Laser die cutting machine
By designing an integrated multi-function laser die-cutter, the traditional laser die-cutter has solved the shortcomings in high-precision cutting and space occupation, and achieved efficient and accurate extreme ear molding, meeting the production needs of high-quality batteries.
Patent Information
- Application Number
- CN202421177176.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-23
AI Technical Summary
When cutting electrodes with high precision, traditional laser die-cutting machines have problems such as insufficient accuracy, large space occupancy, many functional modules and difficulty in miniaturizing, which cannot meet the needs of high-quality batteries.
A laser die-cutter integrating tension detection, deviation correction, laser cutting, cleaning treatment and other functions is designed. Through multiple processes such as unwinding, tension adjustment, deviation correction, cutting and cleaning, it can achieve efficient and high-precision extreme ear molding.
It realizes efficient and precise cutting and molding of the material belt in a limited space, meets the needs of high-quality extreme ear molding and reduces investment costs.
Smart Images

Figure CN222696290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing, in particular to a laser die cutting machine. Background Art
[0002] Power batteries are a type of power source that provide a source of power. They have the characteristics of high energy, high power, safety and reliability, and are widely used in vehicles, power systems and other fields.
[0003] The battery manufacturing industry is developing rapidly. In the process of producing battery cells, ear tab forming is an important process in battery manufacturing. Laser die-cutting machines are needed to cut the pole pieces into different specifications and sizes. Laser die-cutting machines are a kind of high-precision cutting equipment, which are mainly composed of lasers, optical systems, workbenches, cutting heads, fixtures and other parts. Traditional laser die-cutting machines have poor accuracy in cutting pole pieces. When high-precision cutting is required, they occupy a large space. Conventional laser die-cutting machines have many functional modules, so there are problems such as large space occupation, difficult to grasp output and high investment costs. They cannot be miniaturized and multi-functional, and it is difficult to meet the current demand for high-quality batteries. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a laser die-cutting machine, which can cut and shape a material strip in a limited space, has high working efficiency and high cutting accuracy, and ensures high-quality tab molding.
[0005] The embodiments of the present invention are implemented by the following technical solutions:
[0006] A laser die-cutting machine, comprising:
[0007] frame;
[0008] A tension detection component is used to detect the tension at the beginning or end of the material strip;
[0009] A deflection correction component, including an unwinding deflection correction mechanism for unwinding deflection correction and a cutting deflection correction mechanism for pre-cutting deflection correction;
[0010] A laser cutting assembly, used for cutting the material strip;
[0011] A cleaning component, used for cleaning the surface of the material strip after cutting;
[0012] An unwinding component, used for unwinding the material tape, adjusting the position of the material tape, and controlling the tension at the starting end of the material tape according to the tension detection component;
[0013] A traction and reeling component, used to control the tension of the end of the material belt according to the tension detection component and to traction the material belt to be transmitted along the path, reeling the material belt after cutting and cleaning;
[0014] After the unwinding component unwinds the material tape, it detects the position of the material tape according to the unwinding correction mechanism and the tension obtained by the tension detection component to adjust the position of the material tape and the tension at the starting end of the material tape. After the cutting correction mechanism corrects the deviation of the material tape, it is cut into shape by the laser cutting component.
[0015] According to a preferred embodiment, the unwinding assembly includes an unwinding moving mechanism and an unwinding mechanism;
[0016] The unwinding moving mechanism comprises an unwinding linear reciprocating moving structure,
[0017] The unwinding mechanism comprises an unwinding seat connected to the moving end of the unwinding linear reciprocating moving structure, an unwinding driving member arranged on the unwinding seat, and an unwinding roller for unwinding the material strip;
[0018] The unwinding mechanism is provided with an unwinding control structure for controlling the tension of the material strip.
[0019] According to a preferred embodiment, the traction and winding assembly includes a winding mechanism, and the winding mechanism includes a winding drive and a winding roller for winding the material strip, and the winding drive drives the winding roller to rotate;
[0020] The winding drive member is connected to a winding control structure for controlling the tension of the end of the material strip.
[0021] According to a preferred embodiment, the unwinding deviation correction mechanism includes an unwinding deviation correction structure and a first deviation correction detection structure;
[0022] The unwinding correction structure comprises a correction roller and a connecting piece, and the correction roller is arranged on the unwinding seat through the connecting piece;
[0023] The first deflection correction detection structure includes a deflection correction linear reciprocating motion structure and a deflection correction sensor arranged at the moving end of the deflection correction linear reciprocating motion structure, and the deflection correction sensor is provided with a U-shaped groove for detecting the position of the material belt.
[0024] According to a preferred embodiment, the cutting deviation correction mechanism includes a second deviation correction detection structure and a deviation correction execution structure for the position of the material strip, the deviation correction execution structure is provided with a swingable adjustment roller, and the adjustment roller is used to adjust the position of the material strip.
[0025] The first deviation-correcting detection structure is identical to the second deviation-correcting detection structure.
[0026] According to a preferred embodiment, the cleaning processing assembly includes a dust removal roller and a dust suction mechanism, the dust suction mechanism includes a wind knife moving structure, a wind knife structure and a dust suction structure, and the output end of the wind knife structure and the dust suction end of the dust suction structure are arranged oppositely;
[0027] The dust suction end of the dust suction structure includes a dust suction cover, and the output end of the wind knife structure and one end of the dust suction cover are close to the surface of the dust removal roller;
[0028] The wind knife moving structure causes the wind knife structure to move closer to the dust hood or away from the dust hood along the length direction of the dust removal roller.
[0029] According to a preferred embodiment, the cleaning processing component also includes a magnetic plate and a magnetic guide rail. The magnetic plate is provided with a magnetic slide groove that slidably cooperates with the protrusion of the magnetic guide rail. The magnetic guide rail is provided with a locking piece for positioning the magnetic plate.
[0030] According to a preferred embodiment, the laser cutting assembly includes an adsorption belt mechanism, a back suction chamber mechanism and a laser, wherein the back suction chamber mechanism is located above the adsorption belt mechanism, and the area between the back suction chamber mechanism and the adsorption belt mechanism is a laser cutting area, and the output end of the laser is arranged toward the laser cutting area;
[0031] The output end of the back suction chamber mechanism is provided with a suction surface with a plurality of suction holes.
[0032] According to a preferred embodiment, it also includes a smoothing component, which includes a smoothing telescopic structure, a rocker rod and a smoothing roller. The smoothing telescopic structure drives one end of the rocker rod, prompting the other end of the rocker rod to drive the smoothing roller to smooth the end surface of the wound material strip.
[0033] According to a preferred embodiment, it also includes a belt connecting assembly, which includes a belt connecting platform, a first telescopic driving member, a first belt connecting pressure strip, a second telescopic driving member and a second belt connecting pressure strip, the first telescopic driving member and the first belt connecting pressure strip are both arranged on the belt connecting platform, the first telescopic driving member is used to drive the first belt connecting pressure strip to rise and fall and compact one of the material belts, and the second telescopic driving member is used to drive the second belt connecting pressure strip to rise and fall and compact another of the material belts.
[0034] According to a preferred embodiment, it also includes a belt pressing assembly, which includes a belt pressing seat, a belt pressing telescopic structure and a belt pressing strip. The belt pressing telescopic structure is arranged on the belt pressing seat and drives the belt pressing strip to reciprocate up and down to tighten or loosen the material belt passing between the belt pressing seat and the belt pressing strip.
[0035] According to a preferred embodiment, the laser cutting assembly further comprises a waste belt mechanism, wherein the waste belt mechanism is located between the adsorption belt mechanism and the laser;
[0036] The waste belt mechanism comprises a first vacuum chamber, a first transmission belt and a first driving structure, wherein the first transmission belt is provided with a plurality of first adsorption holes and is sleeved on the surface of the first vacuum chamber, and the first transmission belt is driven by the first driving structure;
[0037] The adsorption belt mechanism includes a second vacuum chamber, a second transmission belt and a second driving structure, the second transmission belt is provided with a plurality of second adsorption holes and is sleeved on the surface of the second vacuum chamber, and the second transmission belt is driven by the second driving structure;
[0038] The back suction chamber mechanism further includes a third vacuum chamber, and the adsorption surface is arranged on an end surface of the third vacuum chamber facing the laser.
[0039] According to a preferred embodiment, the traction and winding assembly further comprises a traction mechanism, wherein the traction mechanism comprises a traction roller and a traction driving member, and the traction driving member drives the traction roller to rotate to facilitate the conveyance of the material strip.
[0040] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:
[0041] The utility model can carry out multiple processes such as unwinding, tension adjustment, deviation correction position adjustment, smooth cutting, cleaning of the material strip and traction and rewinding on the material strip, etc., which are integrated into one machine, have a simple layout and occupy little space, and can meet the high-efficiency, high-precision cutting and high-quality production requirements of the ear forming. The multifunctional integrated laser die-cutting machine can carry out small-scale production and processing of the pole pieces and can ensure the quality and greatly reduce the investment cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0043] Figure 1 A schematic diagram of the structural layout of a laser die-cutting machine provided in Example 1 of the utility model;
[0044] Figure 2 A schematic diagram of the structure of the first deviation correction detection structure provided in Example 1 of the utility model;
[0045] Figure 3 A schematic diagram of the structure of the second deviation correction detection structure and the deviation correction execution structure provided in Example 1 of the utility model;
[0046] Figure 4 A schematic diagram of the structure of an unwinding assembly provided in Example 1 of the utility model;
[0047] Figure 5 A schematic diagram of the structure of a laser cutting assembly provided in Example 1 of the utility model;
[0048] Figure 6 A schematic diagram of the structure of the waste belt mechanism, the adsorption belt mechanism and the back suction chamber mechanism provided in Example 1 of the utility model;
[0049] Figure 7 A schematic diagram of the structure of the dust removal roller and dust suction mechanism provided in Example 1 of the utility model;
[0050] Figure 8 A schematic diagram of the structure of the magnetic attraction plate and the magnetic attraction guide rail provided in Example 1 of the utility model;
[0051] Fig. 9 A schematic diagram of the distribution structure of the magnetic attraction plate and the magnetic attraction guide rail provided in Example 1 of the utility model;
[0052] Fig.10 This is a schematic diagram of the structure of the smoothing assembly provided in Example 1 of the utility model;
[0053] Fig.11 A schematic structural diagram of a belt splicing assembly provided in Example 1 of the utility model;
[0054] Fig.12 for Fig.11 AA cross-sectional structural diagram of the tape splicing assembly;
[0055] Fig.13 A schematic structural diagram of a belt pressing assembly provided in Example 1 of the utility model;
[0056] Fig.14 This is a schematic structural diagram of the traction and winding assembly provided in Example 1 of the utility model.
[0057] Icons: 1. Frame; 2. Tension detection component; 3. Correction component; 31. Correction roller; 32. Connector; 33. Correction linear reciprocating moving structure; 34. Correction sensor; 341. U-shaped groove; 35. Adjustment roller; 4. Laser cutting component; 41. First vacuum chamber; 42. First transmission belt; 43. First drive structure; 44. Second vacuum chamber; 45. Second transmission belt; 46. Second drive structure; 47. Third vacuum chamber; 471. Adsorption surface; 48. Laser; 5. Cleaning component; 51. Dust removal roller; 52. Wind knife moving structure; 53. Wind knife structure; 54. Dust suction structure; 541. Dust hood; 55. Magnetic plate; 56. Magnetic guide rail; 57. Locking piece; 6. Unwinding component; 61. Unwinding linear reciprocating moving structure; 62, unwinding seat; 63, unwinding drive member; 64, unwinding roller; 65, unwinding control structure; 7, traction and rewinding assembly; 71, rewinding drive member; 72, rewinding roller; 73, rewinding control structure; 74, traction roller; 75, traction drive member; 8, smoothing assembly; 81, smoothing telescopic structure; 82, rocker rod; 83, smoothing roller; 9, belt connecting assembly; 91, belt connecting platform; 92, first telescopic drive member; 93, first belt connecting pressure strip; 94, second telescopic drive member; 95, second belt connecting pressure strip; 10, belt pressing assembly; 101, belt pressing seat; 102, belt pressing telescopic structure; 103, belt pressing pressure strip; 11, laser cutting area; B1, first deviation correction detection structure; B2, second deviation correction detection structure. DETAILED DESCRIPTION
[0058] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0059] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0060] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0061] Example 1
[0062] Please refer to Figures 1 to 14A laser die-cutting machine comprises: a frame 1; a tension detection component 2, which is used to detect the tension at the beginning or end of the material strip; a correction component 3, which includes an unwinding correction mechanism for unwinding correction and a cutting correction mechanism for correction before cutting; a laser cutting component 4, which is used to cut the material strip; a cleaning component 5, which is used to clean the surface of the material strip after cutting; an unwinding component 6, which is used to unwind the material strip, adjust the position of the material strip, and control the tension at the beginning of the material strip according to the tension detection component 2; a traction and reeling component 7, which is used to control the tension at the end of the material strip according to the tension detection component 2 and traction The material strip is transmitted along the path, reeled, cut and cleaned; after the unwinding component 6 unwinds the material strip, it detects the position of the material strip according to the unwinding correction mechanism and the tension of the material strip detected by the tension detection component 2 to adjust the position of the material strip and the tension at the beginning of the material strip, and the cutting correction mechanism corrects the deviation of the material strip and then cuts it into shape through the laser cutting component 4.
[0063] The tension detection component 2 includes at least two tension sensing rollers for detecting the real-time tension of the material belt, one of which is located between the belt splicing component 9 and the cutting correction mechanism, and the other is located between the cleaning processing component 5 and the belt pressing component 10. The tension sensing rollers include tension sensors and corresponding rollers. The unwinding correction mechanism is located between the belt splicing component 9 and the unwinding mechanism. Along the conveying path of the material belt, the cutting correction mechanism is arranged in front of the laser cutting component 4 to adjust the position before cutting to ensure cutting accuracy.
[0064] Preferably, the unwinding assembly 6 includes an unwinding moving mechanism and an unwinding mechanism;
[0065] The unwinding moving mechanism includes an unwinding linear reciprocating moving structure 61,
[0066] The unwinding mechanism includes an unwinding seat 62 connected to the moving end of the unwinding linear reciprocating moving structure 61, an unwinding driving member 63 disposed on the unwinding seat 62, and an unwinding roller 64 for unwinding the material strip;
[0067] The unwinding mechanism is provided with an unwinding control structure 65 for controlling the tension of the material strip.
[0068] The unwinding linear reciprocating movement structure 61 may include a cylinder or a linear module. In this embodiment, a cylinder is selected. The unwinding seat 62 is used to install the unwinding drive member 63 to control the unwinding roller 64. The unwinding drive member 63 is a motor, which drives the unwinding roller 64 to rotate through a belt drive to achieve the unwinding function. The unwinding control structure 65 can be connected to one end of the unwinding roller 64 or the unwinding control structure 65 is connected to the output end of the unwinding drive member 63 to control the output tension. A guide rail is provided to slide with the unwinding seat 62 to ensure the linear movement accuracy.
[0069] Preferably, the traction winding assembly 7 includes a winding mechanism, which includes a winding drive 71 and a winding roller 72 for winding the material strip, and the winding drive 71 drives the winding roller 72 to rotate;
[0070] The winding driving member 71 is connected to a winding control structure 73 for controlling the tension at the end of the material strip.
[0071] Similarly, the winding control structure 73 and the unwinding control structure 65 have the same principle, and corresponding clutches can be selected to control the tension of the material strip.
[0072] Preferably, the unwinding deviation correction mechanism includes an unwinding deviation correction structure and a first deviation correction detection structure B1;
[0073] The unwinding correction structure includes a correction roller 31 and a connecting member 32, and the correction roller 31 is arranged on the unwinding seat 62 through the connecting member 32;
[0074] The first deflection correction detection structure B1 includes a deflection correction linear reciprocating motion structure 33 and a deflection correction sensor 34 disposed at a moving end of the deflection correction linear reciprocating motion structure 33 . The deflection correction sensor 34 is provided with a U-shaped groove 341 for detecting the position of the material strip.
[0075] Preferably, the cutting deviation correction mechanism includes a second deviation correction detection structure B2 and a deviation correction execution structure for the material strip position, and the deviation correction execution structure is provided with a swingable adjustment roller 35, and the adjustment roller 35 is used to adjust the material strip position.
[0076] The first deviation-correcting detection structure B1 and the second deviation-correcting detection structure B2 have the same structure.
[0077] The first deflection correction detection structure B1 is used to detect the position of the starting end of the unwinding material belt, and detects whether the starting end of the material belt deviates from the pre-set U-shaped groove 341. The unwinding linear reciprocating structure 61 can drive the unwinding seat 62 to drive the unwinding roller 64 to move, thereby adjusting the position of the starting end of the unwinding material belt. The first deflection correction detection structure B1 has the same structure and application principle as the second deflection correction detection structure B2. The U-shaped groove 341 of the deflection correction sensor is used for the material belt to pass through and detect the position of the material belt. If the material belt deviates from the U-shaped groove 341, the adjustment roller 35 of the deflection correction execution structure is controlled to adjust the position of the material belt. The deflection correction execution structure is a deflection correction actuator, including at least two adjustment rollers 35. The adjustment roller 35 is above the U-shaped groove 341. The material belt first passes through the adjustment roller 35 and then passes through the U-shaped groove 341 of the deflection correction sensor of the second deflection correction detection structure B2.
[0078] Preferably, the cleaning component 5 includes a dust removal roller 51 and a dust suction mechanism, the dust suction mechanism includes a wind knife moving structure 52, a wind knife structure 53 and a dust suction structure 54, and the output end of the wind knife structure 53 and the dust suction end of the dust suction structure 54 are arranged opposite to each other;
[0079] The dust collecting end of the dust collecting structure 54 includes a dust collecting cover 541, and the output end of the wind knife structure 53 and one end of the dust collecting cover 541 are both close to the surface of the dust removal roller 51;
[0080] The wind knife moving structure 52 forces the wind knife structure 53 to move closer to the dust hood 541 or away from the dust hood 541 along the length direction of the dust removal roller 51 .
[0081] The lower end surface of the dust suction end of the dust suction hood 541 is arranged in an arc shape, and the arc surface matches the surface of the dust removal roller 51. There is a gap between the lower end surface of the dust suction end of the dust suction hood 541 and the dust removal roller 51, so as to ensure that the dust removal roller 51 can rotate and allow the material belt to pass through, and absorb the powder on the surface of the material belt of the dust removal roller 51 as much as possible. There are more than two dust removal rollers 51 and dust suction mechanisms, which are combined in pairs and are respectively arranged on the left and right sides of the material belt, and the front and back sides of the material belt are dusted.
[0082] Preferably, the cleaning component 5 further includes a magnetic plate 55 and a magnetic guide rail 56. The magnetic plate 55 is provided with a magnetic slide groove that slides with the protrusion of the magnetic guide rail 56. The magnetic guide rail 56 is provided with a locking member 57 for positioning the magnetic plate 55. The protrusion slides with the slide groove to facilitate position adjustment and removal and replacement for cleaning of iron filings.
[0083] Preferably, the laser cutting assembly 4 includes an adsorption belt mechanism, a back suction chamber mechanism and a laser 48, the back suction chamber mechanism is located above the adsorption belt mechanism, the area between the back suction chamber mechanism and the adsorption belt mechanism is the laser cutting area 11, and the output end of the laser 48 is arranged toward the laser cutting area 11;
[0084] The output end of the back suction chamber mechanism is provided with a suction surface 471 with a plurality of suction holes.
[0085] Preferably, a smoothing component 8 is also included, which includes a smoothing telescopic structure 81, a rocker bar 82 and a smoothing roller 83. The smoothing telescopic structure 81 drives one end of the rocker bar 82, prompting the other end of the rocker bar 82 to drive the smoothing roller 83 to smooth the end surface of the wound material strip.
[0086] Preferably, it also includes a belt splicing assembly 9, which includes a belt splicing platform 91, a first telescopic driving member 92, a first belt splicing strip 93, a second telescopic driving member 94 and a second belt splicing strip 95. The first telescopic driving member 92 and the first belt splicing strip 93 are both arranged on the belt splicing platform 91. The first telescopic driving member 92 is used to drive the first belt splicing strip 93 to rise and fall to compact the beginning / end of a material belt, and the second telescopic driving member 94 is used to drive the second belt splicing strip 95 to rise and fall to compact the end / starting end of another material belt.
[0087] One end of the new material strip passes under the first tape connecting strip 93 of the tape connecting platform 91, and the first telescopic driving member 92 drives the new material strip under the first tape connecting strip 93 to press the new material strip. Similarly, one end of the old material strip passes under the second tape connecting strip 95 of the tape connecting platform 91, and the second telescopic driving member 94 drives the old material strip under the second tape connecting strip 95 to press the old material strip, and then the connection is performed manually or by machine.
[0088] Both the first telescopic driving member 92 and the second telescopic driving member 94 can be cylinders.
[0089] Preferably, it also includes a belt pressing assembly 10, which includes a belt pressing seat 101, a belt pressing telescopic structure 102 and a belt pressing strip 103. The belt pressing telescopic structure 102 is arranged on the belt pressing seat 101 and drives the belt pressing strip 103 to reciprocate up and down to tighten or loosen the material belt passing between the belt pressing seat 101 and the belt pressing strip 103.
[0090] Preferably, the laser cutting assembly 4 further comprises a waste belt mechanism, which is located between the adsorption belt mechanism and the laser 48;
[0091] The waste belt mechanism includes a first vacuum chamber 41, a first transmission belt 42 and a first driving structure 43. The first transmission belt 42 is provided with a plurality of first adsorption holes and is sleeved on the surface of the first vacuum chamber 41. The first transmission belt 42 is driven by the first driving structure 43.
[0092] The adsorption belt mechanism includes a second vacuum chamber 44, a second transmission belt 45 and a second driving structure 46. The second transmission belt 45 is provided with a plurality of second adsorption holes and is sleeved on the surface of the second vacuum chamber 44. The second transmission belt 45 is driven by the second driving structure 46.
[0093] The back suction chamber mechanism further includes a third vacuum chamber 47 , and a suction surface 471 is disposed on an end surface of the third vacuum chamber 47 facing the laser 48 .
[0094] In this embodiment, the laser 48 can be movably mounted on the workbench through a base, so that the front and back or left and right position of the laser 48 can be adjusted. The front and back directions mentioned in this embodiment are: the direction of the laser 48 toward the laser cutting area 11 is the front direction, and the direction of the laser 48 facing away from the laser cutting area 11 is the rear direction.
[0095] like Figure 5As shown, the material belt is sent from the upper roller to the lower roller (transported from top to bottom), and the conveying process passes through the back suction chamber mechanism, the adsorption belt mechanism, part of the waste belt mechanism, and the lower roller (not shown with a number) in sequence. A laser cutting area 11 is formed between the back suction chamber mechanism and the adsorption belt mechanism. The back suction chamber mechanism and the adsorption belt mechanism adsorb the upper end and the lower end of the material belt respectively, so that the material belt is adsorbed and transported stably during the conveying process. The laser 48 cuts and shapes the material belt on the laser cutting area 11. After cutting, the waste belt mechanism adsorbs the cut waste pieces and brings them into the hopper for processing.
[0096] The first vacuum chamber 41, the second vacuum chamber 44 and the third vacuum chamber 47 are all vacuum chambers of different shapes such as hollow rectangular or cube, respectively having a first negative pressure connection end, a second negative pressure connection end and a third negative pressure connection end (not shown by numbers in the drawings), and are connected to an external negative pressure source through the first negative pressure connection end, the second negative pressure connection end and the third negative pressure connection end. The first vacuum chamber 41 adsorbs the material belt through a first transmission belt 42 with a hole-shaped or groove-shaped structure (first adsorption hole), the second vacuum chamber 44 adsorbs the material belt through a second transmission belt 45 with a hole-shaped or groove-shaped structure (second adsorption hole), and the third vacuum chamber 47 adsorbs the material belt through an adsorption surface 471.
[0097] Specifically, Figure 5 As shown, a shading plate is provided on one side of the back suction chamber mechanism, and the shading plate is located on the side of the laser cutting area 11 away from the laser 48, so as to further ensure the high quality completion of the laser cutting.
[0098] Preferably, the traction and winding assembly 7 further comprises a traction mechanism, which comprises a traction roller 74 and a traction driving member 75 , and the traction driving member 75 drives the traction roller 74 to rotate to facilitate the conveyance of the material strip.
[0099] The working principle of this utility model:
[0100] The unwinding mechanism automatically unwinds the wound tape and passes through the correction roller 31. The correction sensor 34 detects whether the tape deviates from the position. If it is detected that the tape deviates from the set position, the unwinding moving mechanism and the unwinding mechanism are coordinated to correct the unwinding tape in real time, that is, the moving end of the unwinding linear reciprocating moving structure 61 drives the unwinding seat 62, the unwinding driving member 63 and the unwinding roller 64 to adjust the position. The tape passes through the tape splicing platform 91 for manual tape splicing. The tension detection component 2 is a tension sensing roller, which is used to detect the real-time tension of the tape. The tension sensing roller close to the unwinding mechanism transmits data to the unwinding mechanism and the unwinding control structure 65 to adjust the unwinding tension. The unwinding control structure 65 includes a magnetic powder clutch for controlling the tension of the tape, which can increase or decrease the tension of the tape through the magnetic powder clutch. The tape enters the correction execution structure, and the correction execution structure corrects the tape in real time according to the position of the tape sensed by the second correction detection structure B2. After being corrected before cutting, the material strip is conveyed to the laser cutting area 11, and the laser 48 performs ear forming processing on one side of the material strip. The material strip enters the traction roller 74, which is used to provide power to the material strip and convey the material strip forward. The material strip enters the dust removal roller 51 of the cleaning component 5, and the wind knife structure 53 above the dust removal roller 51 cleans the molten beads and dust on the front and back sides of the material strip. The wind knife structure 53 can be driven by the moving end of the wind knife moving structure 52 and move along the length direction of the dust removal roller 51. The material strip enters the tension sensing roller of the tension detection component 2, and the tension sensing roller detects the real-time tension of the material strip and transmits it to the traction and winding component 7. The traction and winding component 7 controls the winding tension in real time through the winding control structure 73 (the magnetic powder clutch is selected in this embodiment to increase or decrease the tension of the material strip) to ensure that the material strip is wound with constant tension. After that, it passes through one side of the magnetic plate 55. In this embodiment, two magnetic plates 55 are provided, one on the left and one on the right. The two magnetic plates 55 clean the iron filings on the front and back sides of the material strip. While the winding drive 71 drives the winding roller 72 to automatically rewind, the smoothing roller 83 of the smoothing assembly 8 smoothes the pole ears on the material strip. The function of the belt pressing assembly 10 is to press the material strip when replacing the reel on the winding roller 72. Fig. 9 In the figure, the dotted line part is the material strip.
[0101] The technical means disclosed in the solution of the utility model are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications are also regarded as the protection scope of the utility model.
Claims
1. A laser die cutting machine, characterized in that: include: frame; A tension detection component, used to detect the tension at the beginning or end of the material strip; A deflection correction component, including an unwinding deflection correction mechanism for unwinding deflection correction and a cutting deflection correction mechanism for pre-cutting deflection correction; A laser cutting assembly, used for cutting the material strip; A cleaning component, used for cleaning the surface of the material strip after cutting; An unwinding component, used for unwinding the material tape, adjusting the position of the material tape, and controlling the tension at the starting end of the material tape according to the tension detection component; A traction and reeling component, used to control the tension of the end of the material belt according to the tension detection component and to traction the material belt to be transmitted along the path, reeling the material belt after cutting and cleaning; After the unwinding component unwinds the material tape, it detects the position of the material tape according to the unwinding correction mechanism and the tension obtained by the tension detection component to adjust the position of the material tape and the tension at the starting end of the material tape. After the cutting correction mechanism corrects the deviation of the material tape, it is cut into shape by the laser cutting component.
2. The laser die cutting machine according to claim 1, characterized in that: The unwinding assembly comprises an unwinding moving mechanism and an unwinding mechanism; The unwinding moving mechanism comprises an unwinding linear reciprocating moving structure, The unwinding mechanism comprises an unwinding seat connected to the moving end of the unwinding linear reciprocating moving structure, an unwinding driving member arranged on the unwinding seat, and an unwinding roller for unwinding the material strip; The unwinding mechanism is connected to an unwinding control structure for controlling the tension of the material strip.
3. The laser die cutting machine according to claim 1, characterized in that: The traction and winding assembly includes a winding mechanism, and the winding mechanism includes a winding drive and a winding roller for winding the material strip, and the winding drive drives the winding roller to rotate; The winding drive member is connected to a winding control structure for controlling the tension of the end of the material strip.
4. The laser die cutting machine according to claim 2, characterized in that: The unwinding deviation correction mechanism comprises an unwinding deviation correction structure and a first deviation correction detection structure; The unwinding correction structure comprises a correction roller and a connecting piece, and the correction roller is arranged on the unwinding seat through the connecting piece; The first deflection correction detection structure includes a deflection correction linear reciprocating motion structure and a deflection correction sensor arranged at the moving end of the deflection correction linear reciprocating motion structure, and the deflection correction sensor is provided with a U-shaped groove for detecting the position of the material belt.
5. The laser die cutting machine according to claim 4, characterized in that: The cutting deviation correction mechanism comprises a second deviation correction detection structure and a deviation correction execution structure for the position of the material strip, wherein the deviation correction execution structure is provided with a swingable adjustment roller, and the adjustment roller is used to adjust the position of the material strip. The first deviation-correcting detection structure is identical to the second deviation-correcting detection structure.
6. The laser die cutting machine according to claim 1, characterized in that: The cleaning component includes a dust removal roller and a dust suction mechanism, the dust suction mechanism includes an air knife moving structure, an air knife structure and a dust suction structure, and the output end of the air knife structure and the dust suction end of the dust suction structure are arranged opposite to each other; The dust suction end of the dust suction structure includes a dust suction cover, and the output end of the wind knife structure and one end of the dust suction cover are close to the surface of the dust removal roller; The wind knife moving structure causes the wind knife structure to move closer to the dust hood or away from the dust hood along the length direction of the dust removal roller.
7. The laser die cutting machine according to claim 1, characterized in that: The cleaning processing component also includes a magnetic attraction plate and a magnetic attraction guide rail. The magnetic attraction plate is provided with a magnetic attraction slide groove that slidably cooperates with the protrusion of the magnetic attraction guide rail. The magnetic attraction guide rail is provided with a locking piece for positioning the magnetic attraction plate.
8. The laser die cutting machine according to claim 1, characterized in that: The laser cutting assembly comprises an adsorption belt mechanism, a back suction chamber mechanism and a laser, wherein the back suction chamber mechanism is located above the adsorption belt mechanism, the area between the back suction chamber mechanism and the adsorption belt mechanism is a laser cutting area, and the output end of the laser is arranged toward the laser cutting area; The output end of the back suction chamber mechanism is provided with a suction surface with a plurality of suction holes.
9. The laser die cutting machine according to claim 1, characterized in that: It also includes a smoothing component, which includes a smoothing telescopic structure, a rocker rod and a smoothing roller. The smoothing telescopic structure drives one end of the rocker rod, prompting the other end of the rocker rod to drive the smoothing roller to smooth the end surface of the wound material strip.
10. The laser die cutting machine according to claim 1, characterized in that: It also includes a belt connecting assembly, which includes a belt connecting platform, a first telescopic driving member, a first belt connecting pressure strip, a second telescopic driving member and a second belt connecting pressure strip, the first telescopic driving member and the first belt connecting pressure strip are both arranged on the belt connecting platform, the first telescopic driving member is used to drive the first belt connecting pressure strip to rise and fall and compact one of the material belts, and the second telescopic driving member is used to drive the second belt connecting pressure strip to rise and fall and compact the other of the material belts.
11. The laser die cutting machine according to claim 1, characterized in that: It also includes a belt pressing assembly, which includes a belt pressing seat, a belt pressing telescopic structure and a belt pressing strip. The belt pressing telescopic structure is arranged on the belt pressing seat and drives the belt pressing strip to reciprocate up and down to tighten or loosen the material belt passing between the belt pressing seat and the belt pressing strip.
12. The laser die cutting machine according to claim 8, characterized in that: The laser cutting assembly further comprises a waste belt mechanism, wherein the waste belt mechanism is located between the adsorption belt mechanism and the laser; The waste belt mechanism comprises a first vacuum chamber, a first transmission belt and a first driving structure, wherein the first transmission belt is provided with a plurality of first adsorption holes and is sleeved on the surface of the first vacuum chamber, and the first transmission belt is driven by the first driving structure; The adsorption belt mechanism includes a second vacuum chamber, a second transmission belt and a second driving structure, the second transmission belt is provided with a plurality of second adsorption holes and is sleeved on the surface of the second vacuum chamber, and the second transmission belt is driven by the second driving structure; The back suction chamber mechanism further includes a third vacuum chamber, and the adsorption surface is arranged on an end surface of the third vacuum chamber facing the laser.
13. The laser die cutting machine according to claim 1, characterized in that: The traction and winding assembly further comprises a traction mechanism, wherein the traction mechanism comprises a traction roller and a traction driving member, and the traction driving member drives the traction roller to rotate to facilitate the conveyance of the material strip.