Gear plate forming die for automobile handbrake handle

By designing a tooth plate mold for automotive handbrake puller including protection, feeding, cutting, screening and dust removal components, the problem of difficult workpiece removal after forming of existing molds is solved, efficient molding and removal is achieved, and production efficiency and material utilization are improved.

CN222696282UActive Publication Date: 2025-04-01ZHEJIANG WORLDWIDE PRECISION LTD
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Patent Information

Application Number
CN202420523224.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-04-01
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

The existing automotive handbrake puller molds are difficult to remove the molded workpiece after forming, which can easily cause damage to the staff's arms and affect the production injection molding efficiency. At the same time, there are problems such as burrs, deformation and low material utilization.

Method used

A tooth plate mold for automotive handbrake puller including a base and a tooth plate mechanism is designed. The tooth plate mechanism includes protective components, feeding components, cutting components, screening components and dust removal components. Through the coordinated work of these components, efficient molding and removal of the tooth plate is achieved.

Benefits of technology

Through the design of this mold, efficient molding and removal of tooth plates is achieved, production efficiency is improved, hazards to staff are reduced, burrs and deformation are reduced, and material utilization is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222696282U_ABST
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Abstract

The utility model provides a toothed plate forming mold for a car handbrake handle, which relates to the technical field of automobile spare parts, comprises a base and a toothed plate mechanism, wherein the toothed plate mechanism is arranged at the top of the base, and through the arrangement of the toothed plate mechanism, when in use, the toothed plate mechanism and the outside world can be isolated through a protective component, so as to prevent the influence of sparks, smoke and noise in the cutting process on the environment and personnel, the sheet material can be conveyed to a laser cutter through a feeding component, so as to improve the feeding speed and stability, the sheet material can be cut and formed through a cutting component, so as to improve the cutting accuracy and speed, and reduce the heat effect and waste of cutting, the cut toothed plates can be screened through a screening component, so as to facilitate classified storage and save selection time, the dust removal component can absorb the dust and gas generated in the cutting process, so as to realize the functions of a dust collector and an air intake one-way valve, keep the mold and the environment clean, and reduce the pollution and harm of cutting.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts, in particular to a toothed plate forming die for an automobile handbrake handle. Background Art

[0002] The tooth plate forming mold for automobile handbrake handles is a device specially used to manufacture automobile handbrake handles. The main function of the tooth plate forming mold for automobile handbrake handles is to cut metal materials to form a handle with a toothed structure to achieve the required mechanical properties and appearance effects. It can be adjusted and optimized according to different automobile models and handle designs. It can achieve precise size, uniform thickness and smooth surface of the tooth plate to obtain the required forming effect. At the same time, the tooth plate forming mold for automobile handbrake handles should also have the characteristics of high efficiency, automation and durability to meet the requirements of the automotive industry for handles.

[0003] After searching, the patent number "CN218574768U" mentioned in the text that "the utility model discloses a molding die for adjusting the height of a car seat gear plate, including a base, and support rods are symmetrically and vertically arranged on both sides of the upper end of the base, and a slide groove is arranged between the support rods in the middle of the end surface of the base, and a cylinder is arranged at the rear end of the inner part of the slide groove, and the bottom ends of the inner side walls of the slide groove are provided with limited slide grooves, and the upper die seat and the stamping upper die are driven to separate from the lower die by the retraction of the telescopic rod of the hydraulic cylinder, and then the mold moving block is pushed forward in the slide groove through the limit connecting strip plate by the cylinder, so that the lower die seat is stabilized on the stable slide rod through the mold moving slider. The utility model can be used to move the workpiece forward and move the lower stamping die forward with the workpiece, so that the molded workpiece moves out of the vertical surface of the upper stamping die. At this time, the molded workpiece can be taken out, which solves the problem that the molded workpiece of the existing mold is difficult to take out after molding, which is easy to cause damage to the arms of the staff and affects the production injection molding efficiency of the workpiece. When used, it solves the problem that the molded workpiece of the existing mold is difficult to take out after molding, which is easy to cause damage to the arms of the staff and affects the production injection molding efficiency of the workpiece. However, the utility model will produce burrs and deformation during processing, the material utilization rate is not high, and manual auxiliary production is required.

[0004] Therefore, we provide a toothed plate forming die for automobile handbrake handle to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a tooth plate forming die for a handbrake handle of an automobile, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a toothed plate forming die for a car handbrake handle, comprising a base and a toothed plate mechanism, wherein the toothed plate mechanism is arranged at the top of the base;

[0007] The toothed plate mechanism includes a protective component, a feeding component, a cutting component, a screening component and a dust removal component. A protective component is arranged at the top of the base, a feeding component is arranged on the inner side of the protective component, a cutting component is arranged at the top of the inner wall of the protective component, a screening component is arranged below the cutting component, and a dust removal component is arranged at the top of the protective component.

[0008] Preferably, the protective assembly includes a sealed chamber, a light-shielding observation window and a sealed door, the top of the base is provided with a sealed chamber, one side of the sealed chamber is provided with a light-shielding observation window, and both sides of the sealed chamber are provided with sealed doors.

[0009] Preferably, the feeding assembly includes a conveyor belt and a tooth plate, the conveyor belt is installed on the inner side of the sealing bin, and the top end of the conveyor belt is provided with a tooth plate.

[0010] Preferably, the cutting assembly comprises a slide rail and a laser cutter, the slide rail is provided at the top end of the inner wall of the sealing chamber, and the laser cutter is slidably connected to the bottom end of the slide rail.

[0011] Preferably, the screening assembly comprises a screen, a recovery box and a storage box, the screen is arranged below the laser cutter, the recovery box is arranged below the screen, and the storage box is arranged on one side of the recovery box.

[0012] Preferably, the dust removal assembly includes a dust collector and an air intake one-way valve, the dust collector is arranged at the top of the sealed chamber, and the air intake one-way valve is arranged below the light-shielding observation window.

[0013] Preferably, a control component is disposed on the outer side of the sealed chamber, and the control component includes a console and a control panel. The console is disposed on the outer side of the sealed chamber, and the control panel is embedded on the top of the console.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the setting of the control components, the working state and parameters of the toothed plate forming mold for the automobile handbrake handle can be controlled, which is convenient for operators to observe and operate, improves the convenience and comfort of mold operation, and also ensures the flexibility and accuracy of mold control, and improves the quality and efficiency of the toothed plate.

[0016] 2. Through the setting of the tooth plate mechanism, when in use, the protective component can isolate the tooth plate mechanism from the outside world to prevent the impact of sparks, smoke and noise during the cutting process on the environment and personnel. The feeding component can transport the sheet material to the laser cutter, which improves the feeding speed and stability. The cutting component can cut and shape the sheet material, which improves the cutting accuracy and speed, reduces the thermal impact of cutting and waste. The screening component can screen the cut tooth plates for easy classification and storage, saving selection time. The dust removal component can absorb the dust and gas generated during the cutting process, realizing the functions of the vacuum cleaner and the air intake check valve, keeping the mold and the environment clean, and reducing the pollution and harm of cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the overall cross-sectional side view structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the tooth plate structure of the utility model.

[0021] Numbers in the figure: 1. Base; 2. Tooth plate mechanism; 21. Protection component; 211. Sealed chamber; 212. Shading observation window; 213. Sealed door; 22. Feeding component; 221. Conveyor belt; 222. Tooth plate; 23. Cutting component; 231. Slide rail; 232. Laser cutter; 24. Screening component; 241. Screen; 242. Recovery box; 243. Storage box; 25. Dust removal component; 251. Vacuum cleaner; 252. Air intake check valve; 3. Control component; 31. Console; 32. Control panel. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figure 1-4 As shown, the utility model provides a technical solution: a toothed plate forming mold for a car handbrake handle, comprising a base 1 and a toothed plate mechanism 2, wherein the toothed plate mechanism 2 is arranged at the top of the base 1;

[0025] The toothed plate mechanism 2 includes a protective component 21, a feeding component 22, a cutting component 23, a screening component 24 and a dust removal component 25. The protective component 21 is arranged at the top of the base 1, the feeding component 22 is arranged on the inner side of the protective component 21, the cutting component 23 is arranged at the top of the inner wall of the protective component 21, the screening component 24 is arranged below the cutting component 23, and the dust removal component 25 is arranged at the top of the protective component 21.

[0026] Furthermore, the protective component 21 includes a sealed chamber 211, a light-shielding observation window 212 and a sealed door 213. The sealed chamber 211 is arranged at the top of the base 1, and a light-shielding observation window 212 is opened on one side of the sealed chamber 211. Sealed doors 213 are arranged on both sides of the sealed chamber 211. The sealed chamber 211 is used to isolate the tooth plate mechanism 2 from the outside world to prevent the sparks, smoke and noise in the cutting process from affecting the environment and personnel. The light-shielding observation window 212 is used to observe the working status of the tooth plate mechanism 2. It has a light-shielding function to prevent strong light from irritating the human eyes during use. The sealed door 213 is used to open and close the door of the sealed chamber 211. It has a sealing function to prevent the leakage of gas and dust in the stamping process, thereby improving the safety of the staff.

[0027] Furthermore, the feeding assembly 22 includes a conveyor belt 221 and a tooth plate 222. The conveyor belt 221 is installed on the inner side of the sealing chamber 211, and a tooth plate 222 is provided at the top of the conveyor belt 221. The conveyor belt 221 is used to transport the sheet material to the laser cutter 232. It has an automatic control function and feeds the material according to the working rhythm of the tooth plate mechanism 2. The tooth plate 222 is the product of the sheet material cutting.

[0028] Furthermore, the cutting assembly 23 includes a slide rail 231 and a laser cutter 232. The top of the inner wall of the sealed chamber 211 is provided with a slide rail 231, and the bottom end of the slide rail 231 is slidably connected with the laser cutter 232. The slide rail 231 is used to support and guide the laser cutter 232. It has smooth and precise functions to ensure the stability and accuracy of the movement of the laser cutter 232 and improve the quality and efficiency of cutting. The laser cutter 232 is a device for cutting and forming sheet materials. It has a high-energy laser beam and can quickly and accurately cut the edges and holes of the tooth plate 222, improve the cutting accuracy and speed, and reduce the thermal impact and waste of cutting.

[0029] Furthermore, the screening component 24 includes a screen 241, a recycling box 242 and a storage box 243. The screen 241 is arranged below the laser cutter 232, the recycling box 242 is arranged below the screen 241, and the storage box 243 is arranged on one side of the recycling box 242. The screen 241 is used to screen the cut tooth plate 222, and the cut waste enters the recycling box 242 through the screen 241, and the formed tooth plate 222 enters the storage box 243 through the screen 241, which is convenient for classification and storage, saving selection time.

[0030] Furthermore, the dust removal component 25 includes a vacuum cleaner 251 and an air intake check valve 252. The vacuum cleaner 251 is arranged at the top of the sealed chamber 211, and the air intake check valve 252 is arranged below the light-shielding observation window 212. The vacuum cleaner 251 is a device for absorbing dust and gas generated during the cutting process. It has powerful suction and filtering functions, can effectively remove dust and gas, keep the mold and the environment clean, and reduce the pollution and harm caused by cutting. The air intake check valve 252 is used to maintain the air pressure balance in the sealed chamber 211, ensure the suction and sealing of the vacuum cleaner 251, and prevent the reverse flow and leakage of gas.

[0031] Embodiment 2

[0032] See also Figure 1 As shown, in contrast to Example 1, as another implementation of the utility model, a control component 3 is provided on the outside of the sealed chamber 211, and the control component 3 includes a console 31 and a control panel 32. A console 31 is provided on the outside of the sealed chamber 211, and the control panel 32 is embedded on the top of the console 31. The console 31 is convenient for operators to observe and operate, thereby improving the convenience and comfort of mold operation. The control panel 32 is a component for controlling the working state and parameters of the mold, and it has multiple buttons, switches, knobs and indicator lights, which can realize the start, stop, speed regulation, voltage regulation, temperature regulation, dimming and other functions of the mold, thereby improving the flexibility and accuracy of mold control.

[0033] Working principle: first, move the toothed plate forming mold for the automobile handbrake handle to the working position. When in use, the first step is to put the steel plate on the conveyor belt 221, and put the recycling box 242 and the storage box 243 under the screen 241. The second step is to close the sealing doors 213 on both sides, and start the vacuum cleaner 251 through the control panel 32. The third step is to convey the steel plate to the laser cutter 232 through the conveyor belt 221 for cutting. The fourth step is that the cut waste falls into the recycling box 242 through the screen 241, and the cut toothed plate 222 falls into the storage box 243. This completes the use process of the toothed plate forming mold for the automobile handbrake handle.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A toothed plate forming die for a handbrake handle of an automobile, comprising a base (1) and a toothed plate mechanism (2), characterized in that: A toothed plate mechanism (2) is provided at the top of the base (1); The toothed plate mechanism (2) comprises a protective component (21), a feeding component (22), a cutting component (23), a screening component (24) and a dust removal component (25); the top of the base (1) is provided with the protective component (21); the inner side of the protective component (21) is provided with the feeding component (22); the top of the inner wall of the protective component (21) is provided with the cutting component (23); the bottom of the cutting component (23) is provided with the screening component (24); and the top of the protective component (21) is provided with the dust removal component (25).

2. The toothed plate forming die for automobile handbrake handle according to claim 1, characterized in that: The protective component (21) comprises a sealed chamber (211), a light-shielding observation window (212) and a sealed door (213); the top of the base (1) is provided with the sealed chamber (211); one side of the sealed chamber (211) is provided with a light-shielding observation window (212); and both sides of the sealed chamber (211) are provided with sealed doors (213).

3. The toothed plate forming die for automobile handbrake handle according to claim 2, characterized in that: The feeding assembly (22) comprises a conveyor belt (221) and a tooth plate (222); the conveyor belt (221) is installed on the inner side of the sealing bin (211); and the tooth plate (222) is arranged at the top end of the conveyor belt (221).

4. The toothed plate forming die for automobile handbrake handle according to claim 2, characterized in that: The cutting assembly (23) comprises a slide rail (231) and a laser cutter (232); the slide rail (231) is arranged at the top end of the inner wall of the sealing chamber (211); and the laser cutter (232) is slidably connected to the bottom end of the slide rail (231).

5. The toothed plate forming die for automobile handbrake handle according to claim 4, characterized in that: The screening component (24) comprises a screen (241), a recovery box (242) and a storage box (243); the screen (241) is arranged below the laser cutter (232); the recovery box (242) is arranged below the screen (241); and the storage box (243) is arranged on one side of the recovery box (242).

6. The toothed plate forming die for automobile handbrake handle according to claim 2, characterized in that: The dust removal assembly (25) comprises a dust collector (251) and an air intake check valve (252); the dust collector (251) is arranged at the top of the sealed chamber (211), and the air intake check valve (252) is arranged below the light-shielding observation window (212).

7. The tooth plate forming die for automobile handbrake handle according to claim 2, characterized in that: A control component (3) is arranged on the outside of the sealed chamber (211), and the control component (3) comprises a control console (31) and a control panel (32). A control console (31) is arranged on the outside of the sealed chamber (211), and the top of the control console (31) is embedded with the control panel (32).

Citation Information

Patent Citations

  • Forming die for heightening toothed plate of automobile seat

    CN218574768U