Thermal compounding device
By setting a first guide mechanism between the frame and the mounting frame of the thermal composite device, and adjusting the parallelism between the first pressing roller and the second pressing roller, the problem of wrinkles on the surface of the diaphragm behind the composite electrode sheet in the composite device is solved, and the composite effect and product quality are improved.
Patent Information
- Application Number
- CN202421252564.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-03
AI Technical Summary
After the cylinder lifts the composite roller, the surface of the diaphragm after the composite electrode sheet is prone to wrinkles, and the parallelism between the upper and lower composite rollers is difficult to ensure, resulting in poor composite effect and high product defect rate.
A thermal composite device is designed, by providing a first guide mechanism between the frame and the mounting frame, using the first rolling element to abut and cooperate with the guide end surface, and adjusting the position in the horizontal direction, the parallelism between the first pressing roller and the second pressing roller is adjusted, thereby improving position accuracy.
By improving the position accuracy between the first press roller and the second press roller, the quality of the pole sheet and the diaphragm is improved, the product defect rate is reduced, and the structure and operation of the device are simplified.
Smart Images

Figure CN222697938U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pole piece manufacturing equipment, in particular to a thermal composite device. Background Art
[0002] The thermal composite mechanism will lift the composite roller through the cylinder to prevent the diaphragm and the pole piece from being embossed. Due to the uncertainty factors, the shutdown operation is too frequent, and the cylinder lifts the composite roller many times. In addition, the structural design of the thermal composite mechanism is unreasonable. After the cylinder lifts the composite roller, the position accuracy between the upper and lower composite rollers is affected. After the thermal composite mechanism resumes normal operation, wrinkles will appear on the surface of the diaphragm behind the composite pole piece. In addition, every time the composite roller is installed, it is difficult to ensure the parallelism between the upper and lower composite rollers. There is a certain offset between the two composite rollers, and the pole piece will deviate, resulting in poor composite effect. The defective material strip will be transferred to the subsequent station, and the product defect rate will increase. Utility Model Content
[0003] In view of this, the utility model aims to provide a thermal composite device to improve the position accuracy between the first pressing roller and the second pressing roller.
[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:
[0005] A thermal composite device comprises a frame, a first pressing roller and a second pressing roller arranged on the frame, and a first guiding mechanism;
[0006] The first pressing roller is mounted on a mounting frame, and the mounting frame is escalably connected to the frame;
[0007] The first guide mechanism is arranged between the frame and the mounting frame, and the first guide mechanism includes a guide end surface arranged on the mounting frame, and a first rolling body arranged on the frame, the first rolling body abuts against the guide end surface to guide the lifting and lowering movement of the mounting frame, and the position of the first rolling body in the horizontal direction is adjustable, and can push the guide end surface to move in the horizontal direction to adjust the parallelism between the first pressure roller and the second pressure roller.
[0008] Furthermore, the mounting frame has mounting plates arranged at both ends of the first pressure roller, and the first guide mechanism is provided between each mounting plate and the frame.
[0009] Furthermore, the first guide mechanism includes guide plates arranged on both ends of the mounting plate along the horizontal direction; each of the guide plates is detachably connected to the mounting plate, and each of the guide plates is provided with the guide end surface on one side close to the frame.
[0010] Furthermore, the guide plate has a first plate body connected to the mounting plate, and a second plate body connected to the end of the first plate body and extending toward one side of the first plate body; the guide end surface is located on a side of the second plate body close to the frame.
[0011] Furthermore, a position-adjustable follower plate is provided on the frame; the first rolling body includes a plurality of first bearings arranged at intervals on the follower plate, and the axis of each first bearing is arranged along the axial direction of the first pressure roller.
[0012] Furthermore, the follower plate is provided with an elongated hole, and the follower plate is connected to the frame via a connecting piece passing through the elongated hole; the long axis direction of the elongated hole is arranged along the horizontal direction.
[0013] Furthermore, the frame is provided with a tightening member for pushing the follower plate to move.
[0014] Furthermore, a limiting plate is provided on one side of the follower plate away from the guide plate, and the limiting plate is detachably connected to the frame; the tightening member includes a tightening bolt screwed on the limiting plate, and the screw rod of the tightening bolt is tightened on the follower plate.
[0015] Furthermore, a second guide mechanism is provided between each mounting plate and the frame; the second guide mechanism has a second rolling body abutting against the mounting frame, and the second rolling body can constrain the displacement of the mounting frame in the axial direction of the first pressure roller.
[0016] Furthermore, the first pressure rollers and the second pressure rollers are arranged in a plurality of groups at intervals along the material conveying path; and corresponding to the first pressure rollers in each group, the first guide mechanism is provided between the frame and the mounting frame.
[0017] Compared with the prior art, the utility model has the following advantages:
[0018] The thermal composite device described in the utility model is provided with a first guide mechanism between a frame and a mounting frame, and the first rolling body on the frame is made to abut and cooperate with the guide end face on the mounting frame, and the position of the first rolling body along the horizontal direction is adjustable, thereby not only guiding the lifting and lowering movement of the mounting frame, but also adjusting the parallelism between the first pressing roller and the second pressing roller, thereby improving the position accuracy between the first pressing roller and the second pressing roller, improving the quality of the composite of the pole piece and the diaphragm, and having a good use effect.
[0019] In addition, the installation of the mounting plate not only provides an installation base for the first pressure roller, but also facilitates the arrangement of the first guide mechanism in cooperation with the frame. The guide end surface is arranged on the guide plate, and the guide plate is detachably connected to the mounting plate. On the one hand, it is convenient to prepare the mounting plate, and on the other hand, it is convenient to disassemble and assemble the guide plate, so that the first guide mechanism has a simple structure and is more convenient to assemble and replace. The guide plate adopts a first plate body and a second plate body connected to each other, and has the characteristics of simple structure and low cost.
[0020] Secondly, the setting of the follower plate can provide an installation basis for the first rolling body, and the position of the first rolling body can be adjusted by adjusting the position of the follower plate, which has the characteristics of simple structure and easy operation. By adopting the cooperation between the connecting piece and the long hole, the follower plate can be fine-tuned in the horizontal direction by changing the relative position of the connecting piece and the long hole, that is, the first rolling body can be fine-tuned in the horizontal direction. The set tightening piece can facilitate the movement of the push follower plate. The detachable limit plate is set on the frame, which can facilitate the arrangement and installation of the tightening piece, and also facilitate the installation and replacement of the first guide mechanism on the frame.
[0021] In addition, a second guide mechanism is provided, and the rolling element in the second guide mechanism constrains the axial displacement of the mounting frame on the first roller, which can facilitate the lifting and lowering guidance of the mounting frame, and can also ensure the parallelism between the two ends of the first roller and the two ends of the second roller, thereby preventing the first roller from being misaligned in its own axial direction. Multiple groups of first rollers and second rollers are provided, and corresponding to the first rollers in each group, a first guide mechanism is provided between the frame and the mounting frame, so that not only the relative position of the first roller and the second roller in each group can be adjusted, but also the parallelism of the center planes of the first roller and the second roller between two adjacent groups can be adjusted, which is conducive to improving the compounding efficiency and compounding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0023] Figure 1 It is a front view of the thermal composite device according to an embodiment of the utility model;
[0024] Figure 2 A three-dimensional diagram of a thermal composite device according to an embodiment of the present utility model;
[0025] Figure 3 for Figure 2 A magnified view of part A;
[0026] Figure 4 It is a structural schematic diagram of the first guide mechanism and the second guide mechanism according to an embodiment of the utility model;
[0027] Description of reference numerals:
[0028] 1. Frame; 2. First pressure roller; 3. Second pressure roller; 4. First guide mechanism; 5. Second guide mechanism; 11. Mounting plate; 12. Lifting device; 41. Guide plate; 410. Guide end surface; 411. First plate body; 412. Second plate body; 4110. First connecting hole; 42. Follower plate; 421. Long strip hole; 422. Second connecting hole; 43. Limiting plate; 431. Third connecting hole; 432. Tightening hole; 51. Connecting plate; 511. Fourth connecting hole; 52. First bearing; 53. Second bearing. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
[0030] In the description of the present invention, it should be noted that if there are terms such as "upper", "lower", "inner", "outer" and the like indicating orientation or positional relationship, they are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, if there are terms such as "first" and "second", they are also used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In addition, in the description of the present invention, unless otherwise clearly defined, the terms "installation", "connection", "connection" and "connector" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood in combination with specific circumstances.
[0032] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0033] The present embodiment relates to a thermal composite device, which can improve the position accuracy between the first pressing roller 2 and the second pressing roller 3 .
[0034] In terms of overall structure, see Figure 1 and Figure 2 , and combined with Figure 3 and Figure 4As shown in , the thermal composite device of this embodiment mainly includes a frame 1, a first pressing roller 2 and a second pressing roller 3 arranged on the frame 1, and a first guide mechanism 4. The axes of the first pressing roller 2 and the second pressing roller 3 are arranged at intervals along the height direction of the frame 1, and the first pressing roller 2 is installed on a mounting frame, which is connected to the frame 1 in a liftable manner.
[0035] The first guide mechanism 4 is arranged between the frame 1 and the mounting frame, and the first guide mechanism 4 includes a guide end face 410 arranged on the mounting frame, and a first rolling body arranged on the frame 1, the first rolling body abuts against the guide end face 410 to guide the lifting and lowering movement of the mounting frame, and the position of the first rolling body in the horizontal direction is adjustable, and can push the guide end face 410 to move in the horizontal direction to adjust the parallelism between the first pressure roller 2 and the second pressure roller 3.
[0036] At this time, the setting of the first guide mechanism 4, and the abutment between the first rolling body on the frame 1 and the guide end face 410 on the mounting frame, combined with the adjustable position of the first rolling body in the horizontal direction, can not only guide the lifting and lowering movement of the mounting frame, that is, guide the lifting and lowering movement of the first pressure roller 2, but also adjust the parallelism between the first pressure roller 2 and the second pressure roller 3 by adjusting the position of the first rolling body, thereby improving the position accuracy between the first pressure roller 2 and the second pressure roller 3 and improving the quality of the composite of the pole piece and the diaphragm.
[0037] It should be noted that the first pressing roller 2 and the second pressing roller 3 may both be integrated with heating elements so as to be able to thermally composite the electrode sheet and the diaphragm sandwiched between the first pressing roller 2 and the second pressing roller 3 .
[0038] Based on the above overall introduction, specifically, as a preferred implementation, see Figures 1 to 4 As shown, in this embodiment, the mounting frame has mounting plates 11 arranged at both ends of the first pressing roller 2, and an upper plate body connected to the mounting plates 11 at both ends. The upper plate body is connected to the lifting device 12 on the frame 1. Driven by the lifting device 12, the mounting frame can be lifted and lowered along the height direction of the frame 1. The lifting device 12 can be, for example, an electric cylinder. Both ends of the first pressing roller 2 are respectively mounted on the corresponding mounting plates 11, and a first guide mechanism 4 is provided between each mounting plate 11 and the frame 1.
[0039] In this embodiment, the first guide mechanism 4 is specifically arranged between the frame 1 and each mounting plate 11 on the mounting frame, that is, the first guide mechanism 4 is arranged between the two mounting plates 11 on the mounting frame corresponding to the two ends of the first pressing roller 2 and the frame 1. Specifically, each mounting plate 11 is arranged along the horizontal direction of the frame 1, that is, Figure 2At both ends of the direction shown in , the first guide mechanism 4 is arranged in two groups at intervals, that is, two groups are respectively arranged at the two ends of the first pressing roller 2. In this way, both ends of the first pressing roller 2 can be fine-tuned in the horizontal direction, and can guide the lifting and lowering of the mounting frame. At the same time, the installation of the mounting plate 11 can provide a mounting base for the first pressing roller 2 on the one hand, and on the other hand, its cooperation with the frame 1 is also conducive to the arrangement of the first guide mechanism 4.
[0040] The first guide mechanism 4 of this embodiment has a specific structure. Figures 1 to 4 The first guide mechanism 4 includes guide plates 41 disposed at both ends of each mounting plate 11 in the horizontal direction, that is, guide plates 41 are respectively disposed at both ends of each mounting plate 11 in the horizontal direction. Each guide plate 41 is detachably connected to the mounting plate 11, and a guide end surface 410 is disposed on one side of each guide plate 41 close to the frame 1. The guide end surface 410 is disposed on the guide plate 41, and the guide plate 41 is detachably connected to the mounting plate 11, which can facilitate the preparation of the mounting plate 11 on the one hand, and facilitate the disassembly and assembly of the guide plate 41 on the other hand, so that the first guide mechanism 4 has a simple structure and is more convenient to assemble and replace.
[0041] As a preferred embodiment, in this embodiment, the guide plate 41 has a first plate body 411 connected to the mounting plate 11, and a second plate body 412 connected to the end of the first plate body 411 and extending toward one side of the first plate body 412. The guide end face 410 is specifically located on the side of the second plate body 412 close to the frame 1. In specific implementation, the first plate body 411 and the second plate body 412 are connected in an L-shape, and a first connecting hole 4110 is provided on the first plate body 411. The first plate body 411 is fixedly connected to the mounting plate 11 by a threaded connector, such as a bolt or a screw, that is inserted through the first connecting hole 4110. The side of the second plate body 412 close to the frame 1 constitutes the guide end face 410, which is in abutment with the first rolling body.
[0042] Still viewing Figures 1 to 4 As shown, in this embodiment, a position-adjustable follower plate 42 is provided on the frame 1, and the first rolling body specifically includes a plurality of first bearings 52 arranged at intervals on the follower plate 42, and the axis of each first bearing 52 is arranged along the axial direction of the first pressure roller 2. In this embodiment, the follower plate 42 is provided to provide a mounting base for the first rolling body, and the position of the first rolling body is adjusted by adjusting the position of the follower plate 42, which has the characteristics of simple structure and easy operation.
[0043] In addition, a long hole 421 is provided on the follower plate 42, and the long axis direction of the long hole 421 is arranged in the horizontal direction. And the follower plate 42 is connected to the frame 1 through a connecting piece inserted in the long hole 421. Specifically, the follower plate 42 is provided with a long hole 421 for connecting to the frame 1, and a second connecting hole 422 for installing the first bearing 52. And as a preference, the long hole 421 and the second connecting hole 422 are both arranged at intervals, and the long hole 421 and the second connecting hole 422 are arranged alternately, so that the length of the follower plate 42 is set shorter, making the structure more compact.
[0044] Furthermore, in a specific implementation, each first bearing 52 can be fixed on the follower plate 42 by bolts or screws installed in the second connection holes 422. The follower plate 42 can be installed on the frame 1 by connecting members such as bolts, studs or connecting rods installed in the long holes 421. When adjusting the horizontal position of the first bearing 52, the follower plate 42 is pushed by external force to move horizontally relative to the frame 1. At this time, the long hole 421 moves relative to the connecting member and drives the first rolling body on the follower plate 42 to move horizontally, thereby adjusting the horizontal position of the first bearing 52. The horizontal direction is also Figure 2 Directions shown in .
[0045] To facilitate the movement of the follower plate 42, in this embodiment, a tightening member for pushing the follower plate 42 to move is provided on the frame 1. As a preferred embodiment, in this embodiment, a limit plate 43 is provided on the side of the follower plate 42 away from the guide plate 41, and the limit plate 43 is detachably connected to the frame 1. The tightening member specifically includes a tightening bolt screwed on the limit plate 43, and the screw of the tightening bolt is tightened on the follower plate 42.
[0046] At this time, by screwing in the set tightening bolt, the screw pushes the follower plate 42 to move, so that each first bearing 52 pushes the guide plate 41 to move, that is, the fine adjustment of the horizontal displacement of the first pressure roller 2 is achieved. In addition, the detachable connection of the limit plate 43 can facilitate the arrangement and installation of the tightening member, and also facilitate the installation and replacement of the first guide mechanism 4 on the frame 1.
[0047] In specific implementation, a third connecting hole 431 and a tightening hole 432 are provided on the limiting plate 43, wherein the limiting plate 43 is detachably connected to the frame 1 through a threaded connection member passing through the third connecting hole 431, and the tightening bolt is installed in the tightening hole 432, and the tightening bolt is screwed in and out of the tightening hole 432, so that the screw pushes the follower plate 42 to move.
[0048] In addition, in this embodiment, a second guide mechanism 5 is also provided between each mounting plate 11 and the frame 1. Preferably, the second guide mechanism 5 is provided corresponding to the first guide structure 4, that is, the second guide mechanism 5 is two groups provided corresponding to the two ends of the first pressure roller 2, and the second guide mechanism 5 has a second rolling body abutting against the mounting frame, and the second rolling body can constrain the displacement of the mounting frame in the axial direction of the first pressure roller 2.
[0049] See also Figure 2 and Figure 4 As shown, the second guide mechanism 5 includes a connecting plate 51 detachably connected to the frame 1, the second rolling body is also connected to the connecting plate 51 through a connecting member, and the second rolling body also includes a plurality of second bearings 53 arranged at intervals, and the plurality of second bearings 53 are all in contact with the mounting plate 11. In a specific implementation, a fourth connecting hole 511 is provided on the connecting plate 51, and the connecting plate 51 is detachably connected to the frame 1 through a threaded connecting member passing through the fourth connecting hole 511. In addition, the axis of each second bearing 53 is arranged perpendicular to the axis of the first pressure roller 2. The threaded connecting member mentioned may be, for example, a bolt or a screw.
[0050] In addition, in the thermal composite device of this embodiment, the first pressing rollers 2 and the second pressing rollers 3 are arranged in multiple groups at intervals along the material conveying path. And corresponding to the first pressing rollers 2 in each group, a first guide mechanism 4 is provided between the frame 1 and the mounting frame, so that not only the relative positions of the first pressing rollers 2 and the second pressing rollers 3 in each group can be adjusted, but also the parallelism of the center planes of the first pressing rollers 2 and the second pressing rollers 3 between two adjacent groups can be adjusted, which is conducive to improving the composite efficiency and composite quality.
[0051] At the same time, as a preferred embodiment, in the thermal composite device of this embodiment, corresponding to the first pressing roller 2 in each group, a second guide mechanism 5 is also provided between the mounting plate 11 and the frame 1. At this time, the second guide mechanism 5 not only guides the lifting and lowering of each mounting frame, but also ensures the parallelism of the end faces of both ends of the first pressing roller 2 and the end faces of both ends of the second pressing roller 3 in each group, and prevents the first pressing roller 2 from being misaligned in its own axial direction.
[0052] The thermal composite device of this embodiment can ensure the accuracy of the first roller 2 during the lifting and lowering process by setting the first guide mechanism 4 and the second guide mechanism 5, and is conducive to eliminating the problem of pole piece or diaphragm wrinkles. In addition, when installing the first roller 2, the operation is simple, and the parallelism between the first roller 2 and the second roller 3 can be adjusted in an explosion-proof manner to improve the utilization rate of the equipment. At the same time, when the first guide mechanism 4 and the second guide mechanism 5 fail, it is not necessary to disassemble the upper first roller 2 assembly, and only the damaged connecting parts need to be replaced.
[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A thermal composite device, characterized in that: It comprises a frame, a first pressing roller and a second pressing roller arranged on the frame, and a first guiding mechanism; The first pressing roller is mounted on a mounting frame, and the mounting frame is escalably connected to the frame; The first guide mechanism is provided between the frame and the mounting frame, and the first guide mechanism comprises a guide end surface provided on the mounting frame, and a first rolling body provided on the frame, the first rolling body abuts against the guide end surface to guide the lifting and lowering movement of the mounting frame, and the position of the first rolling body in the horizontal direction is adjustable, and the first rolling body can push the guide end surface to move in the horizontal direction to adjust the parallelism between the first pressing roller and the second pressing roller; The mounting frame has mounting plates arranged at both ends of the first pressing roller, and the first guide mechanism is provided between each mounting plate and the frame; The first guide mechanism comprises guide plates arranged on both ends of the mounting plate in the horizontal direction, each of the guide plates is detachably connected to the mounting plate, and each of the guide plates is provided with the guide end surface on one side close to the frame.
2. The thermal composite device according to claim 1, characterized in that: The guide plate comprises a first plate body connected to the mounting plate, and a second plate body connected to the end of the first plate body and extending to one side of the first plate body; The guide end surface is located on a side of the second plate body close to the frame.
3. The thermal composite device according to claim 1, characterized in that: The frame is provided with a position-adjustable follower plate; The first rolling body includes a plurality of first bearings arranged at intervals on the follower plate, and the axis of each of the first bearings is parallel to the axial direction of the first pressure roller.
4. The thermal composite device according to claim 3, characterized in that: The follower plate is provided with an elongated hole, and the follower plate is connected to the frame via a connecting piece passing through the elongated hole; The long axis direction of the long strip hole is arranged along the horizontal direction.
5. The thermal composite device according to claim 4, characterized in that: The frame is provided with a tightening member for pushing the follower plate to move.
6. The thermal composite device according to claim 5, characterized in that: A limiting plate is provided on one side of the follower plate away from the guide plate, and the limiting plate is detachably connected to the frame; The pressing member comprises a pressing bolt screwed on the limiting plate, and the screw rod of the pressing bolt is pressed against the follower plate.
7. The thermal composite device according to claim 1, characterized in that: A second guiding mechanism is provided between each of the mounting plates and the frame; The second guide mechanism has a second rolling body abutting against the mounting frame, and the second rolling body can constrain the displacement of the mounting frame in the axial direction of the first pressure roller.
8. The thermal composite device according to any one of claims 1 to 7, characterized in that: The first pressing rollers and the second pressing rollers are arranged in groups at intervals along the material conveying path; Corresponding to the first pressing roller in each group, the first guiding mechanism is provided between the frame and the mounting frame.