A cutting production line for aerated concrete embryo
In the aerated concrete embryo cutting production line, the coordination between the workbench and the guide rail and the movement of the cutting mechanism are used, the vibration of the concrete embryo during the cutting process is reduced, and the cutting accuracy and stability are improved.
Patent Information
- Application Number
- CN202421339092.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-13
AI Technical Summary
During the cutting of aerated concrete embryos, the weight of the workbench and the embryos are large, resulting in greater vibrations during the movement of the workbench, affecting the cutting accuracy.
A cutting production line of aerated concrete embryos is adopted. Through the cooperation of the workbench and the guide rail, the workbench drives the concrete embryos into the frame, then stops the movement of the workbench, and starts the cutting mechanism to move the cutting mechanism to cut the concrete embryos and reduces vibration.
It effectively reduces the vibration of concrete embryos during the cutting process, improves the cutting accuracy, and further improves the stability and quality of cutting through the stable tensioning and pressing mechanism of the cutting rope.
Smart Images
Figure CN222697503U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of aerated concrete block production, and in particular to a cutting production line for an aerated concrete embryo. Background Art
[0002] At present, in the process of cutting the aerated concrete embryo, it is necessary to first cut the opposite two sides of the concrete embryo to remove the uneven parts on the two sides of the concrete embryo.
[0003] The main method for cutting both sides of the concrete embryo is to first place the embryo on a workbench, and the workbench cooperates with the track to be able to move to the cutting device. The cutting device has cutting lines on the opposite sides of the embryo for cutting the embryo. The workbench passes through the cutting device during the movement of the track to make the embryo move relative to the cutting line, thereby realizing the cutting of the embryo by the cutting line.
[0004] However, the weight of the workbench plus the weight of the embryo is large, so the workbench is often subjected to large inertia and friction when moving along the track, causing the workbench to vibrate greatly during movement. This vibration can easily cause large fluctuations in the cutting path of the cutting line on the embryo, resulting in low flatness of the cutting surface, affecting the cutting accuracy. Utility Model Content
[0005] In order to improve the cutting accuracy, the present application provides a cutting production line for an aerated concrete body.
[0006] The present application provides a cutting production line for aerated concrete embryos, which adopts the following technical solutions:
[0007] A cutting production line for an aerated concrete embryo, comprising: a cutting device, a guide rail and a workbench;
[0008] The cutting device includes a frame, a cutting mechanism and a driving mechanism. The cutting mechanism is used to cut the side of the concrete embryo and has two groups. The two groups of cutting mechanisms are respectively located on opposite sides of the frame; the driving mechanism is installed on the frame and corresponds to the cutting mechanism one by one. The driving mechanism is used to drive the cutting mechanism to move on the frame, and the moving directions of the two groups of cutting mechanisms are parallel to each other.
[0009] The guide rail passes through the frame along the moving direction of the cutting mechanism, and the guide rail is located between two groups of the cutting mechanisms, and the workbench moves on the guide rail along the length direction of the guide rail;
[0010] By adopting the above technical solution, through the cooperation between the workbench and the guide rail, the workbench drives the concrete embryo to move into the frame, and then the workbench stops moving, and the cutting mechanism is started to move the cutting mechanism to cut the concrete embryo, which can reduce the vibration of the concrete embryo and improve the cutting accuracy.
[0011] Optionally, each group of the cutting mechanisms includes a mounting seat and a cutting rope, and the cutting rope is mounted on a side of the mounting seat close to the guide rail and is tightened.
[0012] By adopting the above technical solution, the cutting rope is installed tautly, thereby improving the stability and cutting accuracy during the cutting process.
[0013] Optionally, the mounting base includes a bracket, a first support rod, a second support rod and a power member, the bracket moves on the frame, the first support rod is installed at the bottom end of the bracket, and the second support rod is installed at the top end of the bracket;
[0014] One end of the cutting rope is fixed to one of the first support rod and the second support rod, and the other end of the cutting rope is passed through the other of the first support rod and the second support rod;
[0015] The power piece is mounted on the bracket and connected to an end of the cutting rope away from the fixed end thereof, and the power piece can be extended and retracted to adjust the tightness of the cutting rope.
[0016] By adopting the above technical solution, one end of the cutting rope is fixed and the other end is adjusted in tightness by a power piece, which facilitates quick replacement and adjustment of the cutting rope, thereby improving the flexibility and maintainability of the production line.
[0017] Optionally, the mounting base also includes a third support rod, the third support rod has at least one, the third support rod is installed on the frame and is located between the first support rod and the second support rod, and one end of the third support rod forms an abutment groove for the cutting rope to abut against, so as to support the cutting rope.
[0018] By adopting the above technical solution, the provision of the third support rod further enhances the stability of the cutting rope and reduces the unevenness of the cutting surface caused by the shaking of the cutting rope.
[0019] Optionally, the first support rod, the second support rod and the third support rod are each provided with an adjusting member, and the first support rod, the second support rod and the third support rod adjust their positions along the distribution direction of the two groups of cutting mechanisms through the adjusting member.
[0020] By adopting the above technical solution, the adjusting member allows the positions of the first support rod, the second support rod and the third support rod to be adjusted according to the size of the concrete embryo, thereby enhancing the versatility and adaptability of the production line.
[0021] Optionally, the cutting rope is arranged obliquely along the length direction of the guide rail.
[0022] By adopting the above technical solution, the cutting rope forms a certain cutting angle during the cutting process, which is beneficial to reducing cutting resistance and improving cutting efficiency.
[0023] Optionally, a pressing mechanism is provided on the frame, and the pressing mechanism includes a telescopic power and an abutment seat. The telescopic power is mounted on the frame, and the telescopic end of the telescopic power moves vertically; the abutment seat is installed on the telescopic end of the telescopic power to press the concrete embryo.
[0024] By adopting the above technical solution, the abutment seat can stably press the concrete embryo during the cutting process, so that the concrete embryo is not easy to move or shake during the cutting process, thereby further ensuring the cutting accuracy and quality.
[0025] Optionally, an elastic buffer layer is provided on the lower surface of the abutment seat.
[0026] By adopting the above technical solution, the elastic buffer layer can provide a certain buffering effect between the abutment seat and the embryo body, preventing damage to the embryo body due to rigid contact, and also helps to improve the stability and reliability of the abutment.
[0027] In summary, the present application includes at least one of the following beneficial effects:
[0028] 1. By converting the method of cutting the concrete body by moving the workbench into the method of moving the concrete body by moving the cutting mechanism, the vibration of the concrete body during the cutting process is effectively reduced, thereby improving the cutting accuracy;
[0029] 2. The cutting rope is used as the cutting part, and the tightness of the cutting rope is adjusted by the power part on the mounting seat, so that the cutting rope can maintain a stable tension state, thereby improving the cutting stability and controllability;
[0030] 3. The concrete body on the workbench is pressed by setting a pressing mechanism to improve the stability of the concrete body during cutting, thereby further improving the cutting accuracy and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the structure when the concrete embryo enters the frame in the embodiment of the present application;
[0032] Figure 2 It is a schematic diagram of the structure of an embodiment of the present application;
[0033] Figure 3It is a schematic diagram of the structure of the cutting mechanism and the driving mechanism on one side of the frame of the embodiment of the present application;
[0034] Figure 4 yes Figure 3 Schematic diagram of the enlarged structure at point A in the middle.
[0035] Explanation of the accompanying drawings: 1. Guide rail; 2. Workbench; 3. Frame; 4. Cutting mechanism; 41. Mounting seat; 411. Bracket; 412. First support rod; 413. Second support rod; 414. Power member; 415. Third support rod; 42. Cutting rope; 5. Driving mechanism; 51. Screw rod; 52. Guide rod; 53. Rotation source; 6. Abutment groove; 7. Adjusting member; 8. Pressing mechanism; 81. Telescopic power; 82. Abutment seat; 83. Elastic buffer layer; 9. Operating chamber; 10. Threaded seat; 11. Guide seat. DETAILED DESCRIPTION
[0036] The following is combined with Figure 1-4 This application is described in further detail.
[0037] The present application embodiment discloses a cutting production line for aerated concrete embryos. Figure 1 The cutting production line of aerated concrete embryos includes a cutting device, a guide rail 1 and a workbench 2. The cutting device is installed on the ground, and the ground is concave to form the guide rail 1, the guide rail 1 passes through the cutting device, and the workbench 2 walks in the guide rail 1 along the length extension direction of the guide rail 1. The way in which the workbench 2 walks in the guide rail 1 is the prior art and will not be described in detail here.
[0038] Reference Figure 1 and Figure 2 The cutting device includes a frame 3, a cutting mechanism 4 and a driving mechanism 5. The frame 3 is fixedly mounted on the ground and is in a U-shaped structure with an opening facing the ground, so that the frame 3 forms an operation cavity 9 for the workbench 2 and the embryo body to pass through, and the length extension direction of the frame 3 is parallel to the length extension direction of the guide rail 1, and the extension length of the frame 3 is greater than the extension length of the concrete embryo body.
[0039] There are two groups of cutting mechanisms 4, which are respectively installed on opposite sides of the frame 3 to cut opposite sides of the concrete embryo, and the guide rail 1 is located between the two groups of cutting mechanisms 4. Each group of cutting mechanisms 4 can move back and forth along the length direction of the frame 3 under the drive of the driving mechanism 5.
[0040] When cutting the concrete embryo, the workbench 2 first drives the concrete embryo to move into the operating cavity 9 of the frame 3, and then cuts the concrete embryo by moving the cutting mechanism 4, so that the concrete embryo is stationary relative to the guide rail 1 during cutting, thereby reducing the vibration of the concrete embryo during cutting.
[0041] Reference Figure 2 and Figure 3 Each cutting mechanism 4 includes a mounting seat 41 and a cutting rope 42. The cutting rope 42 is a steel wire rope, and the cutting rope 42 is installed on the side of the mounting seat 41 facing the operating chamber 9. Specifically, the mounting seat 41 includes a bracket 411, a first support rod 412, a second support rod 413, a third support rod 415, and a power member 414. The bracket 411 is in a long strip shape, the upper end of the bracket 411 is close to the upper end of the frame 3 and higher than the upper surface of the concrete embryo, and the lower end of the bracket 411 is close to the ground and lower than the lower surface of the concrete embryo.
[0042] The first support rod 412, the second support rod 413 and the third support rod 415 are all mounted on the bracket 411 and are parallel to each other, and the length extension direction of the first support rod 412, the second support rod 413 and the third support rod 415 is parallel to the width direction of the frame 3. The first support rod 412 is mounted at the bottom end of the bracket 411, the second support rod 413 is mounted at the top end of the bracket 411, and the third support rod 415 is located between the first support rod 412 and the second support rod 413, and the number of the third support rod 415 is at least one, and in this embodiment, there are three third support rods 415. The first support rod 412, the plurality of third support rods 415 and the second support rod 413 are arranged in sequence along the length extension direction of the bracket 411.
[0043] One end of the first support rod 412, the second support rod 413 and the third support rod 415 all extend into the operation chamber 9. The cutting rope 42 is located in the operation chamber 9, and the bottom end of the cutting rope 42 is fixed to the end of the first support rod 412, and the upper end of the cutting rope 42 passes through the end of the second support rod 413. The portion of the cutting rope 42 between the first support rod 412 and the second support rod 413 abuts against the end of the third support rod 415, and the end of the third support rod 415 is formed with an abutment groove 6 for abutting the cutting rope 42, and the abutment groove 6 is arc-shaped for one side of the cutting rope 42 to abut, so that the third support rod 415 supports the cutting rope 42.
[0044] The power member 414 is an electric telescopic rod, the cylinder of which is mounted to the top of the bracket 411, and the telescopic end of the electric telescopic rod is connected to the top of the cutting rope 42, so that the tightness of the cutting rope 42 can be adjusted by the telescopic movement of the electric telescopic rod, so that the cutting rope 42 is in a taut state when cutting the concrete embryo.
[0045] Reference Figure 2 and Figure 3, for the driving mechanism 5 that drives the cutting mechanism 4 to move, specifically, the driving mechanism 5 corresponds to the cutting mechanism 4 one by one. In this embodiment, each set of the driving mechanism 5 includes a screw 51, a guide rod 52, and a rotation source 53. The screw 51 is rotationally connected to the frame 3, the guide rod 52 is fixed to the frame 3, and the axial direction of the screw 51 and the length direction of the guide rod 52 are parallel to the length extension direction of the frame 3. The rotation source 53 is a rotating motor that can perform forward and reverse rotation, the base of the rotating motor is installed on the frame 3, and the output end of the rotating motor is connected to the screw 51 to drive the screw 51 to rotate.
[0046] A threaded seat 10 and a guide seat 11 are fixed to the side of the bracket 411 away from the operating chamber 9. The threaded seat 10 is threadedly sleeved on the outer wall of the screw rod 51, and the guide seat 11 is slidably sleeved on the outer wall of the guide rod 52. When the screw rod 51 rotates, it drives the bracket 411 to move along the length direction of the frame 3, and drives the cutting rope 42 to cut the side of the concrete embryo along the length direction of the frame 3.
[0047] Furthermore, the bracket 411 and the cutting rope 42 are both arranged to be inclined upward and downward along the length direction of the guide rail 1, so that the cutting rope 42 cuts the concrete embryo from point to surface, and the cutting range gradually increases to improve the convenience of cutting the concrete embryo.
[0048] Reference Figure 3 Furthermore, in order to improve the accuracy of cutting the concrete embryo, the first support rod 412, the second support rod 413 and the third support rod 415 all have an adjustment portion 12 that is slidably arranged on the bracket 411 along the width direction of the frame 3, and the adjustment portion 12 is equipped with an adjustment member 7 for locking the support rod, so that the positions of the first support rod 412, the second support rod 413 and the third support rod 415 can be adjusted.
[0049] Specifically, taking the first support rod 412 as an example, the adjustment portion 12 of the first support rod 412 is cylindrical, the axis of the adjustment portion 12 is parallel to the width direction of the frame 3, and the outer wall of the adjustment portion 12 has an external thread. The adjustment member 7 is an adjustment ring threadedly sleeved on the outer wall of the adjustment portion 12, and the number of adjustment rings on each adjustment portion 12 is two, and the two adjustment rings are respectively opposite to the two sides of the bracket 411. When the adjustment portion 12 is moved to the desired position, the two adjustment rings on the adjustment portion 12 are threadedly moved to abut against the two sides of the bracket 411 to lock the adjustment ring.
[0050] Furthermore, a limiting groove is provided on the outer wall of the adjusting portion 12 along its own axial direction, and a limiting portion is fixed on the perforated wall of the bracket 411 for the adjusting portion 12 to penetrate therethrough, which is pressed into the limiting groove and can slide in the limiting groove to limit the rotation of the adjusting portion 12 relative to the bracket 411, so as to improve the stability of the adjusting portion 12.
[0051] Reference Figure 2 In addition, a pressing mechanism 8 is also provided on the frame 3, and the pressing mechanism 8 includes a telescopic power 81 and an abutment seat 82. The telescopic power 81 is a cylinder, the cylinder body of the cylinder is installed on the top of the frame 3, and the telescopic end of the cylinder extends vertically and faces downward. The abutment seat 82 is in the shape of a horizontal plate, the upper surface of the abutment seat 82 is fixed to the telescopic end of the cylinder, and the lower surface of the abutment seat 82 is covered with an elastic buffer layer 83 made of rubber.
[0052] When the concrete embryo is located in the frame 3, the telescopic end of the cylinder is extended so that the elastic buffer layer 83 on the abutment seat 82 is pressed against the top surface of the concrete embryo to limit the concrete embryo and improve the stability of the concrete embryo during cutting.
[0053] The implementation principle of the aerated concrete embryo cutting production line of the embodiment of the present application is as follows: the concrete embryo on the workbench 2 is placed in the operating cavity 9 of the frame 3 by the workbench 2 walking on the guide rail 1, and then the abutment seat 82 is abutted against the top surface of the concrete embryo. Then, the rotating motors on both sides of the frame 3 are started to drive the screw 51 to rotate, so that the bracket 411 drives the cutting rope 42 to cut the side of the concrete.
[0054] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A cutting production line for aerated concrete embryos, characterized in that: include: A cutting device, a guide rail (1) and a workbench (2); The cutting device comprises a frame (3), a cutting mechanism (4) and a driving mechanism (5); the cutting mechanism (4) is used to cut the side of the concrete embryo and has two groups, the two groups of cutting mechanisms (4) are respectively located on two opposite sides of the frame (3); the driving mechanism (5) is installed on the frame (3) and corresponds to the cutting mechanism (4) one by one; the driving mechanism (5) is used to drive the cutting mechanism (4) to move on the frame (3), and the moving directions of the two groups of cutting mechanisms (4) are parallel to each other; The guide rail (1) passes through the frame (3) along the moving direction of the cutting mechanism (4), and the guide rail (1) is located between two groups of the cutting mechanisms (4), and the workbench (2) moves on the guide rail (1) along the length direction of the guide rail (1).
2. The aerated concrete body cutting production line according to claim 1, characterized in that: Each set of the cutting mechanisms (4) comprises a mounting seat (41) and a cutting rope (42); the cutting rope (42) is mounted on a side of the mounting seat (41) close to the guide rail (1) and is tightened.
3. The cutting production line of aerated concrete embryo according to claim 2, characterized in that: The mounting seat (41) comprises a bracket (411), a first support rod (412), a second support rod (413) and a power member (414); the bracket (411) moves on the frame (3); the first support rod (412) is mounted on the bottom end of the bracket (411); and the second support rod (413) is mounted on the top end of the bracket (411); One end of the cutting rope (42) is fixed to one of the first support rod (412) and the second support rod (413), and the other end of the cutting rope (42) is passed through the other of the first support rod (412) and the second support rod (413); The power member (414) is mounted on the bracket (411) and connected to an end of the cutting rope (42) away from its fixed end, and the power member (414) can be extended and retracted to adjust the tightness of the cutting rope (42).
4. The aerated concrete body cutting production line according to claim 3, characterized in that: The mounting seat (41) further comprises a third support rod (415), the third support rod (415) having at least one third support rod (415), the third support rod (415) being mounted on the frame (3) and located between the first support rod (412) and the second support rod (413), and an abutment groove (6) for the cutting rope (42) to abut against is formed at one end of the third support rod (415), so as to support the cutting rope (42).
5. The aerated concrete body cutting production line according to claim 4, characterized in that: The first support rod (412), the second support rod (413) and the third support rod (415) are each provided with an adjusting member (7), and the first support rod (412), the second support rod (413) and the third support rod (415) adjust their positions along the distribution direction of the two groups of cutting mechanisms (4) through the adjusting member (7).
6. The aerated concrete body cutting production line according to claim 5, characterized in that: The cutting rope (42) is arranged obliquely along the length direction of the guide rail (1).
7. A cutting production line for aerated concrete bodies according to any one of claims 1 to 6, characterized in that: The frame (3) is provided with a pressing mechanism (8), the pressing mechanism (8) comprising a telescopic power (81) and an abutment seat (82), the telescopic power (81) being mounted on the frame (3), and the telescopic end of the telescopic power (81) being movable in the vertical direction; the abutment seat (82) being mounted on the telescopic end of the telescopic power (81) for pressing the concrete embryo.
8. The aerated concrete body cutting production line according to claim 7, characterized in that: An elastic buffer layer (83) is provided on the lower surface of the abutment seat (82).