Pavement brick surface cleaning device
By designing a pavement brick surface layer cleaning device that uses water and gas mixed sweep technology, the problem of damage to the brick surface layer in the prior art is solved, efficient slag removal, dust suppression and wet edge maintenance are achieved, and the quality of the brick surface layer is improved.
Patent Information
- Application Number
- CN202421308454.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing pavement brick surface cleaning device is prone to damage the brick surface during cleaning, and it is difficult to effectively suppress dust and carry out wet edge maintenance.
A road surface tiles cleaning device including a water-gas mixed cleaning mechanism, a gas supply device and a water supply device are designed. Using the mixed sweeping technology of high-pressure air and water, fine water mist particles are formed to softly clean the brick surface layer and wet edge maintenance is carried out during the cleaning process.
This device can effectively remove slag and floating scum on the brick surface layer, avoid damage to the brick surface layer, and at the same time play a role in suppressing dust. It also increases the humidity of the brick surface through wet edges, reduces problems such as particle loss and delamination, and improves the quality of the brick surface layer.
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Figure CN222697505U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning the surface layer of road brick blanks, in particular to a cleaning device for the surface layer of road brick blanks. Background Art
[0002] Pavement bricks are a kind of material that is mainly made of cement, gravel, coal slag, coal gangue, sand and other raw materials through stamping and forming by stamping presses. They are often used as paving materials for urban road sidewalks, city squares, gardens, communities and other roads. During the pressing and conveying process of the brick blanks of pavement bricks by the stamping presses, some fine slag adhered to the stamping presses will fall on the surface layer of the brick blanks. If they are not cleaned in time, these fine slag will solidify on the surface layer of the brick blanks during the curing and drying process, affecting the smoothness and flatness of the surface layer of the brick blanks. Therefore, after the brick blanks are pressed, the surface layer of the brick blanks needs to be cleaned of impurities.
[0003] In the prior art, a cleaning brush device is generally used for cleaning. For example, the authorization announcement number CN220030621U discloses a brick blank surface cleaning device, in which a cleaning brush is fixedly connected to one end of a horizontal conveyor belt. The horizontal conveyor belt drives the brick blank to pass under the cleaning brush, and the cleaning brush is driven by a motor to clean the surface of the brick blank. However, this cleaning brush device still has defects during actual use: since the surface layer of the brick blank is relatively fragile just after the brick blank is pressed and formed, when the cleaning brush device is used for cleaning, the brush body is easy to damage the surface layer of the brick blank. Utility Model Content
[0004] In view of this, it is necessary to provide a road brick surface cleaning device to solve the technical problems existing in the above-mentioned technology.
[0005] A pavement brick blank surface cleaning device comprises a conveying device for conveying the pavement brick blanks and a surface cleaning device arranged above the conveying surface of the conveying device, the surface cleaning device comprises a water-gas mixing cleaning mechanism, an air supply device and a water supply device, the water-gas mixing cleaning mechanism is erected just above the conveying surface of the conveying device, and the spraying direction of the water-gas mixing cleaning mechanism is toward the conveying surface of the conveying device, the air supply device and the water supply device are arranged on one side of the conveying device, the output end of the water supply device is connected to the water path input end of the water-gas mixing cleaning mechanism, the output end of the air supply device is connected to the air path input end of the water-gas mixing cleaning mechanism, the air supply device provides high-pressure air to the water-gas mixing cleaning mechanism, the water-gas mixing cleaning mechanism uses the airflow of the high-pressure air to attract water in the water supply device, so that the water and air are mixed to form fine water mist particles, and are sprayed onto the conveying surface of the conveying device at the same time, and the surface layer of the pavement brick blanks conveyed by the conveying device is sprayed and cleaned by the water mist particles.
[0006] Preferably, the water-gas mixing and cleaning mechanism includes a water-gas mixing nozzle and a drainage hood, the drainage hood is horizontally erected just above the conveying surface of the conveying device, there are multiple water-gas mixing nozzles, which are arranged on the drainage hood at intervals along the width direction of the conveying device, and the spray end of the water-gas mixing nozzle passes through the drainage hood toward the conveying surface of the conveying device, the output end of the water supply device is respectively connected to the water path input end of each water-gas mixing nozzle, and the output end of the air supply device is respectively connected to the air path input end of each water-gas mixing nozzle, and the air supply device simultaneously delivers high-pressure air to multiple water-gas mixing nozzles, and uses the airflow of high-pressure air to attract water in the water supply device to enter multiple water-gas mixing nozzles for mixing at the same time, and simultaneously spray it toward the conveying surface of the conveying device, so as to spray and clean the surface layer of the pavement bricks conveyed by the conveying device.
[0007] Preferably, an upper end of the guide hood is provided with an adjusting groove penetrating from top to bottom along the width direction of the conveying device, and a plurality of the water-gas mixing nozzles are respectively arranged on the adjusting groove and can be laterally moved along the adjusting groove.
[0008] Preferably, the distance between the spray end of the water-gas mixing nozzle and the conveying surface of the conveying device is a preset distance.
[0009] Preferably, the surface cleaning device also includes two adjustment racks, which are vertically symmetrically arranged on both sides of the conveying device, and each adjustment rack is vertically provided with an adjusting screw rod, and lifting and lowering adjustment seats are respectively arranged on the adjusting screw rods of the two adjustment racks, and the two lifting and lowering adjustment seats are respectively passed through the adjusting screw rods and are threadedly connected with the adjusting screw rods, and the two ends of the drainage hood are respectively installed on the two lifting and lowering adjustment seats, and rotating the two adjusting screw rods at the same time can respectively drive the two lifting and lowering adjustment seats to rise and fall along the adjusting racks to adjust the height of the drainage hood.
[0010] Preferably, the two lifting and adjusting seats are respectively provided with slots opposite to each other, and the two ends of the drainage hood are respectively provided with fixing columns matching the slots, the fixing columns are passed through the slots, and can rotate in the slots to adjust the angle between the water-gas mixing nozzle and the conveying surface of the conveying device, and fastening bolts are respectively sleeved on both sides of the slot on the fixing columns, and the fastening bolts are threadedly connected with the positioning columns to fix the two ends of the drainage hood on the slots.
[0011] Preferably, a handle is provided on the top of the adjusting screw rod.
[0012] Preferably, the conveying surface of the conveying device is provided with a collecting trough directly below the water-gas mixing and cleaning mechanism.
[0013] Preferably, the air supply device includes an air compressor, a controller, a solenoid valve and a position sensor. The output end of the air compressor is respectively connected to the air path input end of each water-gas mixing nozzle. The solenoid valve is arranged on the output end of the air compressor to control the air compressor to deliver high-pressure air to the water-gas mixing nozzle. The position sensor is arranged on one side or above the conveying surface of the conveying device. The position sensor is electrically connected to the controller, and the controller is electrically connected to the solenoid valve. The position sensor detects the position of the pavement bricks conveyed on the conveying surface of the conveying device and transmits the detection signal to the controller. The controller receives the detection signal of the position sensor and controls the solenoid valve to open or close according to the detection signal of the position sensor.
[0014] It can be known from the above technical scheme that the pavement brick blank surface cleaning device provided by the present application comprises a conveying device for conveying pavement brick blanks and a surface cleaning device arranged above the conveying surface of the conveying device, the surface cleaning device comprises a water-gas mixing cleaning mechanism, an air supply device and a water supply device, the water-gas mixing cleaning mechanism is erected just above the conveying surface of the conveying device, and the spraying direction of the water-gas mixing cleaning mechanism is toward the conveying surface of the conveying device, the air supply device and the water supply device are arranged on one side of the conveying device, the output end of the water supply device is connected to the water path input end of the water-gas mixing cleaning mechanism, and the output end of the air supply device is connected to the air path output end of the water-gas mixing cleaning mechanism The inlet end is connected, the air supply device provides high-pressure air to the water-gas mixing and cleaning mechanism, the water-gas mixing and cleaning mechanism uses the airflow of high-pressure air to attract water in the water supply device, so that the water and air are mixed to form water mist particles, and the water mist particles are used to spray and sweep the surface layer of the pavement brick blank. The fine water mist particles are relatively soft and will not cause damage to the surface layer of the brick blank. It can also play a role in dust suppression. Moreover, while removing the slag on the surface layer of the pavement brick blank, it can also wet the surface layer of the pavement brick blank to increase the humidity of the pavement brick blank, play a role in auxiliary maintenance, reduce the occurrence of particle shedding and delamination due to insufficient humidity on the surface layer of the brick blank, and improve the quality of the surface layer of the brick blank. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front structural schematic diagram of the utility model.
[0016] Figure 2 It is a three-dimensional structural schematic diagram of the utility model.
[0017] Figure 3 This is a schematic structural diagram of the utility model from another angle.
[0018] Figure 4 for Figure 2 A local enlarged schematic diagram of point A in the middle.
[0019] In the figure: a conveying device 1, a surface cleaning device 2, a water-gas mixing cleaning mechanism 21, an air supply device 22, a water supply device 23, a water-gas mixing nozzle 211, a drainage cover 212, an adjustment groove 213, a fixing column 214, a fastening bolt 215, an adjustment frame 24, an adjustment screw rod 241, a lifting adjustment seat 242, a slot 243, a handle 244, a collecting tank 4, an air compressor 221, a controller 222, a solenoid valve 223, a position sensor 224, and a pavement brick 3. DETAILED DESCRIPTION
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Please see Figures 1 to 3 The embodiment of the utility model provides a surface cleaning device for road brick blanks, comprising a conveying device 1 for conveying road brick blanks 3 and a surface cleaning device 2 arranged above the conveying surface of the conveying device 1. The conveying device 1 is a pallet conveyor, which is arranged on the outlet of the brick blank stamping press, and is used to convey the road brick blanks 3 after being pressed and formed by the stamping press. The surface cleaning device 2 is used to clean up the residual slag and floating scum on the surface layer of the road brick blanks 3 during the conveying process to prevent the slag from solidifying on the surface layer of the brick blanks. The surface layer of the road brick blanks 3 is the upper surface of the brick blanks. The surface cleaning device 2 comprises a water-gas mixing cleaning mechanism 21, an air supply device 22 and a water supply device 23. The water-gas mixing cleaning mechanism 21 is erected just above the conveying surface of the conveying device 1, and the spraying direction of the water-gas mixing cleaning mechanism 21 is toward the conveying surface of the conveying device 1. The air supply device 22 and the water supply device 23 are arranged on one side of the conveying device 1. The air supply device 22 is An air compressor, wherein a water supply device 23 is a water bucket, an output end of the water supply device 23 is connected to a water input end of a water-gas mixing cleaning mechanism 21 through a pipeline, an output end of an air supply device 22 is connected to an air input end of the water-gas mixing cleaning mechanism 21 through a pipeline, the air supply device 22 provides high-pressure air to the water-gas mixing cleaning mechanism 21, the water-gas mixing cleaning mechanism 21 uses the airflow of the high-pressure air to attract water in the water supply device 23, the water is mixed with the air under the action of the airflow to form fine water mist particles, and is sprayed onto the surface layer of the pavement brick 3 under the push of the airflow, the impact force of the water mist particles is used to remove the slag and scum on the surface layer of the brick, the fine water mist particles are relatively soft, will not damage the surface layer of the pavement brick 3, and can also play a role in dust suppression, and, while removing the slag on the surface layer of the brick, the surface layer of the pavement brick 3 can also be wetted to increase the humidity of the pavement brick 3, playing a role in auxiliary maintenance.
[0022] Specifically, the water-gas mixing cleaning mechanism 21 includes a water-gas mixing nozzle 211 and a drainage cover 212. The drainage cover 212 is a cover body with an opening at the lower end, which is horizontally erected just above the conveying surface of the conveying device 1. A plurality of water-gas mixing nozzles 211 are provided, which are spaced apart on the drainage cover 212 along the width direction of the conveying device 1 to cover the conveying surface of the conveying device 1 horizontally. The spray end of the water-gas mixing nozzle 211 passes through the drainage cover 212 toward the conveying surface of the conveying device 1. The output end of the water supply device 23 is respectively connected to the water channel output of each water-gas mixing nozzle 211. The air supply device 22 is connected to the air input end, and the output end of the air supply device 22 is respectively connected to the air path input end of each water-gas mixing nozzle 211. The air supply device 22 simultaneously delivers high-pressure air to multiple water-gas mixing nozzles 211, and uses the airflow of high-pressure air to attract water in the water supply device 23 to enter the multiple water-gas mixing nozzles 211 at the same time for outward spraying. When passing through the water-gas mixing nozzles 211, water and high-pressure air generate fine water mist particles, and the water mist particles are sprayed toward the conveying surface of the conveying device 1 under the push of the airflow, so as to spray and clean the surface of the pavement brick 3 conveyed by the conveying device 1.
[0023] Please see Figure 3 Furthermore, in order to facilitate the adjustment of the position of the water-gas mixing nozzle 211 so that the spraying area of the water-gas mixing nozzle 211 can be directly opposite to the position of the pavement brick 3 transported by the conveying device 1, an adjustment groove 213 is opened at the upper end of the guide cover 212 along the width direction of the conveying device 1, and the multiple water-gas mixing nozzles 211 are respectively fixed on the adjustment groove 213 by bolt clamps, and can be laterally moved along the adjustment groove 213 to adaptively adjust the spraying area.
[0024] In actual use, the distance between the spray end of the water-gas mixing nozzle 211 and the conveying surface of the conveying device 1 is a preset distance, which can be adaptively adjusted according to the specifications or air pressure of the water-gas mixing nozzle 211 .
[0025] Please see Figure 2 or Figure 3Furthermore, the surface cleaning device 2 also includes two adjustment frames 24, which are vertically symmetrically arranged on both sides of the conveying device 1, and each adjustment frame 24 is vertically provided with an adjustment screw rod 241, which can rotate freely and parallelly on the adjustment frame 24, and a lifting adjustment seat 242 is respectively arranged on the adjustment screw rod 241 of the two adjustment frames 24, and the two lifting adjustment seats 242 are respectively penetrated on the adjustment screw rod 241 and are threadedly connected with the adjustment screw rod 241, and the two ends of the drainage cover 212 are respectively installed on the two lifting adjustment seats 242. On the lowering adjustment seat 242, the adjustment frame 24 is used to adjust the support height of the drainage cover 212 to achieve height adjustment of the water-gas mixing nozzle 211. When adjusting, the two adjusting screws 241 are manually rotated, and the two lifting adjustment seats 242 are driven to rise and fall along the adjustment frame 24 through the adjusting screws 241 to drive the drainage cover 212 to rise and fall. By adjusting the height of the drainage cover 212, the height adjustment of the water-gas mixing nozzle 211 is achieved. When adjusting, the heights of the two lifting adjustment seats 242 should be kept consistent so that the drainage cover 212 is in a horizontal state.
[0026] Please continue to see Figure 2 or Figure 3 Furthermore, the two lifting adjustment seats 242 are respectively provided with slots 243 opposite to each other, and the two ends of the drainage cover 212 are respectively fixedly provided with fixing columns 214 matching the slots 243, and the fixing columns 214 are inserted into the slots 243 and can rotate in the slots 243. Fastening bolts 215 are respectively sleeved on the fixing columns 214 on both sides of the slots 243, and the fastening bolts 215 are threadedly connected with the fixing columns 214, and the fastening bolts 215 are blocked on both sides of the slots 243 by the fastening bolts 215. By screwing the fastening bolts 215, the fixing columns 214 at both ends of the drainage cover 212 and the slots 243 can be clamped and fixed to each other, thereby fixing the drainage cover 212. This setting is mainly used to adjust the drainage The angle of the hood 212 is adjusted through the drainage hood 212 to form an angle between the water-gas mixing nozzle 211 and the conveying surface of the conveying device 1. When adjusting, manually loosen the fastening bolts 215 on the fixing columns 214 at both ends of the drainage hood 212, and manually rotate the drainage hood 212 to rotate the injection end of the water-gas mixing nozzle 211 on the drainage hood 212 toward the input direction of the conveying device 1, so that an angle is formed between the injection end of the water-gas mixing nozzle 211 and the conveying surface of the conveying device 1. After the adjustment is completed, tighten the fastening bolts 215, fix the drainage hood 212, and make the water-gas mixing nozzle 211 spray at an angle, which is beneficial to spray and clean the slag and floating scum on the surface of the pavement brick 3.
[0027] Furthermore, a handle 244 is provided on the top of the adjusting screw rod 241 to facilitate manual adjustment of the height of the water-gas mixing nozzle 211 .
[0028] Please see Figure 2 or Figure 3 Furthermore, a collecting trough 4 is provided on the conveying surface of the conveying device 1 directly below the water-gas mixing cleaning mechanism 21, and the collecting trough 4 is used to collect the slag and floating scum falling from the surface of the pavement brick 3, so as to facilitate manual cleaning.
[0029] Please see Figure 2 and Figure 4 Further, the air supply device 22 includes an air compressor 221, a controller 222, a solenoid valve 223 and a position sensor 224. The output end of the air compressor 221 is respectively connected to the air path input end of each water-gas mixing nozzle 211. The solenoid valve 223 is arranged on the output end of the air compressor 221, and is used to control the air compressor 221 to deliver high-pressure air to the water-gas mixing nozzle 211. The position sensor 224 is an infrared sensor or a radar sensor, which is arranged on one side or above the conveying surface of the conveying device 1. The position sensor 224 is electrically connected to the controller 222, and the controller 222 is electrically connected to the solenoid valve 223. The controller 222 is a relay. The position sensor 224 is used to position the pavement blank 3 conveyed on the conveying surface of the conveying device 1. Detection, when the position sensor 224 detects that the pavement brick 3 arrives within the spraying range of the water-gas mixing nozzle 211, the detection signal of the arrival of the pavement brick 3 is transmitted to the controller 222. After receiving the detection signal of the position sensor 224, the controller 222 controls and opens the solenoid valve 223. At this time, the output end of the air compressor 221 is connected to the water-gas mixing nozzle 211, and the water-gas mixing nozzle 211 performs a spraying operation; when the position sensor 224 detects that the pavement brick 3 leaves the spraying range of the water-gas mixing nozzle 211, it stops transmitting the detection signal to the controller 222. When the controller 222 cannot receive the detection signal of the position sensor 224, it controls and closes the solenoid valve 223. At this time, the output end of the air compressor 221 is disconnected from the water-gas mixing nozzle 211, and the water-gas mixing nozzle 211 stops the spraying operation.
[0030] When the device is used, water and high-pressure air are mixed to form water mist particles through the water-gas mixing nozzle 211, and the water mist particles are used to spray the surface layer of the road brick 3. The fine water mist particles are relatively soft and will not damage the surface layer of the brick. It can also play a role in dust suppression. In addition, while removing the slag from the surface layer of the brick, it can also wet the surface layer of the road brick 3 to increase the humidity of the road brick 3, play a role in auxiliary maintenance, and reduce the occurrence of particle shedding and delamination due to insufficient humidity of the surface layer of the brick. In addition, in actual use, anti-alkali agents, brighteners, etc. can also be added to the water supply device 23 to improve the quality of the surface layer of the brick.
[0031] The above disclosure is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of the present invention. A person skilled in the art can understand that all or part of the processes of the above embodiments and equivalent changes made according to the claims of the present invention still fall within the scope of the present invention.
Claims
1. A road brick surface cleaning device, characterized in that: It includes a conveying device for conveying pavement bricks and a surface cleaning device arranged above the conveying surface of the conveying device, the surface cleaning device includes a water-gas mixing cleaning mechanism, an air supply device and a water supply device, the water-gas mixing cleaning mechanism is erected just above the conveying surface of the conveying device, and the spraying direction of the water-gas mixing cleaning mechanism is toward the conveying surface of the conveying device, the air supply device and the water supply device are arranged on one side of the conveying device, the output end of the water supply device is connected to the water path input end of the water-gas mixing cleaning mechanism, the output end of the air supply device is connected to the air path input end of the water-gas mixing cleaning mechanism, the air supply device provides high-pressure air to the water-gas mixing cleaning mechanism, the water-gas mixing cleaning mechanism uses the airflow of high-pressure air to attract water in the water supply device, so that water and air are mixed to form fine water mist particles, and are sprayed onto the conveying surface of the conveying device at the same time, and the surface layer of the pavement bricks conveyed by the conveying device is sprayed and cleaned by the water mist particles.
2. The road brick surface cleaning device according to claim 1, characterized in that: The water-gas mixing cleaning mechanism includes a water-gas mixing nozzle and a drainage hood. The drainage hood is horizontally erected just above the conveying surface of the conveying device. There are multiple water-gas mixing nozzles, which are arranged on the drainage hood at intervals along the width direction of the conveying device, and the spray end of the water-gas mixing nozzle passes through the drainage hood toward the conveying surface of the conveying device. The output end of the water supply device is respectively connected to the water path input end of each water-gas mixing nozzle, and the output end of the air supply device is respectively connected to the air path input end of each water-gas mixing nozzle. The air supply device simultaneously delivers high-pressure air to multiple water-gas mixing nozzles, and uses the airflow of high-pressure air to attract water in the water supply device to enter multiple water-gas mixing nozzles for mixing at the same time, and simultaneously spray it onto the conveying surface of the conveying device, so as to spray and clean the surface layer of the pavement bricks conveyed by the conveying device.
3. The road brick surface cleaning device according to claim 2, characterized in that: An upper end of the guide cover is provided with an adjusting groove penetrating up and down along the width direction of the conveying device, and a plurality of water-gas mixing nozzles are respectively arranged on the adjusting groove and can be laterally moved along the adjusting groove.
4. The road brick surface cleaning device according to claim 3, characterized in that: The distance between the spray end of the water-gas mixing nozzle and the conveying surface of the conveying device is a preset distance.
5. The road brick surface cleaning device according to claim 4, characterized in that: The surface cleaning device also includes two adjustment frames, which are vertically symmetrically arranged on both sides of the conveying device, and each adjustment frame is vertically provided with an adjusting screw rod, and a lifting adjustment seat is respectively arranged on the adjusting screw rods of the two adjustment frames. The two lifting adjustment seats are respectively passed through the adjusting screw rods and are connected with the adjusting screw rod threads. The two ends of the drainage hood are respectively installed on the two lifting adjustment seats, and rotating the two adjusting screw rods at the same time can drive the two lifting adjustment seats to rise and fall along the adjustment frame to adjust the height of the drainage hood.
6. The road brick surface cleaning device according to claim 5, characterized in that: The two lifting and adjusting seats are respectively provided with card slots opposite to each other, and the two ends of the drainage cover are respectively provided with fixing columns matching the card slots. The fixing columns are passed through the card slots and can rotate in the card slots to adjust the angle between the water-gas mixing nozzle and the conveying surface of the conveying device. Fastening bolts are respectively sleeved on both sides of the card slot on the fixing columns, and the fastening bolts are threadedly connected with the positioning columns to fix the two ends of the drainage cover on the card slots.
7. The road brick surface cleaning device according to claim 6, characterized in that: A handle is arranged on the top of the adjusting screw rod.
8. The road brick surface cleaning device according to claim 1 or 7, characterized in that: The conveying surface of the conveying device is provided with a collecting tank directly below the water-gas mixing and cleaning mechanism.
9. The road brick surface cleaning device according to claim 4, characterized in that: The air supply device includes an air compressor, a controller, a solenoid valve and a position sensor. The output end of the air compressor is respectively connected to the air path input end of each water-gas mixing nozzle. The solenoid valve is arranged on the output end of the air compressor to control the air compressor to deliver high-pressure air to the water-gas mixing nozzle. The position sensor is arranged on one side or above the conveying surface of the conveying device. The position sensor is electrically connected to the controller, and the controller is electrically connected to the solenoid valve. The position sensor detects the position of the pavement bricks conveyed on the conveying surface of the conveying device and transmits the detection signal to the controller. The controller receives the detection signal of the position sensor and controls the solenoid valve to open or close according to the detection signal of the position sensor.
Citation Information
Patent Citations
Green brick surface cleaning device
CN220030621U