can be movably mounted on the fixed plate, the relative position of the movable plate can be adjusted by the fixed plate, and the driving wheel and the driven wheel can be transmitted through the transmission member; a feeding rack, the feeding rack includes a plurality of feeding positions; feeding positions, the feeding positions include position one and position two, the height of position one is a, the height of position two is b, a>b, and an avoidance is provided between position one and position two. Through machine operation, the possibility of personal injury is reduced; the number of operators at the welding station is reduced to meet the automated production process.
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Description

Technical Field

[0001] The utility model belongs to the field of coil feeding, in particular to a structure used for coil material connection and feeding. Background Art

[0002] The existing coil welding method is usually as follows: the operator manually places the coil on the corresponding fixture at the corresponding workstation, then places the corresponding welding points of the material strip on the corresponding welding points on the coil, then melts the solder wire on the heated electric soldering iron, and finally places the molten solder wire on the avoidance port, thus completing the welding of the coil and the material strip.

[0003] There are the following problems:

[0004] 1. Unskilled manual operation can easily burn yourself;

[0005] 2. It is impossible to reduce manpower to meet the needs of automated production processes. Utility Model Content

[0006] (1) Technical issues to be solved

[0007] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a structure for coil material connection and feeding, aiming to solve the technical problems existing in the background technology under the prior art.

[0008] (2) Technical solution

[0009] A structure for coil material receiving and feeding, comprising: a moving module, the moving module comprising a driven wheel; a motor, the motor connected to a driving wheel; a fixed plate, the fixed plate connected to the moving module; a movable plate, the movable plate connected to the motor and movably mounted on the fixed plate, the relative position of the movable plate can be adjusted by the fixed plate, the driving wheel and the driven wheel can be transmitted by a transmission member; a feeding rack, the feeding rack comprising a plurality of feeding positions; feeding positions, the feeding positions comprising position one and position two, the height of position one being a, the height of position two being b, a>b, and an avoidance opening being provided between position one and position two.

[0010] Furthermore, the surface at position 2 is provided with a column, and the surface at position 1 is provided with a channel.

[0011] Furthermore, the column has a slideway 1 on a side away from position 2, and the channel has a slideway 2 on a side away from position 1.

[0012] Furthermore, the driven wheel is arranged on the outside of the fixed seat of the mobile module, and the moving block of the mobile module can be driven to move by rotating the driven wheel. The fixed seat is raised by a lifting seat, and the lifting seat can serve as a hard limit of the moving block. The driving wheel and the driven wheel can be connected through a transmission component.

[0013] Furthermore, the transmission component is a synchronous belt.

[0014] Furthermore, the transmission component is a chain.

[0015] Furthermore, the fixed plate comprises an L-shaped plate, a connecting block is provided on one side of a short side of the L-shaped plate, a mounting position is provided on one side of a long side of the L-shaped plate, and the movable plate is mounted on the fixed plate through the mounting position.

[0016] Furthermore, the connecting block is fixed to the moving module and is installed at the lower side, left side or right side of the moving module.

[0017] Furthermore, a threaded hole is provided on one side of the short side of the L-shaped plate, and a long hole one is provided on the movable plate. The threaded hole cooperates with the threaded column to support the movable plate, so that the movable plate can move within the length range of the long hole one.

[0018] Furthermore, a threaded hole is provided on one side of the short side of the L-shaped plate, and a second long hole is provided on the fixed plate. The threaded hole cooperates with the threaded column to support the movable plate, so that the movable plate can move within the length range of the second long hole.

[0019] (3) Beneficial effects

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] 1. Reduce the possibility of personal injury through machine operation;

[0022] 2. Reduce the number of operators at welding stations to meet the automated production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 : An isometric view of the utility model.

[0024] Figure 2 : The utility model Figure 1 A magnified view of the part at location Ⅰ.

[0025] Figure 3 : The utility model Figure 2 Medium AA perspective section view.

[0026] Figure 4 : Schematic diagram of the position of the lifting block of the utility model.

[0027] Figure 5 : L-shaped plate structure diagram of the utility model.

[0028] Figure 6 : The structural diagram of the utility model installed at the lower side of the mobile module.

[0029] Figure 7 : The structural diagram of the installation position of the utility model is on the left side of the mobile module.

[0030] Figure 8 : The structural diagram of the installation position of the utility model is on the right side of the mobile module.

[0031] Fig. 9 : A schematic diagram of the utility model when the long strip hole is on the movable plate.

[0032] Fig.10 : A schematic diagram of the utility model when the elongated hole 2 is on the fixed plate.

[0033] The markings of the components in the accompanying drawings are as follows:

[0034] 1-mobile module, 11-driven wheel, 12-fixed seat, 13-moving block, 14-transmission component, 15-lifting seat

[0035] 2-motor, 21-driving wheel,

[0036] 3-fixed plate, 31-L-type plate, 311-threaded hole, 312-threaded column, 32-connecting block, 33-installation position,

[0037] 4- movable plate, 41- long hole 1, 42- long hole 2,

[0038] 5-feeding rack, 51-feeding position, 511-position one, 512-position two, 513-column, 5131-slide one, 514-channel, 5141-slide two, 515-avoidance. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0040] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0041] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0042] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0043] Please refer to Figure 1-10 ,

[0044] like Figure 1 , Figure 2 , Figure 3 As shown, the utility model provides a structure for coil material receiving and feeding, including: a mobile module 1, the mobile module 1 includes a driven wheel 11; a motor 2, the motor 2 is connected to a driving wheel 21; a fixed plate 3, the fixed plate 3 is connected to the mobile module 1; a movable plate 4, the movable plate 4 is connected to the motor 2 and can be movably mounted on the fixed plate 3, the relative position of the movable plate 4 can be adjusted by the fixed plate 3, the driving wheel 21 and the driven wheel 11 can be transmitted through a transmission member 14; a feeding rack 5, the feeding rack 5 includes a plurality of feeding positions 51; the feeding positions 51, the feeding positions 51 include a position one 511 and a position two 512, the height of the position one 511 is a, the height of the position two 512 is b, and a>b, and an avoidance opening 515 is provided between the position one 511 and the position two 512. Specifically, the feed rack 5 with multiple feeding positions 51 can feed multiple coils at one time, thereby improving the feeding efficiency. In this embodiment, a feed rack 5 has two feeding positions 51, and the feeding positions 51 include position 1 511 and position 2 512. Position 1 511 is used to place the coil terminal, and position 2 512 is used to place the hollow cylinder formed by the coil winding. The height of position 1 511 is higher than that of position 2 512. When the feed position 51 moves to the subsequent welding position, the coil terminal can be preferentially contacted with the object to be welded, which is convenient for welding. An avoidance port 515 is provided between position 1 511 and position 2 512 to facilitate welding by welding heads arranged relatively up and down. The screw rod inside the mobile module 1 is connected with the driven wheel 11. The screw rod inside the mobile module 1 can be driven to rotate by rotating the driven wheel 11. The power source of the mobile module 1 comes from the motor 2. The motor 2 is arranged on the movable plate 4 that can move on the fixed plate 3. There is a driving wheel 21 on the output shaft of the motor 2. By adjusting the movable plate 4, the relative position between the driving wheel 21 and the driven wheel 11 can be indirectly adjusted, and then the tightness of the transmission member 14 can be adjusted. In this way, the transmission efficiency between the driving wheel 21 and the driven wheel 11 can be adjusted, and the installation or later replacement of the transmission member 14 is also convenient. In order to prevent the coil from being vibrated out in the feeding position 51, the cylinder used in this structure is provided with a buffer structure.

[0045] like Figure 2 , Figure 3 As shown, the surface of the second position 512 is provided with a column 513, and the surface of the first position 511 is provided with a channel 514. Further, the surface of the second position 512 is provided with a column 513 to facilitate the positioning of the hollow cylinder formed after the coil is wound, and the channel 514 on the surface of the first position 511 can position the wiring terminal of the coil to prevent the welding head from not being able to accurately contact the wiring terminal of the coil.

[0046] like Figure 2 As shown, the column 513 has a slideway 1 5131 on the side away from the second position 512, and the channel 514 has a slideway 2 5141 on the side away from the first position 511. Preferably, the column 513 has a slideway 1 5131 on the side away from the second position 512, which can correct the positioning when the hollow column formed by the coil falls inaccurately, and the channel 514 is provided with a slideway 2 5141 on the side away from the first position 511, which can correct the positioning of the coil terminal when the coil terminal falls inaccurately.

[0047] like Figure 4 As shown, the driven wheel 11 is arranged on the outside of the fixed seat 12 of the mobile module 1. By rotating the driven wheel 11, the moving block 13 of the mobile module 1 can be driven to move. The fixed seat 12 is raised by the lifting seat 15, and the lifting seat 15 can serve as the hard limit of the moving block 13. Specifically, the fixed seat 12 is raised by the lifting seat 15. In order to save manufacturing costs, the lifting seat 15 is used to serve as the hard limit of the moving block 13, which reduces the cost of purchasing buffers. During the actual debugging and test operation of this structure, when sensors are equipped at both ends, the moving block 13 will not collide with the lifting seat 15. In the subsequent long-term use process, if the sensor is damaged and causes a collision, it is only necessary to replace the corresponding damaged parts. Under normal circumstances, there is no man-made damage. The sensor can run to this structural iteration, and the machine manufacturing cost is saved by reducing redundant design.

[0048] Preferably, the transmission component 14 is a synchronous belt. When the structure is operated in a clean room, the synchronous belt is used as the transmission component 14 .

[0049] Preferably, the transmission member 14 is a chain. In order to save the manufacturing cost of the machine, a chain is preferably used as the transmission member 14 in a non-clean room.

[0050] like Figure 5As shown, the fixed plate 3 includes an L-shaped plate 31, a connecting block 32 is provided on one side of the short side of the L-shaped plate 31, a mounting position 33 is provided on one side of the long side of the L-shaped plate 31, and the movable plate 4 is mounted on the fixed plate 3 through the mounting position 33. Specifically, the connecting block 32 is arranged on the short side of the L-shaped plate 31, so that the connecting block 32 is conveniently connected to the movable module 1, and the movable plate 4 is mounted on the long side of the L-shaped plate 31, so that the movable plate 4 can be properly adjusted on the mounting position 33.

[0051] like Figure 6 , Figure 7 , Figure 8 As shown, the connecting block 32 is fixed to the mobile module 1, and the mounting position 33 is on the lower side, left side or right side of the mobile module 1. Further, in order to cope with different installation spaces, the mounting position 33 can be set on the lower side, left side or right side of the mobile module 1 to increase the diversity of flexible installation.

[0052] like Fig. 9 As shown, a threaded hole 311 is provided on one side of the short side of the L-shaped plate 31, and a long hole 41 is provided on the movable plate 4. The threaded hole 311 cooperates with the threaded column 312 to support the movable plate 4, so that the movable plate 4 can move within the length range of the long hole 41. The threaded column 312 in this embodiment is a top screw. Preferably, the movable plate 4 has a long hole 41, and the long hole 41 can be used to pre-lock the movable plate on the installation position 33. At the same time, thanks to the long hole 41, the movable plate 4 can move within the length range of the long hole 41. The top screw is locked downward through the threaded hole 311 to support the movable plate 4, lengthen the distance between the driving wheel 21 and the driven wheel 11, and then tighten the transmission member 14.

[0053] like Fig.10 As shown, a threaded hole 311 is provided on one side of the short side of the L-shaped plate 31, and a second long hole 42 is provided on the fixed plate 3. The threaded hole 311 cooperates with the threaded column 312 to support the movable plate 4, so that the movable plate 4 can move within the length range of the second long hole 42. The threaded column 312 in this embodiment is a top screw. Preferably, the fixed plate 3 is provided with a second long hole 42, and the second long hole 42 can be used to pre-lock the movable plate on the installation position 33. At the same time, thanks to the second long hole 42, the movable plate 4 can move within the length range of the second long hole 42. The top screw is locked downward through the threaded hole 311 to support the movable plate 4, lengthen the distance between the driving wheel 21 and the driven wheel 11, and then tighten the transmission member 14.

[0054] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0055] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims

1. A structure for coil material connection and feeding, characterized in that: include: A mobile module (1), the mobile module (1) comprising a driven wheel (11); a motor (2), the motor (2) being connected to a driving wheel (21); a fixed plate (3), the fixed plate (3) being connected to the mobile module (1); a movable plate (4), the movable plate (4) being connected to the motor (2) and being movably mounted on the fixed plate (3), the relative position of the movable plate (4) being adjustable via the fixed plate (3), the driving wheel (21) and the driven wheel (11) being capable of being transmitted via a transmission component (14); a feeding rack (5), the feeding rack (5) comprising a plurality of feeding positions (51); the feeding positions (51), the feeding positions (51) comprising a first position (511) and a second position (512), the height of the first position (511) being a, the height of the second position (512) being b, the a>b, and an avoidance opening (515) being provided between the first position (511) and the second position (512).

2. A structure for coil material connection and feeding according to claim 1, characterized in that: The surface of the second position (512) is provided with a column (513), and the surface of the first position (511) is provided with a channel (514).

3. A structure for coil material connection and feeding according to claim 2, characterized in that: The column (513) has a slideway 1 (5131) on a side away from the position 2 (512), and the channel (514) has a slideway 2 (5141) on a side away from the position 1 (511).

4. The structure for coil material connection and feeding according to claim 1, characterized in that: The driven wheel (11) is arranged outside the fixed seat (12) of the mobile module (1), and the moving block (13) of the mobile module (1) can be driven to move by rotating the driven wheel (11). The fixed seat (12) is raised by a lifting seat (15), and the lifting seat (15) can serve as a hard limit of the moving block (13). The driving wheel (21) and the driven wheel (11) can be connected via a transmission member (14).

5. The structure for coil material connection and feeding according to claim 4, characterized in that: The transmission component (14) is a synchronous belt.

6. The structure for coil material connection and feeding according to claim 4, characterized in that: The transmission component (14) is a chain.

7. The structure for coil material connection and feeding according to claim 1, characterized in that: The fixed plate (3) comprises an L-shaped plate (31), a connecting block (32) is provided on one side of the short side of the L-shaped plate (31), a mounting position (33) is provided on one side of the long side of the L-shaped plate (31), and the movable plate (4) is mounted on the fixed plate (3) via the mounting position (33).

8. The structure for coil material connection and feeding according to claim 7, characterized in that: The connecting block (32) is fixed to the movable module (1), and the mounting position (33) is located at the lower side, left side or right side of the movable module (1).

9. The structure for coil material connection and feeding according to claim 8, characterized in that: A threaded hole (311) is provided on one side of the short side of the L-shaped plate (31), and a long hole (41) is provided on the movable plate (4). The threaded hole (311) cooperates with the threaded column (312) to support the movable plate (4), so that the movable plate (4) can move within the length range of the long hole (41).

10. The structure for coil material connection and feeding according to claim 8, characterized in that: A threaded hole (311) is provided on one side of the short side of the L-shaped plate (31), and a second long hole (42) is provided on the fixed plate (3). The threaded hole (311) cooperates with the threaded column (312) to support the movable plate (4), so that the movable plate (4) can move within the length range of the second long hole (42).