Base fabric feeding device

By designing a base cloth loading device integrating power conveying rollers, press rollers, lifting parts and cutting knives, the resource waste caused by the need for multiple sets of tensioning devices in the prior art is solved, and an efficient and energy-saving base cloth cutting process is achieved.

CN222699649UActive Publication Date: 2025-04-01XINGTAI DEGANG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420878363.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-04-01
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing base cloth loading device requires multiple sets of tensioning devices during the base cloth cutting process, resulting in waste of equipment and energy.

Method used

A base cloth feeding device is designed, including a power conveying roller, a pressing roller, a lifting member and a cutting knife. The friction force of the power conveying roller and a pressing roller is used to achieve stable transport of the base cloth, and the tensioning force is provided through the lifting member and a tensioning device to ensure that the base cloth remains in a tight state during the cutting process.

Benefits of technology

This device can effectively reduce equipment waste and energy consumption, improve the efficiency and quality of base cloth cutting, and solve the problem of resource waste caused by multiple sets of tensioning devices.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222699649U_ABST
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Abstract

The utility model relates to the technical field of base fabric production, and proposes a base fabric feeding device, including a power conveying roller rotatably arranged on a bracket; a pressure roller rotatably arranged on the bracket, the pressure roller is located above the power conveying roller, and the pressure roller and the power conveying roller bracket form a conveying space; a fixed roller rotatably arranged on the bracket, and the fixed roller and the power conveying roller are arranged in sequence along the base fabric conveying direction; a lifting member is lifted and arranged on the bracket, and the lifting member and the fixed roller form a clamping space; a cutting knife is movably arranged on the bracket, and the cutting knife is located between the power conveying roller and the lifting member, and the moving direction of the cutting knife is the same as the direction of the axis of the power conveying roller. Through the above technical scheme, the problem of the prior art that multiple sets of tensioning devices are required for base fabric feeding and cutting is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of base cloth production, and specifically to a base cloth feeding device. Background Art

[0002] Fabric conveying is an important part of industrial production, which involves conveying fabric materials from one place to another, usually in a production line or during processing. Fabric, as the base layer of composite materials or products, needs to be conveyed stably and efficiently to ensure the continuity of the production process and the quality of the product. In the production of fabric rewinding, the fabric needs to be cut into small pieces of fixed size, and then each small piece is stacked and rolled.

[0003] Although the base cloth feeding device in the prior art can realize stable conveying of the base cloth, when the base cloth needs to be cut into multiple sections, the conveying device can only convey the base cloth to the cutting device. Since a base cloth tensioning device is required during the base cloth feeding process, and another set of base cloth tensioning device is required when the base cloth is cut, not only the manufacturing cost of the equipment is wasted, but also multiple sets of tensioning devices require multiple drives, which will also cause energy waste. Utility Model Content

[0004] The utility model provides a base cloth feeding device, which solves the problem in the related art that multiple sets of tensioning devices are required for base cloth feeding and cutting.

[0005] The technical solution of the utility model is as follows:

[0006] The base fabric feeding device comprises:

[0007] Bracket;

[0008] A power transmission roller, rotatably disposed on the bracket;

[0009] A pressure roller is rotatably arranged on the bracket, the pressure roller is located above the power conveying roller, and the pressure roller and the power conveying roller bracket form a conveying space;

[0010] A fixed roller is rotatably arranged on the bracket, and along the conveying direction of the base fabric, the power conveying roller and the fixed roller are arranged in sequence;

[0011] A lifting member, which is lifted and arranged on the bracket, and the lifting member and the fixed roller form a clamping space;

[0012] A cutting knife is movably arranged on the bracket, the cutting knife is located between the power transmission roller and the lifting member, and the moving direction of the cutting knife is the same as the axial direction of the power transmission roller.

[0013] Optionally, it also includes:

[0014] A base fabric rack, arranged on the bracket, and used for placing a base fabric roll;

[0015] A tensioning roller, swingably arranged on the bracket, wherein the tensioning roller is located between the base cloth frame and the power transmission roller;

[0016] The limiting roller is rotatably arranged on the bracket, and the tensioning roller is swung to approach or move away from the limiting roller, and a tensioning space is formed between the tensioning roller and the limiting roller.

[0017] Optionally, it also includes:

[0018] A driving member, arranged on the bracket;

[0019] The lead screw is rotatably arranged on the bracket, the driving member is used to drive the lead screw to rotate, and the cutting knife is threadedly connected to the lead screw.

[0020] Optionally, it also includes:

[0021] A first bevel gear, disposed on the driving member;

[0022] A worm, rotatably disposed on the bracket;

[0023] a second bevel gear, disposed on the worm;

[0024] A worm wheel is arranged on the tensioning roller, the worm is meshed with the worm wheel, and the worm wheel drives the tensioning roller to swing.

[0025] Optionally, it also includes:

[0026] An adjusting screw is rotatably arranged on the bracket, and the adjusting screw is threadedly connected to the lifting member. After the adjusting screw is rotated, the lifting member rises or falls.

[0027] Optionally, it also includes:

[0028] A first gear, disposed on the worm;

[0029] The second gear is arranged on the adjusting screw, and the first gear is transmission-connected with the second gear.

[0030] Optionally, the lifting member includes:

[0031] A lifting plate, which is lifted and arranged on the bracket, and the lifting plate is threadedly connected with the adjusting screw;

[0032] A sliding member, slidably disposed on the lifting plate, wherein after the lifting plate rises, the sliding member abuts against the fixed roller;

[0033] There are a plurality of elastic members, and two ends of the plurality of elastic members are respectively arranged on the lifting plate and the sliding member.

[0034] Optionally, the contact point between the fixed roller and the sliding member is lower than the highest point of the power transmission roller.

[0035] The working principle and beneficial effects of the utility model are:

[0036] In the utility model, the base cloth passes through the conveying space, the cutting position of the cutting knife, and the clamping space in sequence. The power conveying roller and the pressure roller use the friction between them to realize the conveying of the base cloth. The lifting member can press the base cloth by rising close to the fixed roller. The tensioning device before the power conveying roller and the pressure roller can also provide tensioning force for the base cloth. One end of the base cloth is pressed by the pressure roller and the lifting member, and the other end is stretched by the tensioning device, so that the base cloth between the power conveying roller and the fixed roller is in a tensioned state, which is convenient for the cutting knife to cut the base cloth. By using the cutting knife and the clamping space to be arranged in sequence behind the power conveying roller, the tensioning device used by the power conveying roller can not only act on the conveying of the base cloth by the power conveying roller, but also act on the cutting of the base cloth by the cutting knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.

[0038] Figure 1 It is a schematic diagram of the structure of the utility model;

[0039] Figure 2 This is an enlarged view of point A of the utility model;

[0040] Figure 3 It is a cross-sectional view of the utility model;

[0041] Figure 4 It is an enlarged view of point B of the present utility model.

[0042] In the figure: 100, bracket, 200, power transmission roller, 300, pressure roller, 400, fixed roller, 500, lifting member, 600, cutting knife, 700, base cloth frame, 800, tensioning roller, 900, limiting roller, 1000, driving member, 1100, lead screw, 1200, first bevel gear, 1300, worm, 1400, second bevel gear, 1500, worm wheel, 1600, adjusting screw, 1700, first gear, 1800, second gear, 510, lifting plate, 520, sliding member, 530, elastic member. DETAILED DESCRIPTION

[0043] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0044] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0045] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0046] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0047] Reference Figure 1~Figure 4 The utility model proposes a base cloth feeding device, including a power conveying roller 200 rotatably arranged on a bracket 100; a pressure roller 300 rotatably arranged on the bracket 100, the pressure roller 300 is located above the power conveying roller 200, and the pressure roller 300 and the power conveying roller 200 bracket 100 form a conveying space; a fixed roller 400 is rotatably arranged on the bracket 100, and along the base cloth conveying direction, the power conveying roller 200 and the fixed conveying roller are arranged in sequence; a lifting member 500 is lifted and arranged on the bracket 100, and the lifting member 500 and the fixed roller 400 form a clamping space; a cutting knife 600 is movably arranged on the bracket 100, and the cutting knife 600 is located between the power conveying roller 200 and the lifting member 500, and the moving direction of the cutting knife 600 is the same as the axial direction of the power conveying roller 200.

[0048] In this embodiment, the base fabric passes through the conveying space, the cutting position of the cutting knife 600, and the clamping space in sequence. The power conveying roller 200 and the pressure roller 300 use the friction between them to realize the conveying of the base fabric. The lifting member 500 can press the base fabric by rising close to the fixed roller 400. The tensioning device before the power conveying roller 200 and the pressure roller 300 can also provide tensioning force for the base fabric. One end of the base fabric is pressed by the pressure roller 300 and the lifting member 500, and the other end is stretched by the tensioning device, so that the base fabric between the power conveying roller 200 and the fixed roller 400 is in a tensioned state, which is convenient for the cutting knife 600 to cut the base fabric. By using the cutting knife 600 and the clamping space to be arranged behind the power conveying roller 200 in sequence, the tensioning device used by the power conveying roller 200 can not only act on the conveying of the base fabric by the power conveying roller 200, but also act on the cutting of the base fabric by the cutting knife 600.

[0049] Furthermore, it also includes a base cloth frame 700 arranged on the bracket 100, and the base cloth frame 700 is used to place the base cloth roll; a tensioning roller 800 is swingably arranged on the bracket 100, and the tensioning roller 800 is located between the base cloth frame 700 and the power transmission roller 200; a limiting roller 900 is rotatably arranged on the bracket 100, and the tensioning roller 800 swings to approach or move away from the limiting roller 900, and a tensioning space is formed between the tensioning roller 800 and the limiting roller 900.

[0050] When the tension roller 800 is in motion, the base cloth roll is placed on the base cloth frame 700, and the tensioning roller 800 swings to put the base cloth between the base cloth frame 700 and the power conveying roller 200 in a tensioned state. The base cloth is drawn out from the base cloth frame 700, bypasses the bottom of the tensioning roller 800 and enters the conveying space. The downward swing of the tensioning roller 800 can play a role in tensioning the base cloth, and when the tensioning roller 800 swings upward, the base cloth between the base cloth frame 700 and the power conveying roller 200 is in a relaxed state. After the tensioning roller 800, the base cloth, and the limiting roller 900 abut against each other, the base cloth passes between the tensioning roller 800 and the limiting roller 900, and the friction between the tensioning roller 800, the limiting roller 900 and the base cloth can provide tensioning force for the base cloth. After the power conveying roller 200 is actuated, the base cloth between the tensioning space and the conveying space is in a tensioned state.

[0051] Furthermore, it also includes a driving member 1000 disposed on the bracket 100; a lead screw 1100 is rotatably disposed on the bracket 100, the driving member 100 is used to drive the lead screw 1100 to rotate, and the cutting knife 600 is threadedly connected to the lead screw 1100.

[0052] In this embodiment, the cutting knife 600 is threadedly connected to the lead screw 1100. By rotating the lead screw 1100, the cutting knife 600 can slide in a direction perpendicular to the conveying direction of the base cloth, and cut off the base cloth between the conveying space and the clamping space. The cutting knife 600 is moved by the lead screw. When the driving member 1000 does not move, the cutting knife 600 can be in a stable moving state, which is beneficial to improving the cutting quality.

[0053] Furthermore, it also includes a first bevel gear 1200 arranged on the driving member 1000; a worm 1300 rotatably arranged on the bracket 100; a second bevel gear 1400 arranged on the worm 1300; a worm wheel 1500 arranged on the tensioning roller 800, the worm 1300 is meshed with the worm wheel 1500, and the worm wheel 1500 drives the tensioning roller 800 to swing.

[0054] In this embodiment, the first bevel gear 1200 and the second bevel gear 1400 can change the driving direction of the driving member 1000, so that the driving member 1000 can simultaneously drive the mutually perpendicular lead screw 1100 and the screw to rotate, so that the tension roller 800 and the cutting knife 600 can realize the action linkage, and when the cutting knife 600 moves to cut the base cloth, the tension roller 800 swings to tension the base cloth. The transmission mode of the worm gear 1500 and the worm 1300 can prevent the tension roller 800 from swinging in the opposite direction when the cutting knife 600 cuts the base cloth, thereby affecting the cutting quality.

[0055] Furthermore, the adjusting screw 1600 is rotatably arranged on the bracket 100, and the adjusting screw 1600 is threadedly connected with the lifting member 500. After the adjusting screw 1600 rotates, the lifting member 500 rises or falls.

[0056] In this embodiment, the lifting member 500 is threadedly connected to the adjusting screw 1600, and the lifting member 500 can be controlled to rise or fall by rotating the adjusting screw 1600. The adjusting screw 1600 is used to control the lifting and lowering action of the lifting member 500. The structure is simple and the action is stable. The lifting member 500 can withstand the axial force of the adjusting screw 1600, which is convenient for adapting to the clamping force between the lifting member 500 and the fixed rod.

[0057] Furthermore, the first gear 1700 is arranged on the worm 1300 ; the second gear 1800 is arranged on the adjusting screw 1600 , and the first gear 1700 is transmission-connected with the second gear 1800 .

[0058] In this embodiment, the first gear 1700 and the second gear 1800 use a chain drive to transmit the power on the worm 1300 to the adjusting screw 1600, so that a driving member 1000 can rotate forward and reverse, and at the same time realize the rise or fall of the lifting member 500, and press or loosen the base cloth with the fixed roller 400, the tensioning roller 800 swings to tension the base cloth and the cutting knife 600 moves to cut the base cloth. The movement of the lifting member 500, the tensioning roller 800, and the cutting knife 600 can make the necessary actions of cutting the base cloth can be synchronized, which is easier to control.

[0059] Furthermore, the lifting member 500 includes a lifting plate 510 which is lifted and set on the bracket 100, and the lifting plate 510 is threadedly connected to the adjusting screw 1600; a sliding member 520 is slidably set on the lifting plate 510, and after the lifting plate 510 rises, the sliding member 520 abuts against the fixed roller 400; there are a plurality of elastic members 530, and the two ends of the plurality of elastic members 530 are respectively set on the lifting plate 510 and the sliding member 520.

[0060] In this embodiment, the lifting plate 510 and the sliding member 520 are connected by the elastic member 530, the adjusting screw 1600 rotates, the lifting plate 510 rises, the sliding member 520 first contacts the sliding member 520, and the base cloth is pressed, the cutting knife 600 moves to the edge of the base cloth and starts to cut the base cloth, the driving member 1000 continues to move, and the elastic member 530 is compressed. By the elastic member 530 between the lifting plate 510 and the sliding member 520, the lifting plate 510 and the sliding member 520 can have a movable amount, and the distance between the sliding member 520 and the fixed roller 400 can be reduced as much as possible, so as to ensure that when the lifting plate 510 and the cutting knife 600 act synchronously, the sliding member 520 first contacts the fixed roller 400 to press the base cloth, so as to prevent the base cloth from being offset due to the action of the cutting knife 600.

[0061] Furthermore, the contact point between the fixed roller 400 and the sliding member 520 is lower than the highest point of the power transmission roller 200 .

[0062] In this embodiment, the contact point between the fixed roller 400 and the sliding member 520 is lower than the highest point of the conveying roller. After the base cloth is cut by the cutting knife 600, when the base cloth is subsequently conveyed in the direction of the fixed roller 400 by the powered conveying roller 200, since the base cloth is made of a soft material, the contact point between the fixed roller 400 and the sliding member 520 is set lower than the highest point of the powered conveying roller 200. This can prevent the front end of the base cloth from being sunken due to gravity, and the base cloth from being bent due to the contact with the sliding member 520 when entering the clamping space.

[0063] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. The base fabric feeding device is characterized in that: include: Bracket (100); A power transmission roller (200) rotatably disposed on the bracket (100); a pressure roller (300) rotatably disposed on the bracket (100), the pressure roller (300) being located above the power conveying roller (200), and the pressure roller (300) and the power conveying roller (200) bracket (100) forming a conveying space; A fixed roller (400) is rotatably arranged on the bracket (100), and along the conveying direction of the base fabric, the power conveying roller (200) and the fixed roller (400) are arranged in sequence; A lifting member (500) is lifted and arranged on the bracket (100), and the lifting member (500) and the fixed roller (400) form a clamping space; A cutting knife (600) is movably arranged on the bracket (100); the cutting knife (600) is located between the power transmission roller (200) and the lifting member (500); and the moving direction of the cutting knife (600) is the same as the axial direction of the power transmission roller (200).

2. The base fabric feeding device according to claim 1, characterized in that: Also includes: A base fabric rack (700) is arranged on the support (100), and the base fabric rack (700) is used to place a base fabric roll; A tensioning roller (800) is swingably disposed on the bracket (100), the tensioning roller (800) being located between the base cloth frame (700) and the power transmission roller (200); The limiting roller (900) is rotatably arranged on the bracket (100), and the tensioning roller (800) moves closer to or farther away from the limiting roller (900) after swinging, and a tensioning space is formed between the tensioning roller (800) and the limiting roller (900).

3. The base fabric feeding device according to claim 2, characterized in that: Also includes: A driving member (1000) is arranged on the bracket (100); The lead screw (1100) is rotatably disposed on the bracket (100), the driving member (1000) is used to drive the lead screw (1100) to rotate, and the cutting knife (600) is threadedly connected to the lead screw (1100).

4. The base fabric feeding device according to claim 3, characterized in that: Also includes: A first bevel gear (1200) is arranged on the driving member (1000); A worm (1300) rotatably disposed on the bracket (100); A second bevel gear (1400) is arranged on the worm (1300); The worm wheel (1500) is arranged on the tensioning roller (800), the worm (1300) is meshed with the worm wheel (1500), and the worm wheel (1500) drives the tensioning roller (800) to swing.

5. The base fabric feeding device according to claim 4, characterized in that: Also includes: An adjusting screw (1600) is rotatably arranged on the bracket (100); the adjusting screw (1600) is threadedly connected to the lifting member (500); when the adjusting screw (1600) is rotated, the lifting member (500) rises or falls.

6. The base fabric feeding device according to claim 5, characterized in that: Also includes: A first gear (1700) is arranged on the worm (1300); The second gear (1800) is arranged on the adjusting screw (1600), and the first gear (1700) is transmission-connected to the second gear (1800).

7. The base fabric feeding device according to claim 6, characterized in that: The lifting member (500) comprises: A lifting plate (510) is lifted and disposed on the bracket (100), the lifting plate (510) being threadedly connected to the adjusting screw (1600); a sliding member (520) slidably disposed on the lifting plate (510); after the lifting plate (510) rises, the sliding member (520) abuts against the fixed roller (400); There are a plurality of elastic members (530), and two ends of the plurality of elastic members (530) are respectively arranged on the lifting plate (510) and the sliding member (520).

8. The base fabric feeding device according to claim 7, characterized in that: The contact point between the fixed roller (400) and the sliding member (520) is lower than the highest point of the power transmission roller (200).

Citation Information

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