Anti-blocking mechanism of screw conveyor

By using a combination of a dual-axis motor, pulley and belt in the screw conveyor, the rotating blades are driven to stir in the feed and discharge shell, and the rotating rollers and scrapers are used to scrape off the materials attached to the inner wall, the problem of the anti-blocking mechanism of the traditional screw conveyor requires multiple drive motors, and the energy saving of the equipment and material conveying efficiency are improved.

CN222699326UActive Publication Date: 2025-04-01JIANGSU BOHUAN CONVEYING MASCH CO LTD
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Patent Information

Application Number
CN202421410513.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-01
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The anti-blocking mechanism of traditional screw conveyors requires an additional driving motor to drive the stirring rollers, resulting in the equipment requiring multiple driving motors to be installed, which is poor energy saving, and only stirs the feed port to prevent blockage, and there is also a blockage problem with the discharge port.

Method used

An anti-blocking mechanism of a screw conveyor is designed, and a combination of a dual-axis motor, a pulley and a belt is adopted. The dual-axis motor drives multiple motor shafts and a plurality of pulleys to rotate, so that the first rotating rod and the second rotating rod drive the rotating blades to stir inside the feed housing and the discharge housing. At the same time, the combination of a rotating roller, a connecting rod and a scraper is used to scrape away the material attached to the inner wall surface of the screw conveyor.

Benefits of technology

It realizes the blockages in the feed shell and the discharge shell at the same time, without the need to set up multiple driving equipment, and only a dual-axis motor is needed to complete the anti-blocking and screw conveying functions of the feed and discharge, which improves the energy saving of the equipment, and avoids material adhesion and accumulation, affecting material transportation.

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Abstract

The utility model relates to an anti-blocking mechanism of a screw conveyor, comprising a conveying shell, and also comprising: a feed shell and a discharge shell, which are respectively connected at the upper and lower ends of the conveying shell, and the top of the feed shell and the bottom of the discharge shell are both open structures; an anti-blocking mechanism, which extends into the feed shell and the discharge shell, and the anti-blocking mechanism comprises a first rotating rod and a second rotating rod, and the first rotating rod and the second rotating rod are both provided with rotating blades on the outside of one end located in the feed shell and the discharge shell. The utility model can utilize a dual-axis motor to drive multiple motor shafts and multiple pulleys to rotate, so that the first rotating rod and the second rotating rod respectively drive the rotating blades to stir inside the feed shell and the discharge shell, and can simultaneously disperse the blockages in the feed shell and the discharge shell, and there is no need to set up multiple driving devices, and only one dual-axis motor is needed to complete the anti-blocking and spiral conveying functions of feeding and discharging.
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Description

Technical Field

[0001] The utility model relates to the field of screw conveyors, in particular to an anti-blocking mechanism of a screw conveyor. Background Art

[0002] A screw conveyor is a machine that uses a motor to drive the screw to rotate and push materials to achieve the purpose of transportation. It can transport horizontally, obliquely or vertically, and has the advantages of simple structure, small cross-sectional area, good sealing, easy operation, easy maintenance, and convenient closed transportation. Screw conveyors are divided into two types of conveying forms: shaft screw conveyors and shaftless screw conveyors, and are divided into U-shaped screw conveyors and tubular screw conveyors in appearance. In the prior art, screw conveyors are usually used in mixing stations, and materials are transported to designated equipment through screw conveyors. However, during the use of existing screw conveyors, since the screw conveyors do not have anti-blocking measures, once a large amount of material enters the screw conveyor through the feed port, it will easily cause blockage, which requires shutdown for maintenance, thereby reducing the efficiency of the screw conveyor in conveying materials.

[0003] According to the published patent 202321411067.5, a screw conveyor includes a screw conveyor body, an anti-blocking mechanism is set in cooperation with the use of the screw conveyor body, and the second drive motor drives the output end and drives the two-way adjustment screw to rotate through the second rotating rod, so that the symmetrical adjustment plates can make opposite displacement operations along the two-way adjustment screw through the threaded holes opened on the connecting block, so that the feeding amount and feeding speed of the material can be controlled by adjusting the size of the gap formed between the symmetrical adjustment plates, so as to avoid the problem of blockage caused by inputting a large amount of material into the screw conveyor body through the feed port at one time, and The first driving motor drives the output end to drive the stirring roller to rotate through the first rotating rod, and the stirring roller stirs the material through the stirring rod on the outer wall, which can break up the condensed lumps in the material, thereby ensuring that the material will not be blocked when entering the screw conveyor body. In the process of realizing the utility model, the inventor found that at least the following problems in the prior art have not been solved. Although the anti-blocking mechanism is used in conjunction with the use of the screw conveyor body, the second driving motor drives the output end and drives the bidirectional adjustment screw to rotate through the second rotating rod, so that the symmetrical adjustment plate can pass through the threaded hole opened on the connecting block along the double The adjusting screw rod is displaced in the opposite direction, so that the feeding amount and feeding speed of the material can be controlled by adjusting the size of the gap formed between the symmetrical adjusting plates, so as to avoid the problem of blockage caused by inputting a large amount of material into the screw conveyor body through the feeding port at one time, and the stirring roller is driven to rotate by the first rotating rod through the output end of the first driving motor, so that the stirring roller stirs the material through the stirring rod on the outer wall, which can break up the condensed lumps in the material, thereby ensuring that the material will not be blocked when entering the screw conveyor body, so as to ensure the normal conveying efficiency of the screw conveyor body for the material, and solve the problem of the problem of the screw conveyor body being blocked due to the screw conveyor The conveyor does not have anti-blocking measures, which will easily cause blockage once a large amount of material enters the screw conveyor through the feed port, requiring shutdown for maintenance, thereby reducing the screw conveyor's material transportation efficiency. However, during use, the anti-blocking mechanism of the traditional screw conveyor also requires an additional drive motor to drive the stirring roller, resulting in the need to set up multiple drive motors for the screw conveyor equipment, resulting in poor energy efficiency of the equipment. Moreover, only the feed port is stirred to prevent blockage, and there is also a blockage problem at the discharge port due to the large amount of material output. For this reason, a new technical solution needs to be designed to solve the problem. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide an anti-blocking mechanism for a screw conveyor to solve the problem that the current traditional anti-blocking mechanism of the screw conveyor also needs to provide an additional drive motor to drive the stirring roller, resulting in the need to provide multiple drive motors for the screw conveying equipment, resulting in poor energy saving of the equipment, and only the position of the feed port is stirred to prevent blockage, and there is also a technical problem of blockage at the discharge port due to the large amount of material output.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing an anti-blocking mechanism of a screw conveyor, including a conveying shell, and also including:

[0006] The feed shell and the discharge shell are connected to the upper and lower ends of the conveying shell respectively, and the top of the feed shell and the bottom of the discharge shell are both open structures;

[0007] An anti-blocking mechanism extends into the feed shell and the discharge shell, and the anti-blocking mechanism includes a first rotating rod and a second rotating rod, and rotating blades are installed outside one end of the first rotating rod and the second rotating rod located in the feed shell and the discharge shell;

[0008] A first pulley and a second pulley are fixed to one side of the first rotating rod and the second rotating rod respectively, and the first pulley and the second pulley are respectively connected to the outside with a first belt and a second belt, and the other ends of the first belt and the second belt are respectively connected to the third pulley and the fourth pulley.

[0009] Preferably, a first motor shaft is fixed to one side of the third pulley, a double-shaft motor is connected to the side of the first motor shaft away from the third pulley, and a conveying shell is installed at one end of the double-shaft motor away from the first motor shaft.

[0010] Preferably, a rotating roller is fixed on one side of the fourth pulley, one end of the rotating roller away from the fourth pulley extends into the conveying shell, and a spiral conveying blade is installed on one end of the rotating roller located in the conveying shell.

[0011] Preferably, a second motor shaft is fixed to one end of the rotating roller away from the fourth pulley, and one end of the second motor shaft away from the rotating roller passes through a conveying shell and is connected to a dual-shaft motor.

[0012] Preferably, connecting rods are fixed on both sides of the upper and lower ends of the rotating roller, and a scraper is fixed on the other end of the connecting rod.

[0013] Preferably, an industrial computer is installed on one side of the front end of the conveying shell, and supporting frames are installed on both sides of the bottom of the conveying shell.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model can utilize a dual-axis motor to drive multiple motor shafts and multiple pulleys to rotate through the combination of a dual-axis motor, a pulley and a belt, so that the first rotating rod and the second rotating rod respectively drive the rotating blades to stir inside the feed shell and the discharge shell, and can simultaneously break up the blockages in the feed shell and the discharge shell, and there is no need to set up multiple driving devices, only one dual-axis motor is needed to complete the anti-blocking and spiral conveying functions of feeding and discharging, which solves the anti-blocking mechanism of the traditional screw conveyor, and it is also necessary to set up an additional driving motor to drive the stirring roller, resulting in the need to set up multiple driving motors for the spiral conveying equipment, resulting in poor energy saving of the equipment, and, moreover, only the position of the feed port is stirred and prevented from blocking, and there is also a technical problem of blocking at the position of the discharge port due to the large amount of material output.

[0016] 2. The utility model combines a rotating roller, a connecting rod and a scraper. During the rotation of the rotating roller, the connecting rod and the scraper are also driven to rotate. The scraper can continuously scrape off the material attached to the inner wall surface of the screw conveyor, thereby preventing the material from adhering to and accumulating on the inner wall surface of the screw conveyor and affecting the material transportation inside the bolt conveyor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the internal structure of the conveying shell of the utility model;

[0018] Figure 2 It is a schematic diagram of the internal structure of the feed shell and the discharge shell of the utility model;

[0019] Figure 3 It is a schematic diagram of the overall structure of the utility model.

[0020] In the figure: 1. conveying shell; 101. industrial computer; 102. supporting chassis; 2. double-axis motor; 201. first motor shaft; 202. rotating blade; 203. third pulley; 204. first belt; 205. first pulley; 206. first rotating rod; 207. feeding shell; 208. rotating roller; 209. spiral conveying blade; 210. fourth pulley; 211. second belt; 212. second pulley; 213. second rotating rod; 214. discharging shell; 215. second motor shaft; 3. connecting rod; 301. scraper. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0022] Example 1: An anti-blocking mechanism for a screw conveyor, see Figures 1 to 3, including a conveying shell 1, and also including: a feed shell 207 and a discharge shell 214, which are respectively connected to the upper and lower ends of the conveying shell 1, and the top of the feed shell 207 and the bottom of the discharge shell 214 are both open structures; an anti-blocking mechanism, extending into the feed shell 207 and the discharge shell 214, the anti-blocking mechanism includes a first rotating rod 206 and a second rotating rod 213, and the first rotating rod 206 and the second rotating rod 213 are located in the feed shell 207 and the discharge shell 214. The outer side is equipped with a rotating blade 202; the first rotating rod 206 and the second rotating rod The first pulley 205 and the second pulley 212 are fixed to one side of the rotating rod 213, and the first pulley 205 and the second pulley 212 are respectively connected to the first belt 204 and the second belt 211 on the outside. The other ends of the first belt 204 and the second belt 211 are respectively connected to the third pulley 203 and the fourth pulley 210. First, turn on the dual-axis motor 2, and the dual-axis motor 2 will drive the first motor shaft 201 and the second motor shaft 215. The first motor shaft 201 will drive the third pulley 203 and the first belt 204 to rotate. The first belt 2 04 will drive the first pulley 205 to rotate, the first pulley 205 will drive the first rotating rod 206 and the rotating blade 202 to rotate inside the feeding shell 207, the second motor shaft 215 will drive the rotating roller 208, the rotating roller 208 will drive the spiral conveying blade 209 and the fourth pulley 210 to rotate, the fourth pulley 210 will drive the second belt 211, the second belt 211 will drive the second pulley 212 to rotate, the second pulley 212 will drive the second rotating rod 213 and the rotating blade 202 to rotate inside the discharging shell 214, so that At the same time, the blockages in the feed shell 207 and the discharge shell 214 are broken up, and there is no need to set up multiple driving devices. Only one dual-axis motor 2 is needed to complete the anti-blocking and spiral conveying functions of feeding and discharging, which solves the anti-blocking mechanism of the traditional screw conveyor. It is also necessary to set up an additional driving motor to drive the stirring roller, resulting in the need to set up multiple driving motors for the screw conveying equipment, resulting in poor energy saving of the equipment. Moreover, only the position of the feed port is stirred to prevent blockage. There is also a technical problem of blockage at the position of the discharge port due to the large amount of material output.

[0023] For details, see Figure 1 A first motor shaft 201 is fixed to one side of the third pulley 203 , a dual-axis motor 2 is connected to the side of the first motor shaft 201 away from the third pulley 203 , and a conveying shell 1 is installed at one end of the dual-axis motor 2 away from the first motor shaft 201 .

[0024] For further information, see Figure 1 A rotating roller 208 is fixed on one side of the fourth pulley 210 , and one end of the rotating roller 208 away from the fourth pulley 210 extends into the conveying shell 1 , and a spiral conveying blade 209 is installed on one end of the rotating roller 208 located in the conveying shell 1 .

[0025] It is worth noting that see Figure 1 A second motor shaft 215 is fixed to one end of the rotating roller 208 away from the fourth pulley 210 , and one end of the second motor shaft 215 away from the rotating roller 208 passes through the conveying shell 1 and is connected to the dual-axis motor 2 .

[0026] It is worth noting that see Figure 1 Connecting rods 3 are fixed on both sides of the upper and lower ends of the rotating roller 208, and a scraper 301 is fixed on the other end of the connecting rod 3. During the rotation of the rotating roller 208, the connecting rod 3 and the scraper 301 are also driven to rotate. The scraper 301 can continuously scrape off the material attached to the inner wall surface of the screw conveyor, thereby preventing the material from adhering to and accumulating on the inner wall surface of the screw conveyor and affecting the material transportation inside the bolt conveyor.

[0027] It is worth mentioning that see Figure 3 An industrial computer 101 is installed on one side of the front end of the conveying shell 1, and supporting frames 102 are installed on both sides of the bottom of the conveying shell 1.

[0028] When using an anti-blocking mechanism of a screw conveyor, first turn on the double-axis motor 2, the double-axis motor 2 will drive the first motor shaft 201 and the second motor shaft 215, the first motor shaft 201 will drive the third pulley 203 and the first belt 204 to rotate, the first belt 204 will drive the first pulley 205 to rotate, the first pulley 205 will drive the first rotating rod 206 and the rotating blade 202 to rotate inside the feed shell 207, the second motor shaft 215 will drive the rotating roller 208, the rotating roller 208 will drive the spiral conveying blade 209 and the fourth pulley 210 to rotate, the fourth pulley 210 will drive the second belt 211, the second belt 211 will drive The second pulley 212 rotates, and the second pulley 212 will drive the second rotating rod 213 and the rotating blade 202 to rotate inside the discharge shell 214, thereby breaking up the blockages in the feed shell 207 and the discharge shell 214 at the same time. Moreover, there is no need to set up multiple driving devices, and only one dual-axis motor 2 is needed to complete the anti-blocking and spiral conveying functions of feeding and discharging. During the rotation of the rotating roller 208, the connecting rod 3 and the scraper 301 are also driven to rotate. The scraper 301 can continuously scrape off the material attached to the inner wall surface of the screw conveyor, thereby avoiding the material adhering to and accumulating on the inner wall surface of the screw conveyor, affecting the material transportation inside the bolt conveyor.

[0029] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.

[0030] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. An anti-blocking mechanism for a screw conveyor, comprising a conveying housing (1), characterized in that: Also includes: The feed shell (207) and the discharge shell (214) are respectively connected to the upper and lower ends of the conveying shell (1), and the top of the feed shell (207) and the bottom of the discharge shell (214) are both open structures; An anti-blocking mechanism extends into the feed shell (207) and the discharge shell (214), the anti-blocking mechanism comprising a first rotating rod (206) and a second rotating rod (213), wherein rotating blades (202) are installed on the outside of one end of the first rotating rod (206) and the second rotating rod (213) located in the feed shell (207) and the discharge shell (214); A first pulley (205) and a second pulley (212) are fixed to one side of the first rotating rod (206) and the second rotating rod (213), respectively; the first pulley (205) and the second pulley (212) are respectively connected to the outside with a first belt (204) and a second belt (211); the other ends of the first belt (204) and the second belt (211) are respectively connected to the third pulley (203) and the fourth pulley (210).

2. The anti-blocking mechanism of a screw conveyor according to claim 1, characterized in that: A first motor shaft (201) is fixed to one side of the third pulley (203); a double-shaft motor (2) is connected to the side of the first motor shaft (201) away from the third pulley (203); and a conveying shell (1) is installed at one end of the double-shaft motor (2) away from the first motor shaft (201).

3. The anti-blocking mechanism of a screw conveyor according to claim 1, characterized in that: A rotating roller (208) is fixed on one side of the fourth pulley (210), and one end of the rotating roller (208) away from the fourth pulley (210) extends into the conveying shell (1), and a spiral conveying blade (209) is installed on one end of the rotating roller (208) located in the conveying shell (1).

4. The anti-blocking mechanism of a screw conveyor according to claim 3, characterized in that: A second motor shaft (215) is fixed to one end of the rotating roller (208) away from the fourth pulley (210), and one end of the second motor shaft (215) away from the rotating roller (208) passes through the conveying shell (1) and is connected to a double-shaft motor (2).

5. The anti-blocking mechanism of a screw conveyor according to claim 3, characterized in that: Connecting rods (3) are fixed on both sides of the upper and lower ends of the rotating roller (208), and a scraper (301) is fixed on the other end of the connecting rod (3).

6. The anti-blocking mechanism of a screw conveyor according to claim 1, characterized in that: An industrial control computer (101) is installed on one side of the front end of the conveying shell (1), and supporting base frames (102) are installed on both sides of the bottom of the conveying shell (1).

Citation Information

Patent Citations

  • Screw conveyer

    CN220222367U