A cable wire drawing annealing production line
By adopting eddy current heating technology in the cable drawing annealing production line, the heating uneven problem caused by the boiler system is solved, uniform heating and efficient annealing of the wire material are achieved, and the processing performance of the metal is improved.
Patent Information
- Application Number
- CN202420788275.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-17
AI Technical Summary
During the existing cable drawing and annealing treatment, the use of boiler systems leads to uneven heat, affecting the structure and performance of the metal.
A cable drawing annealing production line is designed, using eddy current heating technology to generate an alternating magnetic field through the induction coil to form eddy current heating to achieve uniform heating of the wire.
The eddy current heating efficiency is high, which can quickly achieve heating and cooling, and is agile in temperature adjustment, avoids the problem of uneven heat and improves the processability and ductility of metals.
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Figure CN222700339U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal wire processing, and in particular relates to a cable wire drawing annealing production line. Background Art
[0002] Cables usually need to be annealed after drawing. Annealing is a heat treatment process that improves the structure and performance of the material by heating the metal material to an appropriate temperature and keeping it warm for a period of time before cooling it to room temperature. During the cable drawing process, the metal material will be stretched and deformed, causing the internal grains of the material to deform or precipitate, reducing the plasticity and strength of the material. In order to restore the plasticity of the metal material, reduce residual stress, and improve mechanical properties and processing performance, the cable needs to be annealed. By reasonably controlling the annealing process parameters such as temperature and holding time, the metal grains can be rearranged and internal stress can be eliminated, thereby softening the metal and improving processing performance. The annealed cable has better machinability and ductility, and is suitable for subsequent molding and processing processes.
[0003] In the existing cable drawing, when the cable is annealed after being drawn, a boiler system is usually used to perform secondary heating on the cable. However, the secondary heating of the cable using a boiler system is prone to uneven heating. Utility Model Content
[0004] The utility model provides a cable wire drawing annealing production line, aiming to solve the problem that a boiler system is usually used to perform secondary heating on the cable during annealing treatment after the existing cable is drawn, but the secondary heating of the cable using the boiler system easily leads to uneven heating.
[0005] The utility model is implemented as follows: a cable wire drawing annealing production line comprises a base and a cushion block, wherein the cushion block is fixedly connected to one side of the top of the base, a guide column is fixedly connected to the top of the base, and a plurality of heating structures are fixedly connected between the cushion block and the guide column, the heating structure is provided with an insulating pad, and connecting seats are fixedly connected to both sides of the top of the insulating pad, an induction coil is fixedly connected between the two connecting seats, and the induction coil is set as a spiral structure.
[0006] Preferably, a plurality of the heating structures are provided, and the plurality of heating structures are equidistantly distributed on the top of the base, and a tensile structure is fixedly connected to the top of the cushion block.
[0007] Preferably, an opening is provided at the top of the guide column, and a wire is slidably connected inside the opening, and an arc-shaped chamfer is provided on the inner side of the opening.
[0008] Preferably, an electrode is fixedly connected to the top of one end of the base, and a rotating shaft is fixedly connected to the output end of the electrode, and a wire drum is slidably connected to the outside of the rotating shaft, and the wire is wound around the outside of the wire drum.
[0009] Preferably, the stretching structure is provided with a fixing plate, and a support block is fixedly connected to one side of the fixing plate, and a stretching hole is provided inside the fixing plate.
[0010] Preferably, the fixing plates are provided in plurality and are equidistantly distributed on the top of the pad, the sizes of the internal openings of the plurality of stretching holes are successively reduced, and the stretching holes are provided with a conical structure, and the larger end inside the stretching hole is provided with an arc chamfer.
[0011] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0012] Eddy current heating is a non-contact heating method with high heating efficiency. It can quickly generate eddy currents on the surface of the conductor and heat it. Since there is no heat transfer medium, it can quickly achieve heating and cooling, making temperature regulation more agile. By adjusting parameters such as the alternating electric field frequency, current size and heating time, the power of eddy current heating can be flexibly controlled, thereby achieving precise control of temperature. Eddy current heating has the characteristics of local heating and only generates eddy currents within the range of the induction coil. It can heat the workpiece in a targeted manner to avoid overheating or uneven heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0014] Figure 2 It is a schematic diagram of the explosion structure of the base of the utility model;
[0015] Figure 3 It is a schematic diagram of the induction coil structure of the utility model;
[0016] Figure 4 It is a schematic diagram of the cross-sectional structure of the fixing plate of the utility model;
[0017] In the figure: 1. base; 2. pad; 3. guide column; 4. electrode; 5. rotating shaft; 6. wire drum; 7. wire; 8. insulating pad; 9. connecting seat; 10. induction coil; 11. fixing plate; 12. support block; 13. stretching hole. DETAILED DESCRIPTION
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0019] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0020] In a further preferred embodiment of the present invention, Figure 1-4 As shown, the pad 2 is fixedly connected to one side of the top of the base 1, a guide column 3 is fixedly connected to the top of the base 1, and a plurality of heating structures are fixedly connected between the pad 2 and the guide column 3, an insulating pad 8 is provided on the heating structure, and connecting seats 9 are fixedly connected to both sides of the top of the insulating pad 8, an induction coil 10 is fixedly connected between the two connecting seats 9, and the induction coil 10 is set as a spiral structure, a plurality of heating structures are provided, and the plurality of heating structures are equidistantly distributed on the top of the base 1, and a tensile structure is fixedly connected to the top of the pad 2;
[0021] When the wire passes through the heating structure, the wire will pass through multiple induction coils 10. At this time, the induction coils 10 are energized. When the induction coils 10 are energized, an alternating magnetic field is generated. The alternating magnetic field induces eddy currents in the spiral wire, heating the metal inside the spiral wire, thereby heating the wire 7. The heating temperature and speed are controlled by controlling the current size and frequency of the induction coils 10.
[0022] In a further preferred embodiment of the present invention, Figure 1-4As shown, an opening is provided on the top of the guide column 3, and a wire 7 is slidably connected inside the opening, and the inner sides of the openings are all provided with arc-shaped chamfers, an electrode 4 is fixedly connected to the top of one end of the base 1, and a rotating shaft 5 is fixedly connected to the output end of the electrode 4, and a wire drum 6 is slidably connected to the outer side of the rotating shaft 5, and the wire 7 is wound around the outer side of the wire drum 6, a fixed plate 11 is provided in the stretching structure, and a support block 12 is fixedly connected to one side of the fixed plate 11, and a stretching hole 13 is provided inside the fixed plate 11, and the fixed plate 11 is provided with a plurality of equidistantly distributed on the top of the cushion block 2, the opening sizes of the plurality of stretching holes 13 are successively reduced, and the stretching hole 13 is set to a conical structure, and the larger end inside the stretching hole 13 is provided with an arc-shaped chamfer;
[0023] First, the wire 7 is passed through multiple fixed plates 11, so that the fixed plates 11 pass through the stretching holes 13 inside the fixed plates 11, and the inner diameters of the stretching holes 13 are reduced successively. At this time, the diameter of the wire 7 will gradually shrink when passing through the stretching holes 13, and after being heated by the heating structure, it enters the opening inside the guide column 3, and the direction of the wire 7 is fixed through the opening inside the guide column 3, so that by starting the rotation of the rotating shaft 5, the rotating shaft 5 drives the wire drum 6 to rotate and wind the wire 7 to its outside.
[0024] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described action sequence, because according to the present invention, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required for the present invention.
[0025] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0026] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, and may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0027] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A cable wire drawing annealing production line, characterized in that: The invention comprises a base (1) and a cushion block (2), wherein the cushion block (2) is fixedly connected to one side of the top of the base (1), a guide column (3) is fixedly connected to the top of the base (1), and a plurality of heating structures are fixedly connected between the cushion block (2) and the guide column (3), the heating structure is provided with an insulating pad (8), and connecting seats (9) are fixedly connected to both sides of the top of the insulating pad (8), an induction coil (10) is fixedly connected between the two connecting seats (9), and the induction coil (10) is set as a spiral structure.
2. A cable wire drawing annealing production line according to claim 1, characterized in that: The heating structures are provided in plurality, and the plurality of heating structures are equidistantly distributed on the top of the base (1), and a tensile structure is fixedly connected to the top of the cushion block (2).
3. A cable wire drawing annealing production line according to claim 1, characterized in that: The top of the guide column (3) is provided with an opening, and a wire (7) is slidably connected inside the opening, and the inner side of the opening is provided with an arc-shaped chamfer.
4. A cable drawing annealing production line according to claim 1, characterized in that: The top of one end of the base (1) is fixedly connected to an electrode (4), the output end of the electrode (4) is fixedly connected to a rotating shaft (5), the outer side of the rotating shaft (5) is slidably connected to a wire drum (6), and the wire (7) is wound around the outer side of the wire drum (6).
5. A cable drawing annealing production line as claimed in claim 2, characterized in that: The stretching structure is provided with a fixing plate (11), one side of the fixing plate (11) is fixedly connected to a support block (12), and a stretching hole (13) is provided inside the fixing plate (11).
6. A cable wire drawing annealing production line as claimed in claim 5, characterized in that: The fixing plate (11) is provided with a plurality of holes which are evenly distributed on the top of the cushion block (2); the opening sizes of the plurality of stretching holes (13) are successively reduced; the stretching holes (13) are provided with a conical structure; and the larger end of the stretching hole (13) is provided with an arc-shaped chamfer.