An aerobic aeration tank with convenient replacement of filler units
By designing a filler unit structure that is easy to replace in the aerobic aeration tank, the movable installation method of the slot member and the snap ring member is used to solve various problems that arise during the replacement of the traditional filler unit, achieving more efficient maintenance and longer service life.
Patent Information
- Application Number
- CN202421322155.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When replacing traditional filler units, problems such as filling breakage and falloff, blockage and scaling, aging and failure, unstable installation, mismatch in size, and undustable material, resulting in limited adhesion area of biofilm, low processing capacity, and easy corrosion and wear of materials, short service life and high maintenance costs.
An aerobic aeration tank for easy replacement of the packing unit is designed. The first filler shell and the second filler shell are arranged through the lower slot member, the upper slot member and the snap ring member to form a movable installation and disassembly structure. The filler unit is injection molded with polypropylene plastic, the grille adopts a diamond structure, and the guide bracket is used to simplify installation and disassembly.
Through simple and fast filler unit replacement, maintenance time and cost are reduced, the fixed stability and service life of filler units are improved, the adhesion capacity of biofilm is enhanced, and the processing efficiency of the aeration tank and the convenience of overall maintenance and management are improved.
Smart Images

Figure CN222700121U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water treatment, in particular to an aerobic aeration tank which is convenient for replacing a filler unit. Background Art
[0002] In the water treatment process, the packing unit is a key component. It plays a vital role in improving the treatment effect, promoting water flow distribution and biofilm attachment. During the replacement of the packing unit, a series of problems may occur in the packing itself, which will directly affect the water treatment effect and the normal operation of the equipment. When replacing the traditional packing unit, problems such as packing breakage and shedding, blockage and scaling, aging and failure, loose installation, size mismatch, and undurable materials may occur, resulting in limited biofilm attachment area and low treatment capacity. In addition, the materials of traditional packing units are mostly metal or plastic, which are susceptible to corrosion or wear, short service life and high maintenance costs. Utility Model Content
[0003] The utility model aims to provide an aerobic aeration tank which is convenient for replacing filler units, so as to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aerobic aeration tank that is easy to replace a packing unit, comprising a first packing shell and a second packing shell, the first packing shell and the second packing shell having the same structure, lower slot components are respectively provided at the front and rear ends of the first packing shell and the second packing shell, grilles are respectively provided at the top ends of the first packing shell and the second packing shell, upper slot components are provided at the front and rear ends of the grilles, snap ring components are connected inside the lower slot components and the upper slot components, and inner cavities are respectively provided inside the first packing shell and the second packing shell.
[0005] As a preferred technical solution of the present invention, the first filler shell and the grid form a movable installation structure through a lower clamping groove component and an upper clamping groove component.
[0006] As a preferred technical solution of the present invention, the first filler shell and the second filler shell form a disassembly structure through a clamping ring component.
[0007] As a preferred technical solution of the present invention, the grid is in a diamond-shaped structure as a whole.
[0008] As a preferred technical solution of the present invention, guide brackets are respectively provided on the inner surfaces of the first filler shell and the second filler shell.
[0009] As a preferred technical solution of the present invention, the inner surface of the guide bracket is in a trapezoidal structure, the guide bracket and the inner cavity are matched with each other, and the guide bracket and the inner cavity are movably connected.
[0010] Compared with the prior art, the aerobic aeration tank of the utility model which is convenient for replacing the packing unit has the following beneficial effects:
[0011] By setting the lower slot component, the upper slot component and the clamping ring component, the replacement of the packing unit becomes easier and faster, and the maintenance time and cost are reduced. The first packing shell and the second packing shell fit each other with the grid through the lower slot component and the upper slot component, which ensures the fixing stability of the packing unit and improves the treatment effect of the aeration tank. Since the packing unit is injection molded by polypropylene plastic, it has good corrosion resistance and wear resistance, thereby increasing the service life of the packing unit and reducing the replacement frequency. The grid adopts a diamond structure with a large specific surface area and a low pressure drop, which is beneficial to improving the overall treatment efficiency of the aeration tank and enhancing the adhesion ability of the biofilm. The setting of the guide bracket makes the installation and disassembly of the packing unit simpler and more accurate, reducing errors and difficulties in the installation process. The quick replacement and stable fixing performance of the packing unit make the maintenance and management of the aeration tank more convenient and reduce the complexity and cost of maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall top-view cross-sectional structure of the utility model;
[0013] Figure 2 It is a schematic diagram of the overall internal front cross-sectional structure of the utility model.
[0014] In the figure: 1. first filler shell; 2. second filler shell; 3. grille; 4. lower slot member; 5. upper slot member; 6. snap ring member; 7. guide bracket; 8. inner cavity. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] See also Figure 1-2The utility model provides a technical solution: an aerobic aeration tank that is easy to replace a packing unit, comprising a first packing shell 1 and a second packing shell 2, the first packing shell 1 and the second packing shell 2 have the same structure, the first packing shell 1 and the second packing shell 2 are respectively provided with lower groove components 4 at the front and rear ends, the first packing shell 1 and the second packing shell 2 are respectively provided with grilles 3 at the top, the grilles 3 are respectively provided with upper groove components 5 at the front and rear ends, the lower groove components 4 and the upper groove components 5 are connected with snap ring components 6, and the first packing shell 1 and the second packing shell 2 are respectively provided with inner cavities 8 inside.
[0017] The first filler shell 1 and the grille 3 form a movable installation structure through the lower slot component 4 and the upper slot component 5. The upper and lower connecting ends of the first filler shell 1 and the grille 3 fit each other, including the lower slot component 4 and the upper slot component 5 at the front and rear ends. A groove is provided inside the lower slot component 4 and the upper slot component 5 to facilitate the connection of the clamping ring component 6, so that the first filler shell 1 and the grille 3 can be directly limited vertically.
[0018] The first filler shell 1 forms a disassembly and assembly structure with the second filler shell 2 through the snap ring component 6. When the first filler shell 1 and the second filler shell 2 are respectively fitted with the grille 3, the snap ring component 6 is inserted into the lower slot component 4 and the upper slot component 5 to form a limit, thereby ensuring that each filler unit can be overlapped and fixed.
[0019] The grid 3 is in a diamond-shaped structure as a whole. The diamond-shaped grid 3 has sixteen equidistant vertical bars. The diamond-shaped grid 3 has the advantages of high strength, light weight, low pressure drop, high specific surface area, easy replacement, and recyclability.
[0020] The inner surfaces of the first filler shell 1 and the second filler shell 2 are respectively provided with guide brackets 7 . The guide brackets 7 provided inside the first filler shell 1 and the second filler shell 2 facilitate the guided installation of the inner cavity 8 of the filler unit, thereby reducing the difficulty of installation.
[0021] The inner surface of the guide bracket 7 is a trapezoidal structure, and the guide bracket 7 and the inner cavity 8 are matched with each other. The guide bracket 7 and the inner cavity 8 are movably connected. The first filling shell 1 and the second filling shell 2 are filling units, which are integrally formed by injection molding of polypropylene plastic. The overall structure is centrally symmetrical. The inner cavity 8 is located in the middle of the filling unit, and the cavity surface has holes to ensure close contact with the filler. The first filling shell 1 and the second filling shell 2 are connected by a clamping ring component 6, a lower clamping groove component 4 and an upper clamping groove component 5. The filling unit is fixed on the supporting device, and the supporting device is symmetrically located on the six sides of the hexagonal prism, the side where the long side of the trapezoid of the quadrangular prism is located.
[0022] Working principle: the inner cavity 8 is installed on the outer surface of the guide bracket 7, a sealing strip is added to the connecting section between the two, and the grid 3 is respectively installed on the top surface of the first filling shell 1 and the second filling shell 2, so that the lower groove components 4 and the upper groove components 5 of the two correspond to each other, and the clamping ring component 6 is buckled in the grooves of the lower groove component 4 and the upper groove component 5. When replacement is needed, it is only necessary to disassemble the lower groove component 4, the upper groove component 5 and the clamping ring component 6, so that the first filling shell 1 and the second filling shell 2 can be separated and replaced and maintained separately, thereby increasing the overall practicality.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aerobic aeration tank that is easy to replace the packing unit, characterized in that: The invention comprises a first stuffing shell (1) and a second stuffing shell (2), wherein the first stuffing shell (1) and the second stuffing shell (2) have the same structure, lower slot components (4) are respectively provided at the front and rear ends of the first stuffing shell (1) and the second stuffing shell (2), grilles (3) are respectively provided at the top ends of the first stuffing shell (1) and the second stuffing shell (2), upper slot components (5) are provided at the front and rear ends of the grilles (3), snap ring components (6) are connected inside the lower slot components (4) and the upper slot components (5), and inner cavities (8) are respectively provided inside the first stuffing shell (1) and the second stuffing shell (2).
2. An aerobic aeration tank with easy replacement of packing units according to claim 1, characterized in that: The first filler shell (1) and the grille (3) form a movable installation structure through a lower clamping groove component (4) and an upper clamping groove component (5).
3. The aerobic aeration tank with easy replacement of packing units according to claim 1, characterized in that: The first filler shell (1) and the second filler shell (2) form a disassembly structure through a clamping ring component (6).
4. The aerobic aeration tank with easy replacement of packing units according to claim 1, characterized in that: The grille (3) has a diamond-shaped structure as a whole.
5. The aerobic aeration tank with easy replacement of packing units according to claim 1, characterized in that: Guide brackets (7) are respectively provided on the inner surfaces of the first filler shell (1) and the second filler shell (2).
6. The aerobic aeration tank with easy replacement of packing units according to claim 5, characterized in that: The inner surface of the guide bracket (7) is in a trapezoidal structure, the guide bracket (7) and the inner cavity (8) are mutually matched, and the guide bracket (7) and the inner cavity (8) are movably connected.