A kind of maintenance equipment of calcium silicate board

By designing a calcium silicate plate maintenance equipment including autoclave, condensation plate and exhaust gas treatment device, the problem of leakage of existing equipment when dealing with high concentrations of carbon dioxide is solved, and the effective separation and recycling of carbon dioxide is achieved, ensuring experimental safety and environmental protection.

CN222697512UActive Publication Date: 2025-04-01SINOMA ENERGY CONSERVATION WUHAN
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Patent Information

Application Number
CN202421315600.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-04-01
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing experimental maintenance equipment has shortcomings in treating high concentrations of carbon dioxide, resulting in carbon dioxide leakage, endangering the health of the experimenter and polluting the environment.

Method used

A calcium silicate plate curing equipment including an autoclave, a condensing plate and a waste gas treatment device is designed. The condensing plate separates saturated steam from carbon dioxide gas and absorbs carbon dioxide gas using an alkaline solution, recovers condensate water and reduces the concentration of carbon dioxide gas.

Benefits of technology

Effectively separate and recover carbon dioxide gas, reduce the concentration of carbon dioxide in the exhaust gas, avoid saturated steam diluting the alkaline solution, improve the absorption capacity of the alkaline solution, and ensure experimental safety and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a maintenance device for a calcium silicate board, comprising an autoclave, the autoclave comprising a kettle body, a condensation plate and an exhaust gas treatment device, the condensation plate is partially arranged around the kettle body, a first exhaust port is arranged on the top of the kettle body, an exhaust valve is arranged in the cavity of the condensation plate, the first exhaust port is connected with the exhaust valve, exhaust gas treatment devices are respectively arranged on both sides of the kettle body, the exhaust gas treatment device comprises a vacuum pump and a filter box, second exhaust ports are respectively arranged on both sides of the condensation plate, and the filter box is connected with the second exhaust port through the vacuum pump; the utility model utilizes the condensation plate to process the saturated steam discharged from the kettle body, separates the saturated steam from the carbon dioxide gas, and then utilizes the alkaline solution in the exhaust gas treatment device to absorb the carbon dioxide gas, so that on the one hand, condensed water can be recovered and the concentration of the carbon dioxide gas in the exhaust gas can be reduced, and on the other hand, a large amount of saturated steam is prevented from entering the exhaust gas treatment device to dilute the alkaline solution and affect the ability of the alkaline solution to absorb the carbon dioxide gas.
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Description

Technical Field

[0001] The utility model relates to the production field of calcium silicate boards, in particular to maintenance equipment for calcium silicate boards. Background Art

[0002] Calcium silicate board is mainly composed of silicate minerals, calcium minerals and fibers. As a green and environmentally friendly building material, it has potential carbon fixation ability during the production process. Silicate minerals and calcium minerals can react chemically with carbon dioxide to form carbonates, thereby achieving the fixation of carbon dioxide. This carbon fixation method helps to reduce carbon emissions during the production process of calcium silicate boards.

[0003] In order to deeply study the carbon fixation method of calcium silicate board, and to improve the carbon fixation efficiency of calcium silicate board without affecting the performance of calcium silicate board, it is necessary to cure calcium silicate boards with different formulations in different concentrations of carbon dioxide environment. Through repeated experiments, the performance changes of calcium silicate board during the curing process and the consumption of carbon dioxide are observed, which can provide experimental basis for the carbon fixation technology of calcium silicate board.

[0004] However, the existing experimental maintenance equipment has shortcomings in handling high-concentration carbon dioxide. When taking and placing calcium silicate boards, high-concentration carbon dioxide is easy to leak, posing a threat to the health of experimenters. In addition, the leaked carbon dioxide may also pollute the environment, which is contrary to the original intention of carbon fixation technology. Summary of the invention

[0005] The utility model aims to provide a calcium silicate board maintenance device in view of the problems existing in the prior art.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A maintenance device for a calcium silicate board comprises an autoclave, wherein the autoclave comprises a kettle body, a condensation plate and an exhaust gas treatment device, wherein the condensation plate is partially arranged around the kettle body, a first exhaust port is arranged on the top of the kettle body, an exhaust valve is arranged in the cavity of the condensation plate, the first exhaust port is connected to the exhaust valve, the exhaust gas treatment devices are respectively arranged on both sides of the kettle body, the exhaust gas treatment device comprises a vacuum pump and a filter box, second exhaust ports are respectively arranged on both sides of the condensation plate, and the filter box is connected to the second exhaust port through the vacuum pump.

[0008] The utility model utilizes the condensation plate to process the saturated steam discharged from the kettle body, so as to separate the saturated steam from the carbon dioxide gas, and then utilizes the alkaline solution in the exhaust gas treatment device to absorb the carbon dioxide gas. On the one hand, it can recover condensed water and reduce the concentration of carbon dioxide gas in the exhaust gas, and on the other hand, it can prevent a large amount of saturated steam from entering the exhaust gas treatment device to dilute the alkaline solution and affect the ability of the alkaline solution to absorb carbon dioxide gas.

[0009] Preferably, the condensation plate includes a first bent plate and a second bent plate, the second bent plates are respectively provided on both sides of the first bent plate, and the cavity of the first bent plate is connected to the cavity of the second bent plate.

[0010] Preferably, a plurality of heat dissipation units are respectively disposed on the first bent plate and the second bent plate, the heat dissipation units are arranged at intervals around the kettle body, and adjacent heat dissipation units are arranged in parallel.

[0011] The saturated steam discharged from the kettle body enters the first bent plate and diffuses toward the second bent plate, and is rapidly cooled when passing through the heat dissipation unit to form condensed water, so that the saturated steam and carbon dioxide gas are separated in the condensation plate.

[0012] Preferably, the heat dissipation unit includes a hollow tube and an exhaust fan. The hollow tube is arranged to pass through the first bent plate or the second bent plate, and the hollow tube is not connected to the cavity of the first bent plate and the second bent plate. An air inlet is provided at one end of the hollow tube and the exhaust fan is provided at the other end.

[0013] External cold air exchanges heat with the saturated steam in the cavity of the condensation plate through the hollow tube, and the exhaust fan discharges the heated gas out of the hollow tube.

[0014] Preferably, the exhaust valve is arranged in the cavity of the first bent plate, the second exhaust port is arranged on the second bent plate, and a drain port is arranged at the bottom of the second bent plate.

[0015] The exhaust valve is used to control whether the kettle body and the condensation plate are connected. The condensed water will flow along the inner wall of the second bent plate to the bottom of the second bent plate and flow out from the drain port.

[0016] Preferably, a plurality of exhaust grilles are provided on the top cover of the filter box, the filter box is used to contain an alkaline solution, an air pipe is provided at the air outlet of the vacuum pump, and the air pipe extends into the filter box.

[0017] The vacuum pump is used to evacuate the kettle body. After the carbon dioxide gas is sucked into the filter box, it reacts with the alkaline solution, and the remaining gas is discharged into the outside air from the exhaust grille.

[0018] Preferably, the autoclave further comprises a kettle cover, which is located at the feed inlet of the kettle body and is rotatably connected to the kettle body. A supporting platform is provided in the kettle body, and two sides of the supporting platform are respectively fixed to the inner wall of the kettle body.

[0019] Preferably, a pull-out plate is further provided on the kettle body, and the pull-out plate is used to place the calcium silicate board. A slide rail is provided on the support platform, and the pull-out plate is slidably connected to the support platform via the slide rail. The pull-out plate can extend out of the kettle body to facilitate the removal and placement of the calcium silicate board.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] The utility model utilizes a condensing plate to process the saturated steam discharged from the kettle body, separates the saturated steam from the carbon dioxide gas, and then utilizes the alkaline solution in the exhaust gas treatment device to absorb the carbon dioxide gas. On the one hand, the condensed water can be recovered and the concentration of the carbon dioxide gas in the exhaust gas can be reduced. On the other hand, a large amount of saturated steam is prevented from entering the exhaust gas treatment device to dilute the alkaline solution and affect the ability of the alkaline solution to absorb the carbon dioxide gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the kettle body and kettle cover in the first embodiment of the utility model;

[0024] Figure 3 This is a schematic diagram of the internal structure of the first bent plate in the first embodiment of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the kettle body in the second embodiment of the present utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the pull-out plate and the support platform in the second embodiment of the utility model;

[0027] In the figure: 1, kettle body; 101, first exhaust port; 2, kettle cover; 3, first bent plate; 301, first bottom plate; 302, first side plate; 4, second bent plate; 5, exhaust valve; 6, hollow pipe; 7, exhaust fan; 8, second exhaust port; 9, vacuum pump; 10, filter box; 11, support platform; 12, pull-out plate; 13, calcium silicate board. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "middle", "upper", "lower", "left", "right", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0030] Example: Figures 1 to 3 As shown, the specific scheme of Example 1 is as follows: A curing device for a calcium silicate board comprises an autoclave, the autoclave comprises a kettle body 1, a kettle cover 2, a condensation plate and an exhaust gas treatment device, the kettle cover 2 is located at the feed inlet of the kettle body 1, the kettle cover 2 is rotatably connected to the kettle body 1, a supporting platform 11 is provided in the kettle body 1, and both sides of the supporting platform 11 are respectively fixed on the inner wall of the kettle body 1.

[0031] The top of the kettle body 1 is provided with a plurality of first exhaust ports 101 for discharging saturated steam and carbon dioxide gas in the kettle body 1 , and the bottom of the kettle body 1 is provided with an air inlet, a steam inlet, a carbon dioxide inlet and a condensed water outlet.

[0032] The air inlet is used to connect the kettle body 1 with the external environment, balance the internal and external air pressures after the kettle body 1 is evacuated, and facilitate the opening of the kettle cover 2. The carbon dioxide inlet is used to deliver carbon dioxide gas into the kettle body 1.

[0033] When the calcium silicate board 13 is cured, saturated steam enters the kettle body 1 from the steam inlet, and condensed water generated during the curing process will remain at the bottom of the kettle body 1. When the kettle body 1 is cleaned, the condensed water flows out from the condensed water outlet.

[0034] Exhaust gas treatment devices are respectively provided on both sides of the kettle body 1. The condensation plate is partially arranged around the kettle body 1. The condensation plate includes a first bent plate 3 and a second bent plate 4. Second bent plates 4 are respectively provided on both sides of the first bent plate 3. The cavity of the first bent plate 3 is connected to the cavity of the second bent plate 4.

[0035] The first bent plate 3 includes a first top plate, a first bottom plate 301 and a first side plate 302. The first top plate and the first bottom plate 301 are arranged opposite to each other. The first side plate 302 is respectively located on both sides of the first top plate and the first bottom plate 301. The first top plate, the first bottom plate 301 and the first side plate 302 jointly form a cavity of the first bent plate 3.

[0036] The exhaust valve 5 is disposed in the cavity of the first bent plate 3 , the first exhaust port 101 is connected to the exhaust valve 5 , and the exhaust valve 5 includes a valve body and an electric actuator, and the opening or closing of the valve body is controlled by the electric actuator.

[0037] A plurality of heat dissipation units are respectively disposed on the first bent plate 3 and the second bent plate 4. The heat dissipation units are arranged at intervals around the kettle body 1, and adjacent heat dissipation units are arranged in parallel.

[0038] The heat dissipation unit includes a hollow tube 6 and an exhaust fan 7. The hollow tube 6 passes through the first bent plate 3 or the second bent plate 4, and the hollow tube 6 is not connected to the cavity of the first bent plate 3 and the second bent plate 4. An air inlet is provided at one end of the hollow tube 6 and an exhaust fan 7 is provided at the other end.

[0039] The second bent plate 4 is provided with a second exhaust port 8 on a side away from the kettle body 1 . The second exhaust port 8 is located on one side of the lowest heat dissipation unit on the second bent plate 4 to prevent uncondensed saturated steam from leaving the cavity of the second bent plate 4 through the second exhaust port 8 .

[0040] A drain port is provided at the bottom of the second bent plate 4 for draining condensed water collected in the cavity of the second bent plate 4 .

[0041] The exhaust gas treatment device includes a vacuum pump 9 and a filter box 10. The air inlet of the vacuum pump 9 is connected to the second exhaust port 8. An air pipe is provided at the air outlet of the vacuum pump 9. The air pipe extends into the filter box 10. A plurality of exhaust grilles are provided on the top cover of the filter box 10. The filter box 10 is used to contain an alkaline solution. When working, the liquid level of the alkaline solution is higher than the air outlet of the air pipe, so that the gas sucked out by the vacuum pump 9 is discharged into the external environment after passing into the alkaline solution.

[0042] The working method of this implementation is as follows:

[0043] First, the calcium silicate board 13 is placed in the kettle body 1, the kettle cover 2 is closed, the exhaust valve 5 is opened, and the vacuum pump 9 is started to exhaust the air in the kettle body 1, and then the vacuum pump 9 and the exhaust valve 5 are closed, and carbon dioxide gas and saturated steam are introduced into the kettle body 1 to perform a curing experiment on the calcium silicate board 13. After the experiment is completed, the exhaust valve 5 is opened, and the vacuum pump 9 is started, and the gas and saturated steam in the kettle body 1 will enter the cavity of the condensation plate;

[0044] The saturated steam forms condensed water in the condensation plate, and the carbon dioxide gas is sucked into the filter box 10 by the vacuum pump 9 to react with the alkaline solution, and the remaining gas is discharged into the external environment. After the kettle body 1 completes the vacuuming step, the vacuum pump 9 and the exhaust valve 5 are closed, and air is sent into the kettle body 1 so that the kettle cover 2 can be opened to take out the calcium silicate board 13.

[0045] Embodiment 2: Figures 4 and 5 As shown, the difference between the second embodiment and the first embodiment is that:

[0046] A pull-out plate 12 is also provided in the kettle body 1, and the pull-out plate 12 is used to place the calcium silicate board 13. A slide rail is provided on the support platform 11, and the pull-out plate 12 is slidably connected to the support platform 11 through the slide rail. When the calcium silicate board 13 needs to be taken out, the pull-out plate 12 is pulled out so that the calcium silicate board 13 can be partially extended out of the feed port of the kettle body 1, which is convenient for the staff to take and place the calcium silicate board 13.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A calcium silicate board curing device, comprising an autoclave, characterized in that: The autoclave comprises a kettle body, a condensation plate and a waste gas treatment device, wherein the condensation plate is partially arranged around the kettle body, a first exhaust port is arranged on the top of the kettle body, an exhaust valve is arranged in the cavity of the condensation plate, the first exhaust port is connected to the exhaust valve, the exhaust gas treatment devices are respectively arranged on both sides of the kettle body, the exhaust gas treatment device comprises a vacuum pump and a filter box, second exhaust ports are respectively arranged on both sides of the condensation plate, and the filter box is connected to the second exhaust port through the vacuum pump.

2. The calcium silicate board maintenance equipment according to claim 1, characterized in that: The condensation plate includes a first bent plate and a second bent plate, the second bent plates are respectively provided on both sides of the first bent plate, and the cavity of the first bent plate is communicated with the cavity of the second bent plate.

3. The calcium silicate board maintenance equipment according to claim 2, characterized in that: A plurality of heat dissipation units are respectively disposed on the first bent plate and the second bent plate. The heat dissipation units are arranged at intervals around the kettle body, and adjacent heat dissipation units are arranged in parallel.

4. The calcium silicate board curing equipment according to claim 3, characterized in that: The heat dissipation unit includes a hollow tube and an exhaust fan. The hollow tube is arranged to pass through the first bent plate or the second bent plate, and the hollow tube is not connected to the cavity of the first bent plate and the second bent plate. An air inlet is provided at one end of the hollow tube, and the exhaust fan is provided at the other end.

5. The calcium silicate board maintenance equipment according to claim 2, characterized in that: The exhaust valve is arranged in the cavity of the first bent plate, the second exhaust port is arranged on the second bent plate, and a liquid discharge port is arranged at the bottom of the second bent plate.

6. The calcium silicate board curing equipment according to claim 1, characterized in that: A plurality of exhaust grilles are arranged on the top cover of the filter box. The filter box is used to contain an alkaline solution. An air pipe is arranged at the air outlet of the vacuum pump, and the air pipe extends into the filter box.

7. The calcium silicate board curing equipment according to claim 1, characterized in that: The autoclave further comprises a kettle cover, which is located at the feed inlet of the kettle body and is rotatably connected to the kettle body. A supporting platform is provided in the kettle body, and two sides of the supporting platform are respectively fixed to the inner wall of the kettle body.

8. The calcium silicate board curing equipment according to claim 7, characterized in that: The kettle body is also provided with a pull-out plate, which is used to place the calcium silicate board. The support platform is provided with a slide rail, and the pull-out plate is slidably connected to the support platform through the slide rail.