Precision delivery device for polymer mortar additives
By designing a precise delivery device for the polymer mortar additive dosage including feeding barrels, guide hoppers, electric plug-in valves, twisted dragons, cover covers, drive motors, weight sensors and filter mesh orifice plates, the problem of the induction amount of polymer mortar raw materials in the prior art cannot be accurately controlled, efficient and precise control is achieved, and practical use is improved.
Patent Information
- Application Number
- CN202421154175.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the prior art, the amount of polymer mortar raw materials introduced cannot be accurately controlled, resulting in a decrease in practicality of use.
A precise conveying device for the additive dose of polymer mortar is designed, including the feeding barrel, guide hopper, electric plug-in valve, twisted dragon, cover cover, drive motor, weight sensor and filter mesh orifice plate and other components. The operation of the electric plug-in valve and drive motor is controlled through the signal of the weight sensor, and the introduction of polymer mortar raw materials is accurately controlled.
The precise control of the amount of polymer mortar raw material is achieved, and the practicality of the precise delivery device for the additive amount of polymer mortar is improved.
Smart Images

Figure CN222697549U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polymer mortar production, in particular to a device for accurately conveying polymer mortar additives. Background Art
[0002] Polymer mortar is made by mixing cement, aggregate and organic polymers that can be dispersed in water. When actually producing polymer mortar, a conveying device is required to deliver the polymer mortar raw materials: cement, aggregate and organic polymers that can be dispersed in water into the mixer. In actual use, it has the advantages of simple operation, stable conveying and good use effect.
[0003] The prior art discloses a raw material adding device for preparing polymer bonding mortar with publication number: CN213500068U, which includes a shell, a slide groove, a threaded shaft, a baffle, a placement groove, a connecting ring, a filter screen and a guide ring. When in use, the material is put into the shell, and under the action of the guide ring, all the material flows into the top of the filter screen, and after being filtered by the filter screen, the material enters the lower end of the shell. The large particles in the material can be filtered out through the filter screen to avoid blocking the outlet at the lower end of the shell, thereby improving the feeding effect. When the feeding speed needs to be adjusted, the threaded shaft is rotated, and the threaded shaft drives the baffle to move, so that the position of the baffle can be adjusted, thereby changing the opening and closing size of the outlet below the shell to adjust the feeding speed and improve the use effect.
[0004] In the above utility model, the threaded shaft is rotated, and the threaded shaft drives the baffle to move, so that the polymer mortar raw material can enter the interior of the mixer through the outlet below the shell. The introduction amount of the polymer mortar raw material needs to be controlled by the operator based on experience, and precise control cannot be achieved, which reduces the practicality of the use of this utility model.
[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0006] 1. Technical issues to be solved
[0007] In view of the deficiencies in the prior art, the utility model provides a precise delivery device for polymer mortar additives, which has the advantage of being able to accurately control the amount of polymer mortar raw materials introduced into the mixer, thereby solving the problems in the above-mentioned background technology.
[0008] (II) Technical solution
[0009] In order to achieve the above-mentioned advantage of being able to accurately control the amount of polymer mortar raw materials introduced into the mixer, the specific technical solution adopted by the utility model is as follows:
[0010] A device for accurately conveying additives of polymer mortar comprises a feeding cylinder, a guide hopper is installed at the lower end of the feeding cylinder, and an electric gate valve is installed at the lower end of the guide hopper, an auger is arranged inside the guide hopper, a covering cover is installed at the upper end of the feeding cylinder, and a driving motor is installed at the upper part of the covering cover, and a mounting shaft is installed at the output end of the driving motor, and the lower end of the mounting shaft is fixedly connected to the upper end of the auger, two groups of support columns are installed at the lower end of the two groups of support columns, and a connecting orifice plate is installed below the connecting orifice plate. A weight sensor is installed between the connecting orifice plate and the mounting orifice plate, a telescopic hose is installed at the lower end of the electric plug valve, and a connecting flange is installed at the lower end of the telescopic hose, a fixed orifice plate is fixedly sleeved on the lower end side wall of the mounting shaft, and a first metal protrusion is installed on the upper part of the fixed orifice plate, a movable orifice plate is slidably sleeved on the lower end side wall of the mounting shaft, and a filter orifice plate is fixedly sleeved on the side wall of the movable orifice plate, a second metal protrusion is installed on the lower part of the movable orifice plate, two groups of vertical rods are fixedly installed on the inner wall of the guide hopper, and the upper ends of the two groups of vertical rods slide through the lower part of the filter orifice plate.
[0011] Furthermore, the gap lengths between the first metal protrusion and the second metal protrusion and the mounting shaft are the same.
[0012] Furthermore, an electric control box is installed on the outer wall of the feeding barrel, and a controller and a battery are installed inside the electric control box. The controller is electrically connected to the battery, the electric gate valve, the drive motor and the weight sensor through wires.
[0013] Furthermore, the outer wall of the feed barrel is provided with two groups of discharge ports, and the interiors of the two groups of discharge ports are penetrated by sealing covers, multiple groups of support rods are installed inside the covering cover, multiple groups of sleeve rings are fixedly sleeved on the upper end side wall of the mounting shaft, and multiple groups of cutting knives are installed on the side walls of the multiple groups of sleeve rings, and the outer wall of the covering cover is provided with two groups of feed ports, and the interiors of the two groups of feed ports are penetrated by sealing plugs.
[0014] Furthermore, the maximum cross-sectional diameter length of the connecting flange is smaller than the inner diameter lengths of the connecting orifice plate and the mounting orifice plate.
[0015] Furthermore, a plurality of positioning holes are arranged on the upper portion of the mounting hole plate.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a device for accurately conveying the amount of polymer mortar additives, which has the following beneficial effects:
[0018] (1) The utility model adopts a connecting orifice plate and a mounting orifice plate. Before actually using the polymer mortar additive dosage precision delivery device, the operator first installs the mounting orifice plate with the mixer, and then fixes the connecting flange with the feed end of the mixer. After that, the polymer mortar raw materials are inserted into the interior of the covering cover through two sets of feed ports. The polymer mortar raw materials will fall on the upper part of the filter mesh orifice plate. As the polymer mortar raw materials are added, when the added amount reaches the preset value of the weight sensor, the weight sensor will send a signal to the controller, and the controller will open and close the electric gate valve and operate the drive motor at the same time. The output end of the drive motor will drive the fixed orifice plate and the auger to rotate through the mounting shaft. Since the gap lengths between the first metal protrusion and the second metal protrusion and the mounting shaft are the same, the first metal protrusion will intermittently hit the mounting shaft. When the first metal protrusion hits the second metal protrusion, the force on the moving orifice plate will drive the filter orifice plate to move up. When the filter orifice plate moves to the highest point, it will move downward due to gravity, waiting for the first metal protrusion to hit the second metal protrusion again. The two sets of vertical rods ensure the stability of the up and down movement of the filter orifice plate. The up and down moving filter orifice plate will screen the polymer mortar raw materials. Qualified polymer mortar raw materials will pass through the filter orifice plate, and then pass through the guide hopper, electric plug valve, telescopic hose and connecting flange in turn, and finally qualified polymer mortar raw materials will enter the interior of the mixer. The rotating auger can prevent the guide hopper from being blocked. Through the set connecting orifice plate and mounting orifice plate, the amount of polymer mortar raw materials introduced into the mixer can be accurately controlled, thereby improving the practicality of the device for accurately delivering the amount of polymer mortar additives.
[0019] (2) The utility model adopts a covering cover. According to the above operation, the polymer mortar raw materials are inserted into the interior of the covering cover through two groups of feed ports. The polymer mortar raw materials include cement, aggregate and organic polymers that can be dispersed in water. The polymer mortar raw materials are usually packaged and used in packaging bags. The packaging bags are inserted into the interior of the covering cover through two groups of feed ports. The packaging bags will gather on multiple groups of support rods. When the added amount reaches the preset value of the weight sensor, the weight sensor will send a signal to the controller, and the controller will open and close the electric gate valve and operate the drive motor at the same time. The output end of the drive motor will be installed The mounting shaft drives the fixed orifice plate and the auger to rotate. The mounting shaft drives multiple sets of cutting knives to rotate through multiple sets of sleeve rings. The rotating cutting knives will break the packaging bags, and the polymer mortar raw materials will eventually fall on the upper part of the filter mesh orifice plate. When the polymer mortar raw materials are added, two sets of sealing covers and two sets of sealing plugs are pulled out, and the packaging bag fragments and unqualified polymer mortar raw materials inside the feed barrel and the covering cover can be taken out. Through the set covering cover, the polymer mortar raw materials can be directly added and used without the need for operators to unpack the packaging bags, which brings convenience to the addition of polymer mortar raw materials in the polymer mortar additive and precise conveying device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a structural schematic diagram of a device for accurately conveying polymer mortar additives proposed by the utility model;
[0022] Figure 2 It is a three-dimensional diagram of the cutting knife proposed by the utility model;
[0023] Figure 3 It is a three-dimensional diagram of the filter screen plate proposed by the utility model;
[0024] Figure 4 The utility model proposes Figure 1 A magnified view of middle;
[0025] Figure 5 The utility model proposes Figure 1 Enlarged view of B.
[0026] In the figure:
[0027] 1. Feed barrel; 2. Guide hopper; 3. Electric gate valve; 4. Auger; 5. Cover hood; 6. Drive motor; 7. Mounting shaft; 8. Support column; 9. Connection orifice plate; 10. Mounting orifice plate; 11. Weight sensor; 12. Positioning hole; 13. Telescopic hose; 14. Connecting flange; 15. Fixed orifice plate; 16. First metal protrusion; 17. Moving orifice plate; 18. Filter orifice plate; 19. Second metal protrusion; 20. Discharge port; 21. Sealing cover; 22. Support rod; 23. Feed port; 24. Sealing plug; 25. Socket ring; 26. Cutting knife; 27. Vertical rod. DETAILED DESCRIPTION
[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0029] According to an embodiment of the utility model, a device for accurately conveying the amount of polymer mortar additives is provided.
[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-5 As shown, according to the embodiment of the utility model, the precise delivery device for the additive dosage of polymer mortar includes a feeding cylinder 1, a guide hopper 2 is installed at the lower end of the feeding cylinder 1, and an electric gate valve 3 is installed at the lower end of the guide hopper 2, an auger 4 is arranged inside the guide hopper 2, a covering cover 5 is installed at the upper end of the feeding cylinder 1, and a driving motor 6 is installed on the upper part of the covering cover 5, and a mounting shaft 7 is installed at the output end of the driving motor 6, and the lower end of the mounting shaft 7 is fixedly connected to the upper end of the auger 4, two groups of support columns 8 are installed at the lower end of the feeding cylinder 1, and a connecting orifice plate 9 is installed at the lower end of the two groups of support columns 8, a mounting orifice plate 10 is installed below the connecting orifice plate 9, a weight sensor 11 is installed between the connecting orifice plate 9 and the mounting orifice plate 10, and a weight sensor 11 is installed at the lower end of the electric gate valve 3. There is a telescopic hose 13, and a connecting flange 14 is installed at the lower end of the telescopic hose 13, a fixed orifice plate 15 is fixedly sleeved on the lower end side wall of the mounting shaft 7, and a first metal protrusion 16 is installed on the upper part of the fixed orifice plate 15, a movable orifice plate 17 is slidably sleeved on the lower end side wall of the mounting shaft 7, and a filter orifice plate 18 is fixedly sleeved on the side wall of the movable orifice plate 17, and a second metal protrusion 19 is installed at the lower part of the movable orifice plate 17, two groups of vertical rods 27 are fixedly installed on the inner wall of the guide hopper 2, and the upper ends of the two groups of vertical rods 27 slide through the lower part of the filter orifice plate 18, by setting the connecting orifice plate 9 and the mounting orifice plate 10, the introduction amount of the polymer mortar raw material into the mixer can be accurately controlled, thereby improving the practicality of the device for accurately conveying the amount of polymer mortar additives.
[0031] In one embodiment, the gap lengths between the first metal protrusion 16 and the second metal protrusion 19 and the mounting shaft 7 are the same, ensuring that the first metal protrusion 16 will hit the second metal protrusion 19 .
[0032] In one embodiment, an electric control box is installed on the outer wall of the feeding barrel 1, and a controller and a battery are installed inside the electric control box. The controller is electrically connected to the battery, the electric gate valve 3, the drive motor 6 and the weight sensor 11 through wires. The controller can be implemented through simple programming by technicians in this field. It is common knowledge in this field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail.
[0033] In one embodiment, the outer wall of the feeding barrel 1 is provided with two groups of discharge ports 20, and the interiors of the two groups of discharge ports 20 are penetrated by sealing covers 21, a plurality of groups of support rods 22 are installed inside the covering cover 5, a plurality of groups of sleeve rings 25 are fixedly sleeved on the upper end side wall of the mounting shaft 7, and a plurality of groups of cutting knives 26 are installed on the side walls of the plurality of sleeve rings 25, and two groups of feed ports 23 are provided on the outer wall of the covering cover 5, and the interiors of the two groups of feed ports 23 are penetrated by sealing plugs 24. Through the provided covering cover 5, the polymer mortar raw materials can be directly added and used without the operator opening the packaging bag, which brings convenience to the addition of polymer mortar raw materials in the device for accurately conveying the polymer mortar additive dosage.
[0034] In one embodiment, the maximum cross-sectional diameter length of the connecting flange 14 is smaller than the inner diameter length of the connecting hole plate 9 and the mounting hole plate 10 , thereby ensuring that the connecting flange 14 can pass through the inside of the connecting hole plate 9 and the mounting hole plate 10 .
[0035] In one embodiment, a plurality of positioning holes 12 are disposed on the upper portion of the mounting hole plate 10 .
[0036] Working principle:
[0037] Before actually using the polymer mortar additive dosage precision delivery device, the operator first installs the mounting orifice plate 10 with the mixer, and then fixes the connecting flange 14 with the feed end of the mixer, and then inserts the polymer mortar raw material into the interior of the covering cover 5 through the two sets of feed ports 23. The polymer mortar raw material will fall on the upper part of the filter mesh orifice plate 18. As the polymer mortar raw material is added, when the added amount reaches the preset value of the weight sensor 11, the weight sensor 11 will send a signal to the controller, and the controller will open and close the electric gate valve 3 and start the drive motor 6 at the same time. The output end of the drive motor 6 will drive the fixed orifice plate 15 and the auger 4 to rotate through the mounting shaft 7. Due to the first metal protrusion 16 and the second metal protrusion 19 and the mounting shaft 7, the The gap lengths are the same, the first metal protrusion 16 will intermittently hit the second metal protrusion 19, and the movable orifice plate 17 will be forced to drive the filter orifice plate 18 to move upward. When the filter orifice plate 18 moves to the highest point, it will move downward under the action of gravity, waiting for the first metal protrusion 16 to hit the second metal protrusion 19 again. The two sets of vertical rods 27 ensure the stability of the filter orifice plate 18 moving up and down. The filter orifice plate 18 moving up and down will screen the polymer mortar raw materials. Qualified polymer mortar raw materials will pass through the filter orifice plate 18, and then pass through the guide hopper 2, the electric plug valve 3, the telescopic hose 13 and the connecting flange 14 in turn. Finally, the qualified polymer mortar raw materials will enter the interior of the mixer. The rotating auger 4 can prevent the guide hopper 2 from being blocked, and the By setting the connecting hole plate 9 and the mounting hole plate 10, the introduction amount of the polymer mortar raw material into the mixer can be accurately controlled, thereby improving the practicality of the device for accurately conveying the amount of polymer mortar additives. At the same time, according to the above operation, the polymer mortar raw material is inserted into the interior of the covering cover 5 through the two groups of feed ports 23. The polymer mortar raw materials include cement, aggregate and organic polymers that can be dispersed in water. Packaging bags are mostly used to complete the packaging and use of the polymer mortar raw materials. The packaging bags are inserted into the interior of the covering cover 5 through the two groups of feed ports 23. The packaging bags will gather on the multiple groups of support rods 22. When the addition amount reaches the preset value of the weight sensor 11, the weight sensor 11 will send a signal to the controller, and the controller will open and close the electric gate valve 3. At the same time, the driving motor 6 is started, and the output end of the driving motor 6 will drive the fixed orifice plate 15 and the auger 4 to rotate through the installation shaft 7. The installation shaft 7 drives multiple groups of cutting knives 26 to rotate through multiple groups of sleeve rings 25. The rotating cutting knives 26 will break the packaging bags, and the polymer mortar raw materials will eventually fall on the upper part of the filter mesh orifice plate 18. When the polymer mortar raw materials are added, the two groups of sealing covers 21 and the two groups of sealing plugs 24 are pulled out, and the packaging bag fragments and unqualified polymer mortar raw materials inside the feed barrel 1 and the covering cover 5 can be taken out. Through the set covering cover 5, the polymer mortar raw materials can be directly added and used without the operator opening the packaging bag, which brings convenience to the addition of polymer mortar raw materials in the polymer mortar additive and precise delivery device.
[0038] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for accurately delivering polymer mortar additives, characterized in that: The invention comprises a feeding cylinder (1), wherein a guide hopper (2) is installed at the lower end of the feeding cylinder (1), and an electric gate valve (3) is installed at the lower end of the guide hopper (2), an auger (4) is arranged inside the guide hopper (2), a covering cover (5) is installed at the upper end of the feeding cylinder (1), and a driving motor (6) is installed on the upper part of the covering cover (5), and a mounting shaft (7) is installed at the output end of the driving motor (6), and the lower end of the mounting shaft (7) is fixedly connected to the upper end of the auger (4), two groups of support columns (8) are installed at the lower end of the two groups of support columns (8), and a mounting hole plate (9) is installed below the connecting hole plate (9), and the connecting hole plate (9) and the mounting hole plate (10) are connected to each other. ), a weight sensor (11) is installed between the electric gate valve (3), a telescopic hose (13) is installed at the lower end of the electric gate valve (3), and a connecting flange (14) is installed at the lower end of the telescopic hose (13), a fixed orifice plate (15) is fixedly sleeved on the lower end side wall of the mounting shaft (7), and a first metal protrusion (16) is installed on the upper part of the fixed orifice plate (15), a movable orifice plate (17) is slidably sleeved on the lower end side wall of the mounting shaft (7), and a filter orifice plate (18) is fixedly sleeved on the side wall of the movable orifice plate (17), and a second metal protrusion (19) is installed on the lower part of the movable orifice plate (17), and two groups of vertical rods (27) are fixedly installed on the inner wall of the guide hopper (2), and the upper ends of the two groups of vertical rods (27) slide through the lower part of the filter orifice plate (18).
2. The device for accurately conveying polymer mortar additives according to claim 1, characterized in that: The gap lengths between the first metal protrusion (16) and the second metal protrusion (19) and the mounting shaft (7) are the same.
3. The device for accurately conveying polymer mortar additives according to claim 1 is characterized in that: An electric control box is installed on the outer wall of the feeding barrel (1), and a controller and a battery are installed inside the electric control box. The controller is electrically connected to the battery, the electric gate valve (3), the drive motor (6) and the weight sensor (11) through electric wires.
4. The device for accurately conveying polymer mortar additives according to claim 1, characterized in that: The outer wall of the feeding barrel (1) is provided with two groups of discharge ports (20), and the interiors of the two groups of discharge ports (20) are penetrated by sealing covers (21), the interior of the covering cover (5) is installed with multiple groups of support rods (22), the upper end side wall of the mounting shaft (7) is fixedly sleeved with multiple groups of sleeve rings (25), and the side walls of the multiple groups of sleeve rings (25) are installed with multiple groups of cutting knives (26), the outer wall of the covering cover (5) is provided with two groups of feed ports (23), and the interiors of the two groups of feed ports (23) are penetrated by sealing plugs (24).
5. The device for accurately conveying polymer mortar additives according to claim 1, characterized in that: The maximum cross-sectional diameter length of the connecting flange (14) is smaller than the inner diameter lengths of the connecting hole plate (9) and the mounting hole plate (10).
6. The device for accurately conveying polymer mortar additives according to claim 1, characterized in that: A plurality of groups of positioning holes (12) are arranged on the upper portion of the mounting hole plate (10).
Citation Information
Patent Citations
Raw material adding device for preparing polymer bonding mortar
CN213500068U